RuggedDigital Networks Solutions Reinforced Infocom Connectors for Harsh Environment RJ Field Cat6
www.amphenol-socapex.com
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
TABLE OF CONTENTS
Quick selection guide Markets & applications
3 4 5 6
Information
About Amphenol Socapex
CAT 6 Rugged Ethernet Solutions
10
RJFRB - CAT6 Ethernet connection system for harsh environment - Industrial Ethernet RJF5446 - CAT6 Ethernet connection system for harsh environment - Industrial Ethernet RJF6 - CAT6 Ethernet connection system for harsh environment - Industrial Ethernet
10 12 14 17 18 19 20 21 22 23 26 27 28 29 30 31 32
RJF6 - CAT6 in line receptacle
RJF6 - CAT6 transversally sealed receptacles
RJF6 - CAT6 hermetic receptacles
RJF - CAT6 receptacle with self closing cap
RJF - Plug with 360° EMI backshell
RJF - Special plug for big insulation wire up to 1.6 mm
RJF TV6 - CAT6 Ethernet connection system for harsh environment
RJF TV6 - CAT6 through bulkhead receptacles RJF TV6 - CAT6 transversally sealed receptacles
RJF TV6 - CAT6 hermetic receptacles RJFTV - Plug with 360° EMI backshell
RJFTV - Special plug for big insulation wire up to 1.6mm RJFTV - Self Closing Cap (SCC) for RJF TV6/RJFTV receptacles CAT6 Cable - High reliability CAT6 Ethernet cable and cordsets
ATEX Solutions
33
RJF TVX6 - CAT6 RJ45 explosion proof solution for Zone 2
33
Amphenol SOCAPEX
Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
2
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
QUICK SELECTION GUIDE
COUPLING MECHANISM SHAPE MATERIAL SPECIFICATION PRIME MARKET
CONNECTORS
SERIES
PAGE
10
Circular
RJFRB
Reverse bayonet
Plastic
N/A
12
Circular
RJF5446
Push pull
Plastic
N/A
14
RJF6
Bayonet
Circular
Metal
MIL-DTL-26482
RJF6 CAT6 IN LINE RECEPTACLE
17
Bayonet
Circular
Metal
MIL-DTL-26482
RJF6 CAT6 TRANSVERSALLY SEALED RECEPTACLES
18
Bayonet
Circular
Metal
MIL-DTL-26482
RJF6 CAT6 HERMETIC RECEPTACLES
19
Bayonet
Circular
Metal
MIL-DTL-26482
RJ FIELD CAT 6 RECEPTACLES WITH SELF CLOSING CAP
20
Bayonet
Circular
Metal
MIL-DTL-26482
MIL-DTL-38999 Series III
23
RJF TV6
Thread
Circular
Metal
RJF TV6 CAT6 THROUGH BULKHEAD RECEPTACLES
MIL-DTL-38999 Series III
26
Thread
Circular
Metal
RJF TV 6 CAT6 TRANSVERSALLY SEALED RECEPTACLES
MIL-DTL-38999 Series III
27
Thread
Circular
Metal
RJF TV 6 CAT6 HERMETIC RECEPTACLES
MIL-DTL-38999 Series III
28
Thread
Circular
Metal
HIGH RELIABILIY CAT6 CABLE & CORDETS
MIL-DTL-38999 Series III
32
MIL-DTL-38999 Series III
33
Thread
RJFTVX6
Circular
Metal
Amphenol SOCAPEX
Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
3
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
MARKETS AND APPLICATIONS
Military Aerospace Countermeasure Power unit - Radar Display unit - Flight control system
Commercial Aerospace Fadec/Engine control Landing gear Braking system Display unit - Power unit Actuator - Flight control system
Industrial & telecom Railway Nuclear
POD - Braking system FADEC/Engine control
Rail Mass Transit
Oil & Gas
Amphenol SOCAPEX
Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
4
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
INFORMATION
CAT5E
CAT6
CAT6A
ISO 11801 EIA/TIA 568
ISO 11801 EIA/TIA 568
ISO 11801 EIA/TIA 568
STANDARD
DATA RATE
1 GBit/s
1 GBit/s
10 GBit/s
FREQUENCY
100 MHz
250 MHz
500 MHz
OUR SOLUTIONS
SERIES
CAT5E
CAT6
CAT6A
RJFRB
RJF544
RJF5446
RJF / RJFTV
RJF6 / RJFTV6
RJFTV ATEX
RJFTV6 ATEX
µCOM-10Gb+
RJF6A / RJFTV6A *
HIGH RELIABILITY CABLES & CORDSETS
* Coming soon
MORE INFO ? Cat5e solutions: read our catalog «Rugged Digital Networks solutions (RJ-USB Field) DOC-000075-ANG µCom-10Gb+ Ethernet Micro Connector: read our brochure µCom-10GB+ DOC-000015-ANG Or visit our website: www.amphenol-socapex.com
Amphenol SOCAPEX
Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
5
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
ABOUT AMPHENOL SOCAPEX
Proven excellence in interconnect solutions Since 1947 , Amphenol Socapex has prescribed, designed and manufactured reliable and innovative interconnection solutions for harsh environments , specializing in standard and customized electrical and fiber optic connectors, contacts, accessories and cabling solutions. Located in the Mont Blanc region of France and Pune in India, Amphenol Socapex has a presence in over 100 countries around the world. Amphenol Socapex is part of the international Amphenol Corporation .
€
1000+ employees
Net Sales 20 20 : 81,9 M€ 72% Export - 28% France
Two facilities : Thyez (France), Pune (India)
1947
1956-57
Early 1960’s
1973
1975
Séries 127/HE8
Séries PT/451
- Socapex creation in Suresnes, France - 1 st radio connector
- New factory 13 000 m 2 in Thyez (74) France with 250 people
- Production of 38999 connectors
- Manufacturing unit in Cluses (74), France - Thomson-CSF becomes primary shareholder
- 1st board level connectors: HE8 - 1st “licence Bendix” manufactured connectors - SL Series launch
2014-2017
Today and tomorrow | New technologies
Miniaturization
Fiber optics
Rugged Ethernet
High-speed signals
Power
Miniaturization ROHS solutions
Rugged Ethernet
Power
Quadrax Contacts
Cable Assembly
ROHS solutions
Fiber optics
- New Cable Assembly workshop - New Contact Manufacturing workshop
Advanced Materials (composite)
Miniaturization
Power
ROHS solutions
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
INTERNATIONAL EXPERTISE
Our expertise has no boundaries Integrated Production in France & India - 24 000 m 2 manufacturing capacity on 2 sites - Design centers in France and India - State-of-the-art manufacturing technology
France - India
Our markets
Military
Aviation
Communication Systems - Radios - C4ISR / Ground vehicles - Vetronics / Marine / Missiles
Commercial & military / Avionics / Engines / Landing gear / Actuators
1995-96
2004
2005
2010’s
1986
Amphenol Socapex
LuxBeam TM
HDAS
- Amphenol becomes primary shareholder
- RJ Field launch, “Award Electronica”
- Opening of manufacturing site in Pune, India
- Expanded Beam connector CTOS launch - Headquarters transferred to Thyez
- LuxBeam TM and HDAS launch
Today and tomorrow | Sustainable development
Respect for nature and the environment
Optimization of natural resources Optimization of natural resources
Goodwill
Recycling
Waste Management
Optimization of natural resources
Goodwill Waste Management
Respect for nature and the environment
Recycling
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
PRODUCING FASTER, SMALLER, STRONGER CONNECTORS...
Technologies & innovation
High-Speed Expertise
Technological Center
Materials Expertise
Eco-responsibility
Engineering Laboratory for product testing and qualification, product
Strong expertise in high-speed signals - 3D EM simulation software & EM models - Time Domain and frequency domain (VNA 20GHz, TDR and eye diagram)
Focus on materials expertise and manufacturing techniques to produce faster, smaller and stronger products - 3D CAD mechanical software, simulation & analysis - Disruptive metal alloys, additive manufacturing
Sustainable environment approach, with pro-active management of regulations (REACH / RoHS / Conflict minerals…) - New materials development, plating, and suitable processes - Recycling and rational resources consumption
expertise and metrology - Mechanical and electrical skills - RF and fiber optics expertise
Our workshops
Our workshops located in France & India provide consistent quality adapted to your volume requirements. Tooling : Tools for our different activities : molding, machining, assembly Molding : Solid expertise in thermoplastic elastomer and thermoset molding Machining : Manufacturing of cylindrical shells from 10 to 90 mm in diameter and rectangular shells Screw Machining : Cylindrical production parts up to 10 mm in diameter Plating : Plating with cadmium, nickel, electroless nickel, silver, black zinc nickel, gold Assembly : Connector and harness assembly (electrical & optical)
Our certifications
Our memberships
Certified Management System
Certified Management System
Certified Management System
Certified Management System
Member of CMG (Connecting Manufacturing Group) Consortium
Product certifications : MIL-DTL38999, EN3645, EN3155, VG
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
DELIVERING GREAT CUSTOMER EXPERIENCE
We have a strong reputation for helping customers solve their toughest challenges. This approach of serving your needs is ingrained in our company – from our sales team to our product development engineers.
A partner you can trust
On Time Delivery Performance
Customer Proximity
Design Expertise
Quality Commitment
Compliance manager
Buy our solutions
You can access our solutions through our global network of sales offices or through our distributors.
Field Sales Team : 12 in France 15 in Europe 100+ in North America and rest of the world. 5 Business Development Managers supporting local sales force Europe, North America and the rest of the world
Technical Support & Multilingual Customer Service : 15 people
Worldwide Distribution Network : Including qualified distributors (QPL approved) for assembling : MIL-DTL-38999, PT/451/VG95328 & Fiber Optics connectors
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF RB
CAT6 Ethernet connection system for harsh environment – Industrial Ethernet
COMPLIANT
- RJFRB allows you to use an Ethernet Class E / Cat 6 connection for 10 BaseT, 100 BaseTX or 1000 BaseT up to 250 MHz networks in harsh environments. - With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite
plug which will protect it from shocks, dust and fluids. - No hazardous on-field cabling and grounding !
Main features
Main characteristics • Sealed against fluids and dust (IP68) • Shock, vibration and traction resistant • No cabling operation in field, no tools required • Reverse bayonet coupling • RJ45 cordset retention in the plug: 70 N in the axis • Mating cycles: 500 min • Compatible with cable diameter from 5,5 mm [0.216 in] to 7 mm [0.275 in] Environmental protection • Sealing: IP68 • Salt spray > 1000 h • Fire retardant / Low smoke: UL94 V0 and NFF 16102, DIN 5510-2 • Operating temperature: - 40°C / +85°C
Applications • Telecom equipments • Video control • Robotics • Industrial process control • CNC machines • Special machines • Motion control Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat6 per EIA/TIA 568 and ClassE per ISO11801
How to order
Part number code: receptacle
RJF RB
7
3U
Shell type 7: composite jam nut receptacle Back terminations (for receptacles only) 3U: IDC cat6 - unshielded
3F: IDC cat6 - partial shielding 3S: IDC cat6 - 100% shielded Examples:
- receptacle, IDC cat6, unshielded: RJF RB 73U
Part number code: plug
RJF RB
6
Shell type 6: composite reverse bayonet plug, plastic gland
Examples:
- plug: RJF RB 6
Receptacle
Type 3: IDC CAT 6 termination (rear mounting)
Shielded: RJFRB73S
Unshielded: RJF RB 73U Partial shielding RJF RB 73F
Panel Drilling
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
10
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF RB Plug
Type 6 shell with plastic gland
RJFRB6
Assembly instructions
1
2
3
4
5
6
7
8
Accessories
IP68 Dust caps
RJF RB C75 Cap for receptacles RJFRB75 and RJFRB73x
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
11
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF 5446
CAT6 Ethernet connection system for harsh environment – Industrial Ethernet
COMPLIANT
- RJF5446 allows you to use an Ethernet Class E / Cat 6 connection for 10 BaseT, 100 Base TX or 1000 BaseT up to 250 MHz networks in harsh environments. - With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding !
Main features
Applications • Telecom equipment • Video control • Robotics • Industrial process control • CNC machines • Special machines • Motion control • Tele-maintenance
Main characteristics • Compliant with IEC 60603-7 variante 12 • Shock, vibration and traction resistant • No cabling operation in field and no tools required • Sealed against fluids and dust (IP68) • Quick push pull coupling • RJ45 cordset retention in the plug: 100 N in the axis
• Mating cycles: 500 min • Improved EMI Protection • Compatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in]
Environmental Protection • Sealing: IP68 • Salt spray > 1000 h • Fire retardant / Low smoke: UL94 V0 and EN45545 • Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. • Operating temperature: - 40°C / +85°C
Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat6 per EIA/TIA 568 and ClassE per ISO11801
Also available with tranversal sealing* *Sealed in unmated condition
How to order Part number code: receptacle
RJF 5446
2
1
Shell type 2: composite square flange receptacle
2S: composite square flange receptacle transversally sealed 2M: metallized (Ni) composite square flange receptacle 2SM: metallized (Ni) composite square flange receptacle transversally sealed Back termination 1: female RJ45 Examples:
- Square flange receptacle, female RJ45 back termination: RJF 5446 21 - Metallized square flange receptacle, female RJ45 back termination: RJF 5446 2M 1 - Transversally sealed receptacle, female RJ45 back termination: RJF5446 2S1
Part number code: plug
RJF 544
6
Shell type 6: composite push pull plug, plastic gland
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
12
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF 5446 Receptacle
Type 2S/2M/2SM shell: square flange receptacle with 4 mounting holes
RJF 5446 2x 1
Panel drilling
Back termination
Type 1: Female RJ45
Type 2: RJ45 Cordset
Type 2 - 00: Solder – 8 tinned holes
Type1: female RJ45
Plug
Type 6 shell with plastic gland p/n RJF544 6
RJF 544 6
Rubber IP68 receptacle cap p/n RJF 544BESC Accessories
IP68 caps for plug p/n 544 02 BM
Panel gasket p/n RJF 544 02JE
Panel gasket (thickness: 0.6mm [.039]): p/n RJF 544 02 JE Plug Insert removal tool: p/n 5440 OT 02
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
13
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF6
CAT6 Ethernet connection system for harsh environment – Industrial Ethernet
COMPLIANT
- RJF Cat6 allows you to use an Ethernet Class E / Cat. 6 connection for 10 BaseT,100 BaseTX or 1000 BaseT up to 250 MHz networks in harsh environments. With the patented RJStop®system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. - No hazardous on-field cabling and grounding!
Main features
Main characteristics • Compliant with IEC 60603-7 variante 11 • Bayonet coupling (“Audible & Visual” coupling signal ) • Robust metallic shells based on MIL-DTL-26482 H - Shell size 18 • RJ45 cordset retention in the plug: 100 N in the axis • Mating cycles: 500 min • No cabling operation in field and no tools required • Mechanical coding / polarization (4 positions) • Compatible with cable diameter from 6 mm [0.236 in] to 12 mm [0.472 in] • Sealed against fluids and dust (IP68) • Shock, vibration and traction resistant
Applications • Robotics • Industrial process control • CNC machines • Special machines • Oil & Gas • Motion control • Data acquisition and transmission in harsh environment • Tele-maintenance
For smaller diameters, please consult us. Environmental protection • Sealing: IP68 • Salt spray: > 48 h with aluminium shell black nickel plating • > 96 h with aluminium shell black coating •
Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO11801
> 500 h with aluminium shell olive drab cadmium plating • Fire retardant/Low smoke: UL94 V0 and EN45545 • Vibrations: 10-500Hz, 10g, 3 axes: no discontinuity >10 nano s • Shocks: IK06 ►weight of 250 g drop from 40cm [15.75 in] onto connectors (mated pair) • Humidity: 21 days, 43°C, 98% humidity • Temperature range: -40°C / +85°C
How to order
Part number code: receptacle
RJF6
2
A
PE
1
B
Shell type 2: square flange receptacle 7: jam nut receptacle Nota: also available a transversally sealed receptacle (unmated) ►see page 18 Coding A, B, C, or D Backshells
PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1: female RJ45 Shell material & finishes B: aluminium shell - black coating N: aluminium shell - nickel G: aluminium shell - olive drab cadmium
ZN: aluminium shell - black zinc nickel NOTA : for N,G, ZN plating, the inserts are metallized
Example: square flange receptacle, coding A, female RJ45 back termination, black coating plating: RJF6 2 A 1 B
Part number code: plug see page 16 for assembly instructions RJF
6
B
Shell type 6: plug, plastic gland 6M: plug, metal gland Shell finishes B: aluminium shell - black coating N: aluminium shell - nickel G: aluminium shell - olive drab cadmium
ZN: aluminium shell - black zinc nickel NOTA : for N,G, ZN plating, the inserts are metallized
Example: plug with metal gland, nickel plating: RJF 6M N
: RoHS compliant
NOTA : also available a plug with 360° EMI backshell, and a plug for big insulation wire up to 1.6mm see pages 21 & 22.
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
14
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF6 Receptacles
Square flange receptacle: 4 mounting holes: shell type 2
RJF6 2 X 1 X (Straight Female RJ45)
Panel Drilling
Jam nut receptacle: Hexagonal nut mounting: shell type 7
Panel drilling
RJF6 7 x 1 X (straight female RJ45)
Receptacles with IP68 backshell: shell type 2PE and 7PE with plastic or metal gland
RJF6 2 X PE 1 X / 2 X PEM 1 X
RJF6 7 X PE 1 X / 7 X PEM 1 X
Codings
Back termination
To be specified in the part number: A, B, C, or D
Main Key
Type 1 Female RJ45
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
15
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
Plug RJF6
Shell type 6 with plastic or metal gland - Standard RJ45 plug not included
NOTA : also available a plug with 360° EMI backshell, and a plug for big insulation wire up to 1.6mm > see pages 21 & 22.
Universal: can be used with all standard RJ45 Cat. 6 cordset brands
Assembly instructions of the RJ Stop
AUDIBLE LOCKING
1 Push down the RJ45 cordset latch, and fix it inside the insert
1
AUDIBLE LOCKING
2 2
2 Press in and click the other part of the insert
AUDIBLE LOCKING
RJ45 PLUG
1
1
3 Insert in the metallic housing
HALF INSULATOR
1
2
2
STOPPER
RJ STOP® Patent
1
RJ45 PLUG
2
1
HALF INSULATOR
STOPPER
RJ45 PLUG
2
HALF INSULATOR
1
STOPPER
RJ STOP® Patent
HALF INSULATOR
1
2
STOPPER
RJ STOP® Patent
1
STOPPER
Easy and safe - No field cabling tools required for cabling HALF INSULATOR
STOPPER
HALF INSULATOR
4 codings possibilities (defined by the customer during the assembling).
Assembling of the plug
Coding C Coding D
Coding A Coding B
IMPORTANT NOTE: to remove the insert, use the Insert removal tool for plug P/N: RJF ODE
Accessories - How to order
Metallic cap
RJFC 2
M G
Connector type 6: plug 2: square Flange receptacle 7: jam Nut receptacle Blank: nylon cord M: stainless steel metallic chain Shell material & finish B: aluminium shell - black coating N: aluminium shell - nickel plating
Receptacle cap
Plug cap
G: aluminium shell - olive drab cadmium plating ZN: aluminium shell - black Zinc Nickel plating
Plug cap
Square flange receptacle cap end
Jam nut receptacle cap end
: RoHS compliant
Panel gasket for square flange « 2 » receptacle thickness - 0,6 mm P/N: JE 18
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
16
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF6
CAT6 In line receptacle
COMPLIANT
In line receptacles allow you to make cable extensions in the field by using them with rugged RJ Field series plugs.
In line receptacle
Codings
To be specified in the part number: A, B, C, or D.
Main Key
Plating
Plastic gland
Metallic gland
RJF6 2 X PEWF 1 B
RJF6 2 X PEMWF 1 B
Black coating
Part number
Nickel
RJF6 2 X PEWF 1 N
RJF6 2 X PEMWF 1 N
Olive drab cadmium
RJF6 2 X PEWF 1 G
RJF6 2 X PEMWF 1 G
RJF6 2 X PEWF 1 ZN
RJF6 2 X PEMWF 1 ZN
Black Zinc Nickel
X to be replaced by the letter of the coding position you need (A, B, C, or D)
: RoHS compliant
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
17
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF6
CAT6 transversally sealed receptacles
COMPLIANT
- In some applications, a transversal sealing for the receptacle is a « must ». - This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. - The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the picture.
Main features
Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801 Applications • Outdoor equipment • Airplanes equipment • Tactical radios • Shelters • Rugged computers • Data acquisition and transmission in harsh environments
Main characteristics • Same as the RJF series • A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. • Outside dimensions are the same as the standard RJF series
IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory Use the codes A, B, C or D in the part number: see below.
MAIN KEY
A
B
C
D
How to order
Part number code: receptacles
RJF6
2S
A
PE
1
B
Shell type 2S: square flange receptacle 7S: jam nut receptacle Coding A, B, C, or D Backshells
PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1: female RJ45 Shell finishes B: aluminium shell - black coating N: aluminium shell - nickel G: aluminium shell - olive drab cadmium
ZN: aluminium shell - black zinc nickel Nota: for N, G ang ZN plating, the inserts are metallized
Example: sealed square flange receptacle, coding A, female RJ45 back termination, black plating >RJF6 2S A 1 B
: RoHS compliant
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
18
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF6
CAT6 hermetic receptacles
COMPLIANT
- In some applications, a transversal hermiticity for the receptacle is a « must ». - This will prevent gas from going through the receptacle when plug or cap are not mated to the receptacle. - The hermetic solution (version “H”) has a compound at the rear of the receptacle as shown on the picture. - Helium leakage is less than 1.10 -6 cm 3 per second [0.1 micron cubic ft per hour] at one bar [15 psi] pressure differential.
Main features
Data Transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801 Applications • Outdoor equipment • Airplanes equipment • Tactical radios • Shelters • Rugged computers • Data acquisition and transmission in harsh environments
Main characteristics • Same as the RJF series. • A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. • Outside dimensions are the same as the standard RJF series.
IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory Use the codes A, B, C or D in the part number: see below.
MAIN KEY
A
B
C
D
How to order
Part number code: receptacles
RJF6
2H
A
PE
1
B
Shell type 2H : square flange receptacle 7H : jam nut receptacle Coding A, B, C, or D Backshells
PE : IP68 backshell, plastic gland PEM : IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1 : female RJ45 Shell finishes B : aluminium shell - black coating N : aluminium shell - nickel G : aluminium shell - olive drab cadmium
ZN: aluminium shell - black zinc nickel NOTA: for N, G, ZN plating, the inserts are metallized
Example: square flange receptacle, coding A, female RJ45 back termination, black plating > RJF6 2H A 1 B
: RoHS compliant
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
19
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF6
Sealing level IP54 - (Splash and dust Proof)
COMPLIANT
- This kit includes a receptacle and a self closing cap which protects the RJ Field square flange receptacles (MIL-DTL-26482 type). - This cap offers a protection against dust and water projections. - A spring automatically closes the upper part of the cap when the RJfield plug is removed from the receptacle.
RJF6 2 x 1 x SCC RJ45 version
To be specified in the part number: A, B, C, or D. Codings
Main Key
Plating
Metallized insert (EMI)
Part number
Black coating
No
RJF6 2 X 1 B SCC
Part number *
Nickel
Yes
RJF6 2 X 1 N SCC
Olive drab cadmium
Yes
RJF6 2 X 1 G SCC
Black Zinc Nickel
Yes
RJF6 2 X 1 ZN SCC
* The part number includes the receptacle + the self closing cap : RoHS compliant x to be replaced by the letter of the coding position you need (A, B, C, or D)
Remarks: • the back termination is female RJ45 • it could be used with our RJF series plug (part number RJF6xx ► see page 10)
Note : Panel gasket with any of these receptacles: JE18
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
20
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF
Plug with 360° EMI backshell COMPLIANT
- RJF series plug with EMI backshells provide a solution with 360° shielding: same protection than the one proposed by standard MIL-DTL-26482 connectors with those solutions we recommend using our reinforced and double shielded Cat5E, Cat6, and Cat6A cable ► see page 32 for Cat6 version
Plug Straight backshell
Plating
Part number
KIT30394NI
Nickel
Part number
Olive drab cadmium
KIT30394
Black Zinc Nickel
KIT30394ZN
Plug body
Inserts
Backshell body
Band
Heat shrink sleeve
NOTA: KIT30394 / KIT30394NI & KIT30394ZN include (standard RJ45 plug, not included)
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
21
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF
Special plug for big insulation wire up to 1.6 mm [0.062 in]
COMPLIANT
Rugged plug dedicated to cable with insulation wire from 1,1 to 1,6 mm [from 0.043 in to 0.062 in] Remark: - Solution compatible with any RJF6 receptacle - For cables which are not compatible with standard RJ45 plug. - Include a Cat6A RJ45 plug
Main features
Applications • Robotics • Industrial process control • CNC machines • Special machines • Oil & Gas • Motion control • Data acquisition and transmission in harsh environment • Tele-maintenance Data Transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801
Main characteristics • Bayonet coupling (“Audible & Visual” coupling signal ) • Robust metallic shells based on MIL-DTL-26482 H - Shell size 18 • RJ45 cordset retention in the plug: 100 N in the axis • Mating cycles: 500 min • Sealed against fluids and dust (IP68) • Shock, vibration and traction resistant • Mechanical coding / polarization (4 positions) • Compatible with cable diameter from 6 mm [0.216 in] to 13 mm [0.512 in].
For smaller diameters, please consult us. Environmental protection • Sealing: IP68 • Salt Spray: > 48 h with aluminium shell nickel plating •
> 48 h with aluminium shell black zinc nickel plating > 96 h with aluminium shell black coating > 500 h with aluminium shell olive drab cadmium
• •
• Fire retardant/Low smoke: UL94 V0 and EN45545 • Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity >10 nano s. • Shocks: IK06 ► weight of 250 g drop from 40 cm • [15.75 in] onto connectors (mated pair) • Humidity: 21 days, 43°C, 98% humidity • Temperature range: - 40°C / +85°C
Special Cat6A
Plating
Part number
KIT39992NI
Nickel
Olive drab cadmium
KIT39992G
Part number
KIT39992B
Black coating
KIT39992ZN
Black Zinc Nickel
: RoHS compliant
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
22
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF TV6
RJFTV Cat6 allows you to use an Ethernet Class E / Cat. 6 connection for 10 BaseT, 100 BaseTx or 1000 BaseT up to 250 MHz networks in harsh environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! CAT6 Ethernet connection system for harsh environment
COMPLIANT
Main features
Main characteristics • Sealed against fluids and dusts (IP68) • Shock, vibration and traction resistant
Applications • Data acquisition and transmission in harsh environment • Railways
• No cabling operation in field and no tools required • Mechanical coding / Polarization (4 positions) • Improved EMI protection • Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device - Shell size 19 • Robust metallic shells • RJ45 cordset retention in the plug: 100 N in the axis • Mating cycles: 500 min • Compatible with cable diameter from 6 mm [0.236 in] to 12 mm [0.512 in].
• Radars • Shelters • Battlefield communication • Systems • Navy
Data Transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801
• For smaller diameters please consult us. Environmental protection • Sealing: IP68 • Salt spray: > 48h with aluminium shell - Nickel •
> 500h with aluminium shell black zinc nickel > 500h with aluminium shell - Olive drab cadmium plating > 500 h with aluminium shell marine bronze shell
• •
• Fire retardant/Low smoke : EN45545 + UL94VO • Vibrations : 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. • Compounded versions tested per NAS 1599 (5-3000 Hz, 20g, 12h) • Shocks: IK06 ►weight of 250 g drop from 40 cm [15.75 in] • onto connectors (mated pair) • Humidity: 21 days, 43°C, 98% humidity • Temperature range: -40°C / +85°C
Part number code: receptacles
RJF TV6
2
A
PEM
1
G
Shell type 2: square flange receptacle 7: jam nut receptacle Nota : also available a transversally sealed receptacle (unmated) ►See page 27 Coding
A, B, C, or D Backshells
PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1: female RJ45 Shells material & Finish (inserts are metallized) N: aluminium shell - nickel plating G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell
ZC: aluminium shell - green zinc cobalt plating ZN: aluminium shell - black zinc nickel plating
Example: jam nut receptacle, coding A, female RJ45 back termination, olive drab cadmium plating: RJF TV6 7 A 1 G
Part number code: plugs > see page 25
RJF TV
6
G
Shell type 6: plug with plastic gland 6M: plug with metal gland Shells material & Finish (inserts are metallized) N: aluminium shell - nickel plating G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell
ZC: aluminium shell - green zinc cobalt plating ZN: aluminium shell - black zinc nickel plating
Example: plug with plastic gland, olive drab cadmium plating: RJF TV 6G
: RoHS compliant
NOTA : also available a plug with 360° EMI backshell, and a plug for big insulation wire up to 1.6mm see pages 29 & 30
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
23
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF TV6 Receptacles
Square flange receptacle - 4 mounting holes: shell type 2
RJFTV6 2 X 1 X Straight female RJ45
Panel Drilling
Jam nut receptacle - Hexagonal nut mounting: shell type 7
RJFTV6 7 X 1 X Straight female RJ45
Panel Drilling
Receptacles with IP68 backshell: Shell type 2PE and 7PE with plastic or metal gland
RJF TV6 2 X PE 1 X / 7 X PE 1 X
RJF TV6 2 X PEM 1 X / 7 X PEM 1 X
Back termination
Codings To be specified in the part number: A, B, C, or D.
Main Key
Type 1 Female RJ45
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
24
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF TV6 Plug
Shell type 6 with plastic or metal gland (standard RJ45 plug not included)
NOTA : also available a plug with 360° EMI backshell, and a plug for big insulation wire up to 1.6mm see pages 29 & 30
RJF TV 6 X
Assembly instructions
Insert codings
Assembling of the plug
4 codings possibilities (defined by the customer during the assembling).
IMPORTANT NOTE To remove the insert, use the Insert removal tool for plug P/N: RJF ODE
Accessories
Metallic Caps
RJFTVC
2
M
G
Connector type 6: plug 2: square flange receptacle 7: jam nut receptacle Blank: nylon cord M: stainless steel metallic chain MR: stainless steel jackted rope Shell material & finish N: aluminium shell - nickel plating
Receptacle Cap
Plug Cap
G: aluminium shell - olive drab cadmium plating ZN: aluminium shell - black zinc nickel plating BZ: marine bronze
: RoHS compliant
Panel gasket for square flange receptacle Thickness: 0,8 mm [.031]): P/N: JE19
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
25
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF TV6
CAT6 through bulkhead receptacles COMPLIANT
- Our RJFTV Cat6 through bulkhead receptacles can be connected on each side with rugged RJFTV plugs. - This system allows mechanical protection and a sealing (IP68 when mated) inside and outside the equipement, and keeps the flexibility offered by panel mount and plug connectors.
Square flange receptacle
Plating
Metallized insert
For coding A
Nickel
No
RJF TV6 B 2 N ISO BRUT *
Nickel
Yes
RJF TV6 B 2 N ISO NI *
Part number
Olive drab cadmium
No
RJF TV6 B 2 G ISO BRUT *
Olive drab cadmium
Yes
RJF TV6 B 2 G ISO NI *
Black Zinc Nickel
No
RJF TV6 B 2 ZN ISO BRUT *
Black Zinc Nickel
Yes
RJF TV6 B 2 ZN ISO NI *
: RoHS compliant
IMPORTANT NOTE Possibility of other codings - Please consult us
* ISO BRUT = non conductive insert ISO NI = conductive insert
Jam nut receptacle
Plating
Metallized insert
Part number
Nickel
No
RJF TV6 B 7 N ISO BRUT *
Nickel
Yes
RJF TV6 B 7 N ISO NI *
Part number
Olive drab cadmium
No
RJF TV6 B 7 G ISO BRUT *
Olive drab cadmium
Yes
RJF TV6 B 7 G ISO NI *
Black Zinc Nickel
No
RJF TV6 B 7 ZN ISO BRUT *
Black Zinc Nickel
Yes
RJF TV6 B 7 ZN ISO NI *
: RoHS compliant * ISO BRUT = non conductive insert ISO NI = conductive insert
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
26
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF TV6
CAT6 transversally sealed receptacles
COMPLIANT
- In some applications, a transversal sealing for the receptacle is a « must ». This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. - The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the picture. - The Sealed RJF TV has been successfully tested in very high vibration corresponding to airplane applications.
Main features
Applications • Outdoor equipment • Airplanes equipment • Tactical radios • Shelters • Rugged computers • Data acquisition and transmission in harsh environments
Main characteristics • Same as the RJF TV series. • A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. • Outside dimensions are the same as the standard RJF TV series. • Vibrations: the compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: this specification exceeds MIL-C-26500 requirements.
Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801
IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory : use the codes A, B, C or D in the part number: see below.
Main Key
Part number code: receptacles
RJF TV6
2S
A
PEM
1
G
Shell type 2S: square flange receptacle 7S: jam nut receptacle Coding
A, B, C, or D Backshells
PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1: female RJ45 Shells material & Finish (inserts are metallized) N: aluminium shell - nickel plating G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell
ZC: aluminium shell - green zinc cobalt plating ZN: aluminium shell - black zinc nickel plating
Example: sealed jam nut receptacle, coding A, female RJ45 back termination, olive drab cadmium plating: RJF TV6 7S A 1 G
: RoHS compliant
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
27
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF TV6
CAT6 hermetic receptacles
COMPLIANT
- In some applications, a transversal hermiticity for the receptacle is a « must ». - This will prevent gas fromgoing through the receptacle when plug or cap are not mated to the receptacle. - The hermetic solution (version "H") has a compound at the rear of the receptacle as shown on the picture. - Helium leakage is less than 1.10 -6 cm 3 per second [0.1 micron cubic ft per hour] at one bar [15 psi] pressure differential.
Main features
Data Transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz net- works • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801 Applications • Outdoor equipment • Airplanes equipment • Tactical radios • Shelters • Rugged computers • Data acquisition and transmission in harsh environments
Main characteristics • Same as the RJF TV series. • A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. • Outside dimensions are the same as the standard RJF TV series. • Vibrations: the compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: this specification exceeds MIL-C-26500 requirements.
IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory: use the codes A, B, C or D in the part number: see below.
Main Key
Part number code: receptacles
RJF TV6
2H
A
PEM
1
G
Shell type 2H: square flange receptacle 7H: jam nut receptacle Coding
A, B, C, or D Backshells
PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back terminations 1: female RJ45 Shells material & Finish (inserts are metallized) N: aluminium shell - nickel plating G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell
ZC: aluminium shell: green zinc cobalt plating ZN: aluminium shell - black zinc nickel plating
Example:sealed jam nut receptacle, coding A, female RJ45 back termination, olive drab cadmium plating: RJF TV6 7H A 1 G
: RoHS compliant
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
28
Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)
RJF TV
Plug with 360° EMI backshells COMPLIANT
- RJFTV series plugs with EMI backshells provide a solution with 360° shielding: same protection than the one proposed by standard MIL-DTL-38999 series III connectors. - With those solutions we recommend using our reinforced and double shielded Cat5E, Cat6, and Cat6A cable.
Plug
Straight backshell
Right angle backshell
Plating
P/N
Nickel
KIT38081NI
Part number
Plating
P/N
Olive drab cadmium
KIT38081
Part number
Nickel
KIT40792NI
Black zinc nickel
KIT38081ZN
Olive drab cadmium
KIT40792
KIT38081ZC
Green zinc cobalt
: RoHS compliant
Kit38081 / Kit40792(standard RJ45 not included) include:
Plug body
Inserts
Backshell body
Band
Heat shrink sleeve
NOTA: Kit38081 / Kit40792 include (standard RJ45 not included) With these plugs, the standard RJ45 plug is not provided. Customer will have to crimp a standard RJ45 on the cable by himself.
- Remark: we advise using our double shielded, reinforced Cat6 cables (see page 27) with these RJFTV series EMI connectors. - If customer wants to use his own cable, please check with us regarding compatibility with our backshells: contact@rjfield.com. - We also provide assembled cordsets (see example below) . - For this type of solution please provide the configuration needed: length, description of second end…
Example of assembled cordset:
GROUNDING FINGERS
(BAND-IT)
Amphenol SOCAPEX
Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex
29
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