Catalog Rugged Digital Networks Solutions RJ field Cat6

RuggedDigital Networks Solutions Reinforced Infocom Connectors for Harsh Environment RJ Field Cat6

www.amphenol-socapex.com

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

TABLE OF CONTENTS

Quick selection guide Markets & applications

3 4 5 6

Information

About Amphenol Socapex

CAT 6 Rugged Ethernet Solutions

10

RJFRB - CAT6 Ethernet connection system for harsh environment - Industrial Ethernet RJF5446 - CAT6 Ethernet connection system for harsh environment - Industrial Ethernet RJF6 - CAT6 Ethernet connection system for harsh environment - Industrial Ethernet

10 12 14 17 18 19 20 21 22 23 26 27 28 29 30 31 32

RJF6 - CAT6 in line receptacle

RJF6 - CAT6 transversally sealed receptacles

RJF6 - CAT6 hermetic receptacles

RJF - CAT6 receptacle with self closing cap

RJF - Plug with 360° EMI backshell

RJF - Special plug for big insulation wire up to 1.6 mm

RJF TV6 - CAT6 Ethernet connection system for harsh environment

RJF TV6 - CAT6 through bulkhead receptacles RJF TV6 - CAT6 transversally sealed receptacles

RJF TV6 - CAT6 hermetic receptacles RJFTV - Plug with 360° EMI backshell

RJFTV - Special plug for big insulation wire up to 1.6mm RJFTV - Self Closing Cap (SCC) for RJF TV6/RJFTV receptacles CAT6 Cable - High reliability CAT6 Ethernet cable and cordsets

ATEX Solutions

33

RJF TVX6 - CAT6 RJ45 explosion proof solution for Zone 2

33

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

2

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

QUICK SELECTION GUIDE

COUPLING MECHANISM SHAPE MATERIAL SPECIFICATION PRIME MARKET

CONNECTORS

SERIES

PAGE

10

Circular

RJFRB

Reverse bayonet

Plastic

N/A

12

Circular

RJF5446

Push pull

Plastic

N/A

14

RJF6

Bayonet

Circular

Metal

MIL-DTL-26482

RJF6 CAT6 IN LINE RECEPTACLE

17

Bayonet

Circular

Metal

MIL-DTL-26482

RJF6 CAT6 TRANSVERSALLY SEALED RECEPTACLES

18

Bayonet

Circular

Metal

MIL-DTL-26482

RJF6 CAT6 HERMETIC RECEPTACLES

19

Bayonet

Circular

Metal

MIL-DTL-26482

RJ FIELD CAT 6 RECEPTACLES WITH SELF CLOSING CAP

20

Bayonet

Circular

Metal

MIL-DTL-26482

MIL-DTL-38999 Series III

23

RJF TV6

Thread

Circular

Metal

RJF TV6 CAT6 THROUGH BULKHEAD RECEPTACLES

MIL-DTL-38999 Series III

26

Thread

Circular

Metal

RJF TV 6 CAT6 TRANSVERSALLY SEALED RECEPTACLES

MIL-DTL-38999 Series III

27

Thread

Circular

Metal

RJF TV 6 CAT6 HERMETIC RECEPTACLES

MIL-DTL-38999 Series III

28

Thread

Circular

Metal

HIGH RELIABILIY CAT6 CABLE & CORDETS

MIL-DTL-38999 Series III

32

MIL-DTL-38999 Series III

33

Thread

RJFTVX6

Circular

Metal

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

3

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

MARKETS AND APPLICATIONS

Military Aerospace Countermeasure Power unit - Radar Display unit - Flight control system

Commercial Aerospace Fadec/Engine control Landing gear Braking system Display unit - Power unit Actuator - Flight control system

Industrial & telecom Railway Nuclear

POD - Braking system FADEC/Engine control

Rail Mass Transit

Oil & Gas

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

4

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

INFORMATION

CAT5E

CAT6

CAT6A

ISO 11801 EIA/TIA 568

ISO 11801 EIA/TIA 568

ISO 11801 EIA/TIA 568

STANDARD

DATA RATE

1 GBit/s

1 GBit/s

10 GBit/s

FREQUENCY

100 MHz

250 MHz

500 MHz

OUR SOLUTIONS

SERIES

CAT5E

CAT6

CAT6A

RJFRB

RJF544

RJF5446

RJF / RJFTV

RJF6 / RJFTV6

RJFTV ATEX

RJFTV6 ATEX

µCOM-10Gb+

RJF6A / RJFTV6A *

HIGH RELIABILITY CABLES & CORDSETS

* Coming soon

MORE INFO ? Cat5e solutions: read our catalog «Rugged Digital Networks solutions (RJ-USB Field) DOC-000075-ANG µCom-10Gb+ Ethernet Micro Connector: read our brochure µCom-10GB+ DOC-000015-ANG Or visit our website: www.amphenol-socapex.com

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

5

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

ABOUT AMPHENOL SOCAPEX

Proven excellence in interconnect solutions Since 1947 , Amphenol Socapex has prescribed, designed and manufactured reliable and innovative interconnection solutions for harsh environments , specializing in standard and customized electrical and fiber optic connectors, contacts, accessories and cabling solutions. Located in the Mont Blanc region of France and Pune in India, Amphenol Socapex has a presence in over 100 countries around the world. Amphenol Socapex is part of the international Amphenol Corporation .

1000+ employees

Net Sales 2019: 86,6 M€ 69% Export - 31% France

Two facilities : Thyez (France), Pune (India)

1947

1956-57

Early 1960’s

1973

1975

Séries 127/HE8

Séries PT/451

- Socapex creation in Suresnes, France - 1 st radio connector

- New factory 13 000 m 2 in Thyez (74) France with 250 people

- Production of 38999 connectors

- Manufacturing unit in Cluses (74), France - Thomson-CSF becomes primary shareholder

- 1st board level connectors: HE8 - 1st “licence Bendix” manufactured connectors - SL Series launch

2014-2017

Today and tomorrow | New technologies

Miniaturization

Fiber optics

Rugged Ethernet

High-speed signals

Power

Miniaturization ROHS solutions

Rugged Ethernet

Power

Quadrax Contacts

Cable Assembly

ROHS solutions

Fiber optics

- New Cable Assembly workshop - New Contact Manufacturing workshop

Advanced Materials (composite)

Miniaturization

Power

ROHS solutions

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

INTERNATIONAL EXPERTISE

Our expertise has no boundaries Integrated Production in France & India - 24 000 m 2 manufacturing capacity on 2 sites - Design centers in France and India - State-of-the-art manufacturing technology

France - India

Our markets

Military

Aviation

Communication Systems - Radios - C4ISR / Ground vehicles - Vetronics / Marine / Missiles

Commercial & military / Avionics / Engines / Landing gear / Actuators

1995-96

2004

2005

2010’s

1986

Amphenol Socapex

LuxBeam TM

HDAS

- Amphenol becomes primary shareholder

- RJ Field launch, “Award Electronica”

- Opening of manufacturing site in Pune, India

- Expanded Beam connector CTOS launch - Headquarters transferred to Thyez

- LuxBeam TM and HDAS launch

Today and tomorrow | Sustainable development

Respect for nature and the environment

Optimization of natural resources Optimization of natural resources

Goodwill

Recycling

Waste Management

Optimization of natural resources

Goodwill Waste Management

Respect for nature and the environment

Recycling

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

PRODUCING FASTER, SMALLER, STRONGER CONNECTORS...

Technologies & innovation

High-Speed Expertise

Technological Center

Materials Expertise

Eco-responsibility

Engineering Laboratory for product testing and qualification, product

Strong expertise in high-speed signals - 3D EM simulation software & EM models - Time Domain and frequency domain (VNA 20GHz, TDR and eye diagram)

Focus on materials expertise and manufacturing techniques to produce faster, smaller and stronger products - 3D CAD mechanical software, simulation & analysis - Disruptive metal alloys, additive manufacturing

Sustainable environment approach, with pro-active management of regulations (REACH / RoHS / Conflict minerals…) - New materials development, plating, and suitable processes - Recycling and rational resources consumption

expertise and metrology - Mechanical and electrical skills - RF and fiber optics expertise

Our workshops

Our workshops located in France & India provide consistent quality adapted to your volume requirements. Tooling : Tools for our different activities : molding, machining, assembly Molding : Solid expertise in thermoplastic elastomer and thermoset molding Machining : Manufacturing of cylindrical shells from 10 to 90 mm in diameter and rectangular shells Screw Machining : Cylindrical production parts up to 10 mm in diameter Plating : Plating with cadmium, nickel, electroless nickel, silver, black zinc nickel, gold Assembly : Connector and harness assembly (electrical & optical)

Our certifications

Our memberships

CertifiedManagementSystem

CertifiedManagementSystem

CertifiedManagementSystem

CertifiedManagementSystem

Member of CMG (Connecting Manufacturing Group) Consortium

Product certifications : MIL-DTL38999, EN3645, EN3155, VG

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

DELIVERING GREAT CUSTOMER EXPERIENCE

We have a strong reputation for helping customers solve their toughest challenges. This approach of serving your needs is ingrained in our company – from our sales team to our product development engineers.

A partner you can trust

On Time Delivery Performance

Customer Proximity

Design Expertise

Quality Commitment

Compliance manager

Buy our solutions

You can access our solutions through our global network of sales offices or through our distributors.

Field Sales Team : 12 in France 15 in Europe 100+ in North America and rest of the world. 5 Business Development Managers supporting local sales force Europe, North America and the rest of the world

Technical Support & Multilingual Customer Service : 15 people

Worldwide Distribution Network : Including qualified distributors (QPL approved) for assembling : MIL-DTL-38999, PT/451/VG95328 & Fiber Optics connectors

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF RB

CAT6 Ethernet connection system for harsh environment – Industrial Ethernet

COMPLIANT

- RJFRB allows you to use an Ethernet Class E / Cat 6 connection for 10 BaseT, 100 BaseTX or 1000 BaseT up to 250 MHz networks in harsh environments. - With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite

plug which will protect it from shocks, dust and fluids. - No hazardous on-field cabling and grounding !

Main features

Main characteristics • Sealed against fluids and dust (IP68) • Shock, vibration and traction resistant • No cabling operation in field, no tools required • Reverse bayonet coupling • RJ45 cordset retention in the plug: 70 N in the axis • Mating cycles: 500 min • Compatible with cable diameter from 5,5 mm [0.216 in] to 7 mm [0.275 in] Environmental protection • Sealing: IP68 • Salt spray > 1000 h • Fire retardant / Low smoke: UL94 V0 and NFF 16102, DIN 5510-2 • Operating temperature: - 40°C / +85°C

Applications • Telecom equipments • Video control • Robotics • Industrial process control • CNC machines • Special machines • Motion control Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat6 per EIA/TIA 568 and ClassE per ISO11801

How to order

Part number code: receptacle

RJF RB

7

3U

Shell type 7: composite jam nut receptacle Back terminations (for receptacles only) 3U: IDC cat6 - unshielded

3F: IDC cat6 - partial shielding 3S: IDC cat6 - 100% shielded Examples:

- receptacle, IDC cat6, unshielded: RJF RB 73U

Part number code: plug

RJF RB

6

Shell type 6: composite reverse bayonet plug, plastic gland

Examples:

- plug: RJF RB 6

Receptacle

Type 3: IDC CAT 6 termination (rear mounting)

Shielded: RJFRB73S

Unshielded: RJF RB 73U Partial shielding RJF RB 73F

Panel Drilling

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

10

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF RB Plug

Type 6 shell with plastic gland

RJFRB6

Assembly instructions

1

2

3

4

5

6

7

8

Accessories

IP68 Dust caps

RJF RB C75 Cap for receptacles RJFRB75 and RJFRB73x

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

11

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF 5446

CAT6 Ethernet connection system for harsh environment – Industrial Ethernet

COMPLIANT

- RJF5446 allows you to use an Ethernet Class E / Cat 6 connection for 10 BaseT, 100 Base TX or 1000 BaseT up to 250 MHz networks in harsh environments. - With the patented RJStop® system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding !

Main features

Applications • Telecom equipment • Video control • Robotics • Industrial process control • CNC machines • Special machines • Motion control • Tele-maintenance

Main characteristics • Compliant with IEC 60603-7 variante 12 • Shock, vibration and traction resistant • No cabling operation in field and no tools required • Sealed against fluids and dust (IP68) • Quick push pull coupling • RJ45 cordset retention in the plug: 100 N in the axis

• Mating cycles: 500 min • Improved EMI Protection • Compatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in]

Environmental Protection • Sealing: IP68 • Salt spray > 1000 h • Fire retardant / Low smoke: UL94 V0 and EN45545 • Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. • Operating temperature: - 40°C / +85°C

Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat6 per EIA/TIA 568 and ClassE per ISO11801

Also available with tranversal sealing* *Sealed in unmated condition

How to order Part number code: receptacle

RJF 5446

2

1

Shell type 2: composite square flange receptacle

2S: composite square flange receptacle transversally sealed 2M: metallized (Ni) composite square flange receptacle 2SM: metallized (Ni) composite square flange receptacle transversally sealed Back termination 1: female RJ45 Examples:

- Square flange receptacle, female RJ45 back termination: RJF 5446 21 - Metallized square flange receptacle, female RJ45 back termination: RJF 5446 2M 1 - Transversally sealed receptacle, female RJ45 back termination: RJF5446 2S1

Part number code: plug

RJF 544

6

Shell type 6: composite push pull plug, plastic gland

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

12

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF 5446 Receptacle

Type 2S/2M/2SM shell: square flange receptacle with 4 mounting holes

RJF 5446 2x 1

Panel drilling

Back termination

Type 1:Female RJ45

Type 2:RJ45 Cordset

Type 2 - 00: Solder – 8 tinned holes

Type1: female RJ45

Plug

Type 6 shell with plastic gland p/n RJF544 6

RJF 544 6

Rubber IP68 receptacle cap p/n RJF 544BESC Accessories

IP68 caps for plug p/n 544 02 BM

Panel gasket p/n RJF 544 02JE

Panel gasket (thickness: 0.6mm [.039]): p/n RJF 544 02 JE Plug Insert removal tool: p/n 5440 OT 02

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

13

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF6

CAT6 Ethernet connection system for harsh environment – Industrial Ethernet

COMPLIANT

- RJF Cat6 allows you to use an Ethernet Class E / Cat. 6 connection for 10 BaseT,100 BaseTX or 1000 BaseT up to 250 MHz networks in harsh environments. With the patented RJStop®system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. - No hazardous on-field cabling and grounding!

Main features

Main characteristics • Compliant with IEC 60603-7 variante 11 • Bayonet coupling (“Audible & Visual” coupling signal ) • Robust metallic shells based on MIL-DTL-26482 H - Shell size 18 • RJ45 cordset retention in the plug: 100 N in the axis • Mating cycles: 500 min • No cabling operation in field and no tools required • Mechanical coding / polarization (4 positions) • Compatible with cable diameter from 6 mm [0.236 in] to 12 mm [0.472 in] For smaller diameters, please consult us. Environmental protection • Sealing: IP68 • Salt spray: > 48 h with aluminium shell black nickel plating •  > 96 h with aluminium shell black coating •  > 500 h with aluminium shell olive drab cadmium plating • Fire retardant/Low smoke: UL94 V0 and EN45545 • Vibrations: 10-500Hz, 10g, 3 axes: no discontinuity >10 nano s • Shocks: IK06 ►weight of 250 g drop from 40cm [15.75 in] onto connectors (mated pair) • Humidity: 21 days, 43°C, 98% humidity • Temperature range: -40°C / +85°C • Sealed against fluids and dust (IP68) • Shock, vibration and traction resistant

Applications • Robotics • Industrial process control • CNC machines • Special machines • Oil & Gas • Motion control • Data acquisition and transmission in harsh environment • Tele-maintenance

Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO11801

How to order

Part number code: receptacle

RJF6

2

A

PE

1

B

Shell type 2: square flange receptacle 7: jam nut receptacle Nota: also available a transversally sealed receptacle (unmated) ►see page 18 Coding A, B, C, or D Backshells

PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1: female RJ45 Shell material & finishes B: aluminium shell - black coating N: aluminium shell - nickel G: aluminium shell - olive drab cadmium

ZN: aluminium shell - black zinc nickel NOTA : for N,G, ZN plating, the inserts are metallized

Example: square flange receptacle, coding A, female RJ45 back termination, black coating plating: RJF6 2 A 1 B

Part number code: plug see page 16 for assembly instructions RJF

6

B

Shell type 6: plug, plastic gland 6M: plug, metal gland Shell finishes B: aluminium shell - black coating N: aluminium shell - nickel G: aluminium shell - olive drab cadmium

ZN: aluminium shell - black zinc nickel NOTA : for N,G, ZN plating, the inserts are metallized

Example: plug with metal gland, nickel plating: RJF 6M N

: RoHS compliant

NOTA : also available a plug with 360° EMI backshell, and a plug for big insulation wire up to 1.6mm  see pages 21 & 22.

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

14

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF6 Receptacles

Square flange receptacle: 4 mounting holes: shell type 2

RJF6 2 X 1 X (Straight Female RJ45)

Panel Drilling

Jam nut receptacle: Hexagonal nut mounting: shell type 7

Panel drilling

RJF6 7 x 1 X (straight female RJ45)

Receptacles with IP68 backshell: shell type 2PE and 7PE with plastic or metal gland

RJF6 2 X PE 1 X / 2 X PEM 1 X

RJF6 7 X PE 1 X / 7 X PEM 1 X

Codings

Back termination

To be specified in the part number: A, B, C, or D

Main Key

Type 1 Female RJ45

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

15

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

Plug RJF6

Shell type 6 with plastic or metal gland - Standard RJ45 plug not included

NOTA : also available a plug with 360° EMI backshell, and a plug for big insulation wire up to 1.6mm > see pages 21 & 22.

Universal: can be used with all standard RJ45 Cat. 6 cordset brands

Assembly instructions of the RJ Stop

AUDIBLE LOCKING

1 Push down the RJ45 cordset latch, and fix it inside the insert

1

AUDIBLE LOCKING

2 2

2 Press in and click the other part of the insert

AUDIBLE LOCKING

RJ45 PLUG

1

1

3 Insert in the metallic housing

HALF INSULATOR

1

2

2

STOPPER

RJ STOP® Patent

1

RJ45 PLUG

2

1

HALF INSULATOR

STOPPER

RJ45 PLUG

2

HALF INSULATOR

1

STOPPER

RJ STOP® Patent

HALF INSULATOR

1

2

STOPPER

RJ STOP® Patent

1

STOPPER

Easy and safe - No field cabling tools required for cabling HALF INSULATOR

STOPPER

HALF INSULATOR

4 codings possibilities (defined by the customer during the assembling).

Assembling of the plug

Coding C Coding D

Coding A Coding B

IMPORTANT NOTE: to remove the insert, use the Insert removal tool for plug P/N: RJF ODE

Accessories - How to order

Metallic cap

RJFC 2

M G

Connector type 6: plug 2: square Flange receptacle 7: jam Nut receptacle Blank: nylon cord M: stainless steel metallic chain Shell material & finish B: aluminium shell - black coating N: aluminium shell - nickel plating

Receptacle cap

Plug cap

G: aluminium shell - olive drab cadmium plating ZN: aluminium shell - black Zinc Nickel plating

Plug cap

Square flange receptacle cap end

Jam nut receptacle cap end

: RoHS compliant

Panel gasket for square flange  « 2 » receptacle thickness - 0,6 mm P/N: JE 18

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

16

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF6

CAT6 In line receptacle

COMPLIANT

In line receptacles allow you to make cable extensions in the field by using them with rugged RJ Field series plugs.

In line receptacle

Codings

To be specified in the part number: A, B, C, or D.

Main Key

Plating

Plastic gland

Metallic gland

RJF6 2 X PEWF 1 B

RJF6 2 X PEMWF 1 B

Black coating

Part number

Nickel

RJF6 2 X PEWF 1 N

RJF6 2 X PEMWF 1 N

Olive drab cadmium

RJF6 2 X PEWF 1 G

RJF6 2 X PEMWF 1 G

RJF6 2 X PEWF 1 ZN

RJF6 2 X PEMWF 1 ZN

Black Zinc Nickel

X to be replaced by the letter of the coding position you need (A, B, C, or D)

: RoHS compliant

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

17

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF6

CAT6 transversally sealed receptacles

COMPLIANT

- In some applications, a transversal sealing for the receptacle is a « must ». - This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. - The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the picture.

Main features

Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801 Applications • Outdoor equipment • Airplanes equipment • Tactical radios • Shelters • Rugged computers • Data acquisition and transmission in harsh environments

Main characteristics • Same as the RJF series • A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. • Outside dimensions are the same as the standard RJF series

IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory Use the codes A, B, C or D in the part number: see below.

MAIN KEY

A

B

C

D

How to order

Part number code: receptacles

RJF6

2S

A

PE

1

B

Shell type 2S: square flange receptacle 7S: jam nut receptacle Coding A, B, C, or D Backshells

PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1: female RJ45 Shell finishes B: aluminium shell - black coating N: aluminium shell - nickel G: aluminium shell - olive drab cadmium

ZN: aluminium shell - black zinc nickel Nota: for N, G ang ZN plating, the inserts are metallized

Example: sealed square flange receptacle, coding A, female RJ45 back termination, black plating >RJF6 2S A 1 B

: RoHS compliant

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

18

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF6

CAT6 hermetic receptacles

COMPLIANT

- In some applications, a transversal hermiticity for the receptacle is a « must ». - This will prevent gas from going through the receptacle when plug or cap are not mated to the receptacle. - The hermetic solution (version “H”) has a compound at the rear of the receptacle as shown on the picture. - Helium leakage is less than 1.10 -6 cm 3 per second [0.1 micron cubic ft per hour] at one bar [15 psi] pressure differential.

Main features

Data Transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801 Applications • Outdoor equipment • Airplanes equipment • Tactical radios • Shelters • Rugged computers • Data acquisition and transmission in harsh environments

Main characteristics • Same as the RJF series. • A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. • Outside dimensions are the same as the standard RJF series.

IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory Use the codes A, B, C or D in the part number: see below.

MAIN KEY

A

B

C

D

How to order

Part number code: receptacles

RJF6

2H

A

PE

1

B

Shell type 2H : square flange receptacle 7H : jam nut receptacle Coding A, B, C, or D Backshells

PE : IP68 backshell, plastic gland PEM : IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1 : female RJ45 Shell finishes B : aluminium shell - black coating N : aluminium shell - nickel G : aluminium shell - olive drab cadmium

ZN: aluminium shell - black zinc nickel NOTA: for N, G, ZN plating, the inserts are metallized

Example: square flange receptacle, coding A, female RJ45 back termination, black plating > RJF6 2H A 1 B

: RoHS compliant

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

19

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF6

Sealing level IP54 - (Splash and dust Proof)

COMPLIANT

- This kit includes a receptacle and a self closing cap which protects the RJ Field square flange receptacles (MIL-DTL-26482 type). - This cap offers a protection against dust and water projections. - A spring automatically closes the upper part of the cap when the RJfield plug is removed from the receptacle.

RJF6 2 x 1 x SCC RJ45 version

To be specified in the part number: A, B, C, or D. Codings

Main Key

Plating

Metallized insert (EMI)

Part number

Black coating

No

RJF6 2 X 1 B SCC

Part number *

Nickel

Yes

RJF6 2 X 1 N SCC

Olive drab cadmium

Yes

RJF6 2 X 1 G SCC

Black Zinc Nickel

Yes

RJF6 2 X 1 ZN SCC

* The part number includes the receptacle + the self closing cap : RoHS compliant x to be replaced by the letter of the coding position you need (A, B, C, or D)

Remarks: • the back termination is female RJ45 • it could be used with our RJF series plug (part number RJF6xx ► see page 10)

Note : Panel gasket with any of these receptacles: JE18

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

20

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF

Plug with 360° EMI backshell COMPLIANT

- RJF series plug with EMI backshells provide a solution with 360° shielding: same protection than the one proposed by standard MIL-DTL-26482 connectors with those solutions we recommend using our reinforced and double shielded Cat5E, Cat6, and Cat6A cable ► see page 32 for Cat6 version

Plug Straight backshell

Plating

Part number

KIT30394NI

Nickel

Part number

Olive drab cadmium

KIT30394

Black Zinc Nickel

KIT30394ZN

Plug body

Inserts

Backshell body

Band

Heat shrink sleeve

NOTA: KIT30394 / KIT30394NI & KIT30394ZN include (standard RJ45 plug, not included)

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

21

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF

Special plug for big insulation wire up to 1.6 mm [0.062 in]

COMPLIANT

Rugged plug dedicated to cable with insulation wire from 1,1 to 1,6 mm [from 0.043 in to 0.062 in] Remark: - Solution compatible with any RJF6 receptacle - For cables which are not compatible with standard RJ45 plug. - Include a Cat6A RJ45 plug

Main features

Applications • Robotics • Industrial process control • CNC machines • Special machines • Oil & Gas • Motion control • Data acquisition and transmission in harsh environment • Tele-maintenance Data Transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801

Main characteristics • Bayonet coupling (“Audible & Visual” coupling signal ) • Robust metallic shells based on MIL-DTL-26482 H - Shell size 18 • RJ45 cordset retention in the plug: 100 N in the axis • Mating cycles: 500 min • Sealed against fluids and dust (IP68) • Shock, vibration and traction resistant • Mechanical coding / polarization (4 positions) • Compatible with cable diameter from 6 mm [0.216 in] to 13 mm [0.512 in]. For smaller diameters, please consult us. Environmental protection • Sealing: IP68 • Salt Spray: > 48 h with aluminium shell nickel plating • > 48 h with aluminium shell black zinc nickel plating • > 96 h with aluminium shell black coating • > 500 h with aluminium shell olive drab cadmium • Fire retardant/Low smoke: UL94 V0 and EN45545 • Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity >10 nano s.

• Shocks: IK06 ► weight of 250 g drop from 40 cm • [15.75 in] onto connectors (mated pair) • Humidity: 21 days, 43°C, 98% humidity • Temperature range: - 40°C / +85°C

Special Cat6A

Plating

Part number

KIT39992NI

Nickel

Olive drab cadmium

KIT39992G

Part number

KIT39992B

Black coating

KIT39992ZN

Black Zinc Nickel

: RoHS compliant

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

22

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF TV6

RJFTV Cat6 allows you to use an Ethernet Class E / Cat. 6 connection for 10 BaseT, 100 BaseTx or 1000 BaseT up to 250 MHz networks in harsh environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! CAT6 Ethernet connection system for harsh environment

COMPLIANT

Main features

Main characteristics • Sealed against fluids and dusts (IP68) • Shock, vibration and traction resistant

Applications • Data acquisition and transmission in harsh environment • Railways

• No cabling operation in field and no tools required • Mechanical coding / Polarization (4 positions) • Improved EMI protection • Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device - Shell size 19 • Robust metallic shells • RJ45 cordset retention in the plug: 100 N in the axis • Mating cycles: 500 min • Compatible with cable diameter from 6 mm [0.236 in] to 12 mm [0.512 in]. • For smaller diameters please consult us. Environmental protection • Sealing: IP68 • Salt spray: > 48h with aluminium shell - Nickel • > 500h with aluminium shell black zinc nickel • • Fire retardant/Low smoke : EN45545 + UL94VO • Vibrations : 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. • Compounded versions tested per NAS 1599 (5-3000 Hz, 20g, 12h) • Shocks: IK06 ►weight of 250 g drop from 40 cm [15.75 in] • onto connectors (mated pair) • Humidity: 21 days, 43°C, 98% humidity • Temperature range: -40°C / +85°C > 500h with aluminium shell - Olive drab cadmium plating > 500 h with aluminium shell marine bronze shell •

• Radars • Shelters • Battlefield communication • Systems • Navy

Data Transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801

Part number code: receptacles

RJF TV6

2

A

PEM

1

G

Shell type 2: square flange receptacle 7: jam nut receptacle Nota: also available a transversally sealed receptacle (unmated) ►See page 27 Coding

A, B, C, or D Backshells

PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1: female RJ45 Shells material & Finish (inserts are metallized) N: aluminium shell - nickel plating G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell

ZC: aluminium shell - green zinc cobalt plating ZN: aluminium shell - black zinc nickel plating

Example: jam nut receptacle, coding A, female RJ45 back termination, olive drab cadmium plating: RJF TV6 7 A 1 G

Part number code: plugs > see page 25

RJF TV

6

G

Shell type 6: plug with plastic gland 6M: plug with metal gland Shells material & Finish (inserts are metallized) N: aluminium shell - nickel plating G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell

ZC: aluminium shell - green zinc cobalt plating ZN: aluminium shell - black zinc nickel plating

Example: plug with plastic gland, olive drab cadmium plating: RJF TV 6G

: RoHS compliant

NOTA : also available a plug with 360° EMI backshell, and a plug for big insulation wire up to 1.6mm  see pages 29 & 30

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

23

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF TV6 Receptacles

Square flange receptacle - 4 mounting holes: shell type 2

RJFTV6 2 X 1 X Straight female RJ45

Panel Drilling

Jam nut receptacle - Hexagonal nut mounting: shell type 7

RJFTV6 7 X 1 X Straight female RJ45

Panel Drilling

Receptacles with IP68 backshell: Shell type 2PE and 7PE with plastic or metal gland

RJF TV6 2 X PE 1 X / 7 X PE 1 X

RJF TV6 2 X PEM 1 X / 7 X PEM 1 X

Back termination

Codings To be specified in the part number: A, B, C, or D.

Main Key

Type 1 Female RJ45

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

24

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF TV6 Plug

Shell type 6 with plastic or metal gland (standard RJ45 plug not included)

NOTA : also available a plug with 360° EMI backshell, and a plug for big insulation wire up to 1.6mm  see pages 29 & 30

RJF TV 6 X

Assembly instructions

Insert codings

Assembling of the plug

4 codings possibilities (defined by the customer during the assembling).

IMPORTANT NOTE To remove the insert, use the Insert removal tool for plug P/N: RJF ODE

Accessories

Metallic Caps

RJFTVC

2

M

G

Connector type 6: plug 2: square flange receptacle 7: jam nut receptacle Blank: nylon cord M: stainless steel metallic chain MR: stainless steel jackted rope Shell material & finish N: aluminium shell - nickel plating

Receptacle Cap

Plug Cap

G: aluminium shell - olive drab cadmium plating ZN: aluminium shell - black zinc nickel plating BZ: marine bronze

: RoHS compliant

Panel gasket for square flange receptacle Thickness: 0,8 mm [.031]): P/N: JE19

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

25

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF TV6

CAT6 through bulkhead receptacles COMPLIANT

- Our RJFTV Cat6 through bulkhead receptacles can be connected on each side with rugged RJFTV plugs. - This system allows mechanical protection and a sealing (IP68 when mated) inside and outside the equipement, and keeps the flexibility offered by panel mount and plug connectors.

Square flange receptacle

Plating

Metallized insert

For coding A

Nickel

No

RJF TV6 B 2 N ISO BRUT *

Nickel

Yes

RJF TV6 B 2 N ISO NI *

Part number

Olive drab cadmium

No

RJF TV6 B 2 G ISO BRUT *

Olive drab cadmium

Yes

RJF TV6 B 2 G ISO NI *

Black Zinc Nickel

No

RJF TV6 B 2 ZN ISO BRUT *

Black Zinc Nickel

Yes

RJF TV6 B 2 ZN ISO NI *

: RoHS compliant

IMPORTANT NOTE Possibility of other codings - Please consult us

* ISO BRUT = non conductive insert ISO NI = conductive insert

Jam nut receptacle

Plating

Metallized insert

Part number

Nickel

No

RJF TV6 B 7 N ISO BRUT *

Nickel

Yes

RJF TV6 B 7 N ISO NI *

Part number

Olive drab cadmium

No

RJF TV6 B 7 G ISO BRUT *

Olive drab cadmium

Yes

RJF TV6 B 7 G ISO NI *

Black Zinc Nickel

No

RJF TV6 B 7 ZN ISO BRUT *

Black Zinc Nickel

Yes

RJF TV6 B 7 ZN ISO NI *

: RoHS compliant * ISO BRUT = non conductive insert ISO NI = conductive insert

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

26

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF TV6

CAT6 transversally sealed receptacles

COMPLIANT

- In some applications, a transversal sealing for the receptacle is a « must ». This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. - The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the picture. - The Sealed RJF TV has been successfully tested in very high vibration corresponding to airplane applications.

Main features

Applications • Outdoor equipment • Airplanes equipment • Tactical radios • Shelters • Rugged computers • Data acquisition and transmission in harsh environments

Main characteristics • Same as the RJF TV series. • A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. • Outside dimensions are the same as the standard RJF TV series. • Vibrations: the compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: this specification exceeds MIL-C-26500 requirements.

Data transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801

IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory : use the codes A, B, C or D in the part number: see below.

Main Key

Part number code: receptacles

RJF TV6

2S

A

PEM

1

G

Shell type 2S: square flange receptacle 7S: jam nut receptacle Coding

A, B, C, or D Backshells

PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1: female RJ45 Shells material & Finish (inserts are metallized) N: aluminium shell - nickel plating G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell

ZC: aluminium shell - green zinc cobalt plating ZN: aluminium shell - black zinc nickel plating

Example: sealed jam nut receptacle, coding A, female RJ45 back termination, olive drab cadmium plating: RJF TV6 7S A 1 G

: RoHS compliant

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

27

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF TV6

CAT6 hermetic receptacles

COMPLIANT

- In some applications, a transversal hermiticity for the receptacle is a « must ». - This will prevent gas fromgoing through the receptacle when plug or cap are not mated to the receptacle. - The hermetic solution (version "H") has a compound at the rear of the receptacle as shown on the picture. - Helium leakage is less than 1.10 -6 cm 3 per second [0.1 micron cubic ft per hour] at one bar [15 psi] pressure differential.

Main features

Data Transmission • 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz net- works • Cat 6 per EIA/TIA 568 and ClassE per ISO 11801 Applications • Outdoor equipment • Airplanes equipment • Tactical radios • Shelters • Rugged computers • Data acquisition and transmission in harsh environments

Main characteristics • Same as the RJF TV series. • A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. • Outside dimensions are the same as the standard RJF TV series. • Vibrations: the compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: this specification exceeds MIL-C-26500 requirements.

IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory: use the codes A, B, C or D in the part number: see below.

Main Key

Part number code: receptacles

RJF TV6

2H

A

PEM

1

G

Shell type 2H: square flange receptacle 7H: jam nut receptacle Coding

A, B, C, or D Backshells

PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back terminations 1: female RJ45 Shells material & Finish (inserts are metallized) N: aluminium shell - nickel plating G: aluminium shell - olive drab cadmium plating BZ: marine bronze shell

ZC: aluminium shell: green zinc cobalt plating ZN: aluminium shell - black zinc nickel plating

Example:sealed jam nut receptacle, coding A, female RJ45 back termination, olive drab cadmium plating: RJF TV6 7H A 1 G

: RoHS compliant

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

28

Amphenol Socapex │ Rugged Digital Networks Solutions (RJ Field Cat6)

RJF TV

Plug with 360° EMI backshells COMPLIANT

- RJFTV series plugs with EMI backshells provide a solution with 360° shielding: same protection than the one proposed by standard MIL-DTL-38999 series III connectors. - With those solutions we recommend using our reinforced and double shielded Cat5E, Cat6, and Cat6A cable.

Plug

Straight backshell

Right angle backshell

Plating

P/N

Nickel

KIT38081NI

Part number

Plating

P/N

Olive drab cadmium

KIT38081

Part number

Nickel

KIT40792NI

Black zinc nickel

KIT38081ZN

Olive drab cadmium

KIT40792

KIT38081ZC

Green zinc cobalt

: RoHS compliant

Kit38081 / Kit40792(standard RJ45 not included) include:

Plug body

Inserts

Backshell body

Band

Heat shrink sleeve

NOTA: Kit38081 / Kit40792 include (standard RJ45 not included) With these plugs, the standard RJ45 plug is not provided. Customer will have to crimp a standard RJ45 on the cable by himself.

- Remark: we advise using our double shielded, reinforced Cat6 cables (see page 27) with these RJFTV series EMI connectors. - If customer wants to use his own cable, please check with us regarding compatibility with our backshells: contact@rjfield.com. - We also provide assembled cordsets (see example below) . - For this type of solution please provide the configuration needed: length, description of second end…

Example of assembled cordset:

GROUNDING FINGERS

(BAND-IT)

Amphenol SOCAPEX

Cat5e version: see Field series catalogue DOC-000075-ANG or visit www.amphenol-socapex.com Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

29

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