Engineering Chain General Catalog

GENERAL PRODUCT CATALOG ENGINEERING CHAIN

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LEADING THE MOVEMENT

Powering Your Every Need Tsubaki’s wide range of power transmission and motion control products are here for your various operational needs. From the simplest to the most complicated applications, we have the right product for you. Quality is guaranteed. Expect to get maximum performance from any of our products.

Roller Chains Challenging applications require the most innovative problem solvers. From carbon to alloy steel, to corrosion resistance, lube-free and harsh environment duty, Tsubaki has the problem solver for all of your challenging roller chain applications.

Sprockets It has to be precise and strong. Extensive design, engineering,

and manufacturing capability allows us to produce a wide variety of Made- To-Order (MTO) sprocket products for a

multitude of applications. From one-off custom to high volume OEM sprocket requirements, Tsubaki has you covered.

Power Transmission Components and Backstops Quality designs and features are key when it comes to clutches and backstops. From preventing reverse rotations to overheating, Tsubaki clutches and backstops are designed to outperform the competition. With a variety of innovative power transmission solutions from overload protection to keyless shaft mounting devices to custom zip chain lifters, Tsubaki has your solution.

Cable & Hose Carriers It is not a one-size-fits all solution.

Not all applications can be solved by one type of carrier. Tsubaki KabelSchlepp’s cable & hose carriers come in nylon, steel and hybrid materials. Whether you have an extremely heavy cable package or an ultra long travel length, we have the perfect carrier for you.

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Table of Contents

Introduction to Tsubaki Engineering Class Chain Dedicated USA Manufacturing .......................................... 5 Market Leading Innovations for Enhanced Reliability and Performance ............................................... 7 Custom Engineered Solutions for Demanding Applications ..................................................... 8 Engineering Field Services and Support ........................ 10 Engineering Class Chain Basics Chain & Sprocket Lifecycle Support ................................ 11 Engineering Chain Basics ................................................... 13 Standard Roller Types ......................................................... 16 Common Attachment Types . ............................................. 17 Attachment Spacing Nomenclature ................................. 18 How to Order a Chain .......................................................... 19 Portfolio of Standard Chains Drive Chains ........................................................................... 21 Roller Conveyor Chains ....................................................... 32 Delrin Series Chains ............................................................. 121 Incline Scraper Chains . ....................................................... 125 Dual Strand Elevator Chains .............................................. 133 Steel Bushed Chains ............................................................ 142 Feeder Chains . ...................................................................... 169 Forged Mining Chains . ........................................................ 181 In-Floor Double Flex Chains ............................................... 186 Bar and Pin Chains ............................................................... 191 Drop Forged Rivetless Chains ........................................... 192 Welded Steel Chains ............................................................ 194 Mill Chains .......................................................................... 195 Drag Chains ....................................................................... 234 HDHF Drag Chains ........................................................... 243 Value Added Assemblies Apron Conveyor Assemblies .............................................. 244 Buckets and Bucket Assemblies . ..................................... 246 Drag Chain Assemblies ....................................................... 248 Ancillary Products Sprockets / Traction Rims .................................................. 252 Backstops ............................................................................... 258 One Touch Doors .................................................................. 260 Chain Assembly Tools ......................................................... 263 Index ............................................................................................ 264

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100+ YEARS. 70+ LOCATIONS. 1 MISSION.

For more than 100 years, Tsubaki has developed and manufactured the highest quality products for power transmission, material handling and motion control. An intense focus on innovation and an unwavering commitment to quality has helped us consistently meet the evolving needs of our customers since 1917. Today, we have more than 26 manufacturing sites globally and our products are sold in more than 70 countries. Our international presence affords us access to the brightest minds in engineering, many of whom have contributed to the development of our industry leading products and services.

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Dedicated Manufacturing US Tsubaki’s Engineering Chain Division is located on the southern shores of Lake Erie in the historic town of Sandusky, Ohio. The dedicated manufacturing facility has been producing premium Engineering Class Chain since 1917 and possess full in-house, market leading engineering and production capabilities. From first cut to final inspection, Tsubaki proudly controls the entire manufacturing process.

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Market Leading Innovation Innovation Excellence is synonymous with the Tsubaki brand. Each and every day Tsubaki strives to develop unique, effective solutions for our customers most demanding applications. This unwavering dedication to innovation continuously redefines what is possible, allowing our customers to maximize their productivity and overall operational reliability.

“Prior to implementing Tsubaki’s patented sealed- joint solution, we were replacing the chain in our large boiler-feed drag conveyors annually. The chains from Tsubaki have now completed their 4th season and are still going strong. To date, we estimate an approximate savings of $350,000. Tsubaki’s progressive thinking and thorough understanding of material handling and power transmission systems have benefited our operations significantly ”

– Brett N. Mill Operations Manager, Food Production

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Industry Leading Innovations for Enhanced Reliability and Performance

TitanXL ™ Enhanced Wear Technology

Patented SJ3 ™ Sealed Joint Technology

Tsubaki’s patented SJ3™ design incorporates an exclusive combination of three distinct seals to effectively mitigate the penetration of aggressive fine particulate into a chain’s critical bearing areas. A patented stainless steel internal seal holds tight onto the pin and rotates within a specially machined groove inside the bushing, creating a structural labyrinth to effectively inhibit the infiltration of abrasive debris. This technology is ideal for applications experiencing kinking, packed joints or aggressive dry cavitation. For less severe or more economical applications, a dual seal configuration is also available.

Tsubaki’s TitanXL™ extended wear technology leverages a proprietary pin coating to effectively delay the onset of aggressive dry wear in extreme, heavy-duty Engineering Class applications. This upgraded technology is available as an option on most Tsubaki Engineering Class chain designs and is ideal for harsh drive, conveying and elevating applications.

2.5

™

l ~ .. w c C QI l:! QI 0..

TITAN

2.0

-- XL

1.5

"' C 0

SJ3 ™ Sealed Technology SJ2 ™ Sealed Technology

1.0

1. Extended Bushing Barrier Seal 2. Polymeric Gasket Seal 3. Patented Stainless Steel Labyrinth Seal

0.5

0.0

Cycles

Standard Tsubaki Chain - - Tsubak iman XL Chain

1. Extended Bushing Barrier Seal 2. Polymeric Gasket Seal

Patented Bearing Rollers

Smart Tooth ® Sprockets

Tsubaki’s Smart Tooth ® sprockets with patented Wear Indicator Technology offer the ability to easily and proactively identify and schedule maintenance before a critical component failure. This innovative design not only allows for proactive sprocket wear

Tsubaki’s patented Bearing Roller design leverages a unique cylindrical roller bearing directly incorporated into a chain’s rollers. This innovative labyrinth configuration significantly reduces frictional forces and the need for continuous lubrication. Chains utilizing the Tsubaki Bearing Roller can often be downsized without sacrificing performance or longevity. Chains subject to the “slip stick” dynamic are ideal candidates for the patented Tsubaki Bearing Roller.

identification, it also mitigates the risk of worn sprockets permanently damaging the mating chain. This patented technology is available on most Engineering Class Sprockets.

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Engineered Solutions for Demanding Applications -

Amusement Park

Automotive Assembly

Bi-Planer / Sortation

Dam / Tainter Gates

Drag Chain Assemblies

Crawler Pad

Feeder Breakers / Flights

Flat Top / Gull Wing

Hydrostatic Cooker

Silo—Cutter

Stacker / Reclaimer

Sugar Processing

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Endless Custom Possibilities

Bottle Washing / Sanitizing Bucket Elevator / Buckets Citrus / Produce

Draw Bench

Dryers / Dehydrators

Escalator / Walkway

Looper

Oven / High Temp

Pan Conveyors / Aprons

Unloaders— Ship/Barge/Rail

Top Roller

Water Screen / Filtration

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Engineering Field Service & Support

Tsubaki’s commitment to the customer goes well beyond the product itself. Leveraging a direct technical field presence, Tsubaki proactively ensures our customers the most reliable and predictable service lifecycles in the industry. A properly specified, installed and maintained chain should never break, but wear predictably, allowing for maximum productivity and ultimate reliability.

“Tsubaki’s field service team provided critical installation guidance for my staff, assuring accurate setup and proper alignment from the very beginning – simple in approach, but substantial in value.”

– Chris G. Maintenance Manager, Cement Production

Chain & Sprocket Lifecycle Support

Improve your Operational Reliability and Productivity with Tsubaki ProService ® Our Industry Leading Chain and Sprocket Lifecycle Field Service Package.

BENEFITS • Improved operational reliability. • Lower cost of ownership.

Let our industry-leading team build the ideal chain for your project. We will optimize the chain’s performance as your needs change, and proactively assist with its performance throughout its lifecycle.

• Reliable and predictable performance. • Employee development and training. • Proactive partnership with the world’s premier chain manufacturer.

Chain, Sprocket & System Optimization

Onsite Chain & Sprocket Installation Support

Chain & Sprocket Performance Tracking

Chain Mechanics, Design & Maintenance Training

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Chain & Sprocket Wear Analysis

Chain & Sprocket Field Inspections

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Proactive services that help you capture the maximum value out of your Tsubaki ® Chain and Sprocket system.

Chain Mechanics, Design & Maintenance Training

Chain, Sprocket & System Optimization

On-site Chain & Sprocket Installation Support

Proper installation and assembly are critical to chain and sprocket longevity and reliability. Our field service engineers will be on-site to answer any questions you or your installation team might have.

We can find ways to extend the life of your system and achieve optimal throughput and reliability—reducing the total cost of ownership of your material handling and power transmission systems.

Tsubaki’s technical training sessions are designed to help educate your employees on basic chain mechanics, practical chain maintenance and installation guidelines. Training sessions can be customized to your needs.

We will analyze:

Commonly discussed issues include:

Training sessions can include:

• • •

•

System throughput requirements Existing design performance

Proper handling of chain and sprockets

Basic procedures, such as installation and alignment Interaction, dynamics and wear

• • •

• •

Chain assembly

Historical performance of components

Alignment and tensioning Lubrication considerations

Design and application

•

Loading and cycle calculations

Chain & Sprocket Field Inspections

Chain & Sprocket Performance Tracking

Chain & Sprocket Wear Analysis

Tsubaki Advantage, our proprietary chain performance tracking and management system, is a diagnostic resource that actively maintains and organizes the details necessary to make well informed decisions.

Not all wear is observable through field inspection. At our production and engineering facility in Ohio, our engineers disassemble and thoroughly analyze the wear of each chain component using state-of-the-art equipment.

Proactive assessment is the best way to minimize downtime and ensure ongoing reliability. Our technical experts use field measurements and visual observations to monitor each chain and sprocket installation.

Tsubaki Advantage includes:

Reports typically include:

•

• • •

Current chain elongation measurements Normal and abnormal wear observations Sprocket and/or traction wheel conditions

Assembly and component level observations

Dynamic chain performance tracking

Chain life estimator Real-time cost savings calculator

•

Sprocket and/or traction wheel wear levels

•

Potential upgrade / enhancement considerations

•

Automatic service and inspection notifications

•

Basic lubrication observations

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Engineering Chain Basics

Engineering Chain Basics THE BASICS OF ENGINEERING CLASS CHAIN STRUCTURE: THE THREE FUNDAMENTAL CHAIN DIMENSIONS The Three Fundamental Chain Dimensions are PITCH, ROLLER DIAMETER and INSIDE LINK WIDTH . When these dimensions are the same, the chain and the sprockets are compatible. (1 pitch = 1 link).

PIN The most important role of the pin is connecting the inside link to the outside link. The pin transmits chain tension along the direction of chain travel while also receiving vertical reaction forces from the conveyed items. The outside diameter of the pin is subject to wear from sliding against the bushing inside diameter as the chain articulates. The pin is an essential strength bearing component and requires high wear resistance. BUSHING The bushing is a strength bearing component that receives tension forces during sprocket engagement, but the main role of the bushing is to act as a bearing component. The outside diameter of the bushing is subject to wear from sliding against the inside diameter of the roller during roller rotation. The inside diameter of the bushing is subject to wear from sliding against the outside diameter of the pin as the chain articulates. Wear in the areas of the bushing inside diameter and pin’s outside diameter is expressed as chain elongation. ROLLER The roller forms a slip fit with the bushing. Roller rotation reduces sprocket tooth wear when engaging with the sprocket, while alleviating the shock and wear from the teeth. Roller rotation also lowers chain pull resistance by reducing the sliding friction of a chain. SIDEBAR The sidebar receives the tensile load along the chain’s direction of travel and receives vertical reactive forces while supporting the conveyed item.

ATTACHMENT SIDEBAR Sidebars sometimes have attachments integral to their design. A wide variety of sidebar attachments are available for the attachment of slats, aprons, fixtures and other customer equipment. T-HEAD COTTER After the outer plate is press-fitted to the pin, a T-head cotter pin is inserted and bent to assure that the pin remains fully engaged with the sidebar. PRESS FIT Engineering Class chains are normally built with press fit construction. This means that the pins and sidebars are put together with a tight forced fit. This assures that the pins and bushing rotate about fixed points and the press fits increase fatigue life of the chain. SLIP FIT Some chains are built with slip fit construction. This means that the pins and sidebars are put together with a loose fit. This is occasionally requested when a chain’s assembly needs to be made easier for a user.

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Typical Engineering Class Chain Construction

Inside Width

Bushing

✓

Roller

Attachment Sidebar

Roller Diameter

Pitch

Sidebar Height

T-Head Cotters

Sidebar Thickness

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Standard Engineering Chain Roller Types

Tsubaki Conveyor Chains utilize several basic roller types.

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1. R Rollers

2. F Rollers

The R Roller is Tsubaki’s most basic and versatile option. It is defined by the outer diameter of the roller being larger than the height of the sideplates. This allows for larger allowable loads and reduces frictional resistance.

The F Roller is defined by a large flange on the edge of the roller that functions as a guide. These rollers are ideal for situations in which side oscillation must be controlled. F Rollers are often utilized in more demanding/rougher applications and/or in slat conveyors.

---

.375

4. Bearing Rollers

3. S and M Rollers

Tsubaki’s patented bearing roller design incorporates unique cylindrical bearings within the roller itself. This design is extremely useful in applications that are subject to the stick-slip phenomenon. R, F and S Roller designs available. Contact Tsubaki Engineering for more details.

S and M Rollers are smaller (S) or equal (M) in diameter than the height of the sideplates.

S Rollers: Roller diameter is smaller than the height of sideplates. M Rollers: Roller diameter is equal to the height of the sideplates.

1.500

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Common Chain Attachment Styles

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A11

A22 / A42

Ducking Dog

D-Extended Pin

G19

High Sidebar

Outboard Roller

Thru Rod

Top Plate

Top Roller

Wear Bar

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Attachment Spacing Nomenclature Examples

Attachment on Every Pitch (1L)

1 ---•----r----•-------•--~--•-----•-----•-- 2 3 4 5 6

Pitch

Even Attachment Spacing on Block Link Pitch (2L)

1 I I I I I I -+----•- ---,---•---+----•------•------.----•------.----•---i 2 3 4 5 6

Pitch

Even Attachment Spacing on Pin Link Pitch (2L)

I I

: I I

I I I

I I

1 I - :- - • ~-:--e --:--e --:--e --:--e --:--e --: I I I I I I I 2 3 4 5 6

Pitch

Odd Attachment Spacing on Block Link and Pin Link Pitches (3L)

1 I I I I I I ---•--r---•--r---•--r---•--r---•----•--: 2 3 4 5 6

Pitch

Odd Attachment Spacing on Pin Link Pitch, Utilizing Offsets (3L)

1 I I I I -1-----------.---•----•----t---•-------•---.---•--! TTsuBAKI 2 3 4 5 6

Pitch

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How to Order a Chain

OPTION 1 Using our part number and the quantity of chain needed, call us at 1-800-323-7790 for a quotation. If you don’t have a Tsubaki part number yet, see Option 2.

OPTION 2 This catalog details our most common chain designs and part numbers; however, it is by no means all-encompassing. A significant number of engineering class chain designs already exist or are newly created as custom Made-to-Order products. Given this, it is important to define or obtain the characteristics listed below prior to contacting us for a quotation. By doing so we will be able to accurately and efficiently identify the chain required and quickly provide a quotation. Once the details below are gathered or partially identified as best possible, please call 1-800-323-7790 to speak with a Tsubaki Engineering Chain Specialist. OPTION 3 Not sure which size chain is required for your application? Call 1-800-323-7790 to speak with a Tsubaki Engineering Chain Specialist to discuss the details of your application. They will select an existing chain or design a custom chain tailored to your application.

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•

' /

CHAIN PITCH

INSIDE WIDTH OR ROLLER/BUSHING LINK - A

ROLLER OR BUSHING DIAMETER - B

PIN DIAMETER - C

B Ø

SIDEBAR HEIGHT - D

SIDEBAR THICKNESS - E

ATTACHMENT TYPE/STYLE

PITCH

ATTACHMENT SPACING

QUANTITY OF CHAIN REQUIRED

COTTERED OR RIVETED CONSTRUCTION

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Portfolio of Standard Engineering Chains

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Drive Chains

Tsubaki is proud to offer a market leading portfolio of Engineering Class Drive Chains. This unique and encompassing collection of premium designs has been continuously improved and perfected over the last century. Manufactured in Sandusky, Ohio since 1917, this cornerstone product is widely recognized around the world for its superior quality and workmanship. When it comes to efficient power transfer, Tsubaki Drive Chain is second to none.

PINS

• Premium alloy steel. • Heat treated for superior strength and toughness.

s Core – Through hardened for superior impact resistance. s Surface – Induction hardened for extended wear resistance. • Precision manufactured to maintain high interference fit with sidebars. s Prevents pin rotation and subsequent sidebar wear.

BUSHINGS

• Premium alloy steel. • Heat treated for superior strength.

s Surface – Case hardened for ultimate/extended wear resistance. • Precision manufactured to maintain smooth bearing surfaces and high interference fit with sidebars. s Favorable residual stresses resist fatigue and allow for extended life. • Premium alloy steel. • Heat treated for superior strength, toughness and fatigue resistance. • Proprietary manufacturing processes ensure consistent hole quality and precise pitch control. SIDEBARS

TYPICAL APPLICATIONS

• Mechanical Drives • Drum Drives • Draw Bench • Crawler Crane Drives

ROLLERS

• Premium alloy steel. • Through hardened for superior strength, toughness and the ability to withstand high shock loads.

COMMON INDUSTRIES

FORESTRY, PULP, PAPER

ASPHALT MINING CEMENT

INDUSTRIAL MINERALS

OIL & GAS

GENERAL MANUFACTURING

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How To Select a Drive Chain

When the Working Load has been determined, select a chain which has a rated working load equal to or greater than the working load value. CALCULATE SHAFT CENTERS Use the following formula to determine the approximate shaft centers in pitches after chain pitch has been determined. Consult Tsubaki Engineering for fixed center drives. The proper chain can be selected from the working load values given in the chain listings. The working load required can be determined from the following: WORKING LOAD (HP x SF) x (396,000 x (E) x (V) (CP) x (T) x (RPM) WHERE HP = Actual horsepower required. (Use motor HP if actual is not known.) SF = Select Service Factor based on Application in Table 2 page 23 and Type of Input Power in Table 1, page 22. CP = Chain Pitch (inches) ( Use sprocket HP ratings on pages 26-29 as a guide.) T = Number of teeth in smaller sprocket. (12T are suggested.) RPM = Speed of smaller sprocket. E = Speed factor (from Speed Correction Factors, Table 3, page 24. (A 12T sprocket is suggested.) V = Service factor ( Obtain from Service Factors Table 4 on page 24.)

WHERE C = Shaft center distance in pitches. L = Length of chain in pitches. N = Number of teeth in larger sprocket. n = Number of teeth in smaller sprocket. π = 3.1416 K = See Table 5, page 25. S = N + n A chain cannot contain a fractional part of a pitch. If the chain length obtained contains a fractional part of a pitch, use the next higher whole number. CALCULATE CHAIN LENGTH To order the proper length of chain, use the following calculation: Chain Length in Pitches = __ + 2C + __ • Add number of teeth in small sprocket and number of teeth in large sprocket to obtain S. • Subtract number of teeth in small sprocket from number of teeth in large sprocket to obtain value D. Find D in Table 5, and note corresponding value K. • Divide center distance in inches by pitches of chain, obtaining C. • Use the values to solve the formula above. S 2 K C

Type of Input Power TABLE 1 - APPLICATION CLASSIFICATIONS

Internal Combustion Engine with Mechanical Drive

Internal Combustion Engine with Hydraulic Drive

Electric Motor Turbine

Type of Drive Load

Uniform

1.0

1.2

Moderate Shock

1.2

1.3

) 2 (N - n) 2 (L-~ -8 ~ 4

Heavy Shock

1.4

1.5

1.7

N+n+

L- ··2

C= -

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TABLE 2 - APPLICATION CLASSIFICATIONS

Application

Load Class 1 Application

Load Class 1

Application

Load Class 1 Application

Load Class 1

Tipple Hoist Drive .................. M Transfer Conveyors ................ M Transfer Rolls ......................... M Tray Drive ............................... M Trimmer Feed ......................... M Waste Conveyor ..................... M Machine Tools Bending Roll .......................... M Punch Press - Gear Driven .......................... H Notching Press - Belt Driven ............................H Plate Planers ........................... H Tapping Machine .................... H Other Machine Tools - Main Drives ......................... M Other Machine Tools - Auxiliary Drives .................... U Metal Mills Draw Bench Carriage and Main Drive .................... M Pinch, Dryer and Scrubber Rolls, Reversing ................... H Slitters .................................... M Table Conveyors - Non-Reversing Group Drives ..................... M Table Conveyors - Non-Reversing Individual Drives ................. H Table Conveyors - Reversing .................................H Wire Drawing and Flattening Machine ............ M Wire Winding Machine ........... M Mills, Rotary Type Ball.......................................... M Cement Kilns ......................... M Dryers and Coolers ................M Kilns ....................................... M Pebble .................................... M Rod, Plane, Wedge Bar ......... M Tumbling Barrels ..................... H Mixers Concrete Mixers - Cont. ........ M Concrete Mixers - Intermit .... M Constant Density .................... U Variable Density ..................... M Oil Industry Chillers ................................... M Oil Well Pumping .................... H Paraffin Filter Press ............... M Rotary Kilns ........................... M Paper Mills Agitators (Mixers) ................... M Barker - Auxiliaries/Hydraulic . M Barker - Mechanical .............. M Barking Drum .......................... H Beater and Pulper .................. M Bleacher .................................. U Calendars ............................... M Calendars - Super .................. H Converting Machine, Except Cutters, Platers ..... M Conveyors ............................... U Couch .................................... M Cutters - Platers ..................... H Cylinders ................................ M Dryers .................................... M Felt Stretcher ......................... M Felt Whipper ........................... H Jordans ................................... H Log Haul .................................. H Presses ................................... U Pulp Machine Reel ................. M Stock Chests ......................... M

Suction Roll ............................. U Washers and Thickeners ........M Winders ................................... U Printing Presses ..................... U Pullers Barge Haul .............................. H Pumps Centrifugal............................... U Proportioning ......................... M Reciprocating - Single Acting, Three or more Cylinders ..... M Reciprocating - Double Acting, Two or more Cylinders......... M Reciprocating - Single Acting, One or Two Cylinders ......... M Reciprocating - Double Acting, Single Cylinder .................... M Reciprocating - Rotary - Gear Type .............. U Rotary - Lobe, Vane ............. U Rubber and Plastics Industries Crackers .................................. H Laboratory Equipment ........... M Mixing Mills ............................. H Refiners .................................. M Rubber Calendars ................. M Rubber Mill (Two on Line)........M Rubber Mill (Three on Line).....M Sheeter ................................... M Tire Building Machines .......... M Tire and Tube Press Openers..M Tubers and Strainers ............. M Warming Mills ........................ M Sand Muller ............................. M Sewage Disposal Equipment Bar Screens ............................ U Chemical Feeders ................... U Collectors ................................ U Dewatering Screws ................ M Scum Breakers ...................... M Slow or Rapid Mixers ............ M Thickeners ............................. M Vacuum Filters ........................M Screens Air Washing ............................. U Rotary - Stone or Gravel ........ M Traveling Water Intake .............U Slab Pushers ........................... M Steering Gear .......................... H Stokers ...................................... U Sugar Industry Cane Knives ........................... M Crushers ................................ M Mills ......................................... H Textile Industry Batchers ................................. M Calendars ................................M Cards ..................................... M Dry Cans ................................ M Dryers .................................... M Dyeing Machinery .................. M Knitting Machines .................. M Looms .................................... M Mangles ................................. M Nappers ................................. M Pads ....................................... M Range Drives ......................... M Slashers ................................. M Soapers .................................. M Spinners ................................. M Tenter Frames ........................ M Washers ................................. M Winders .................................. M Windless .................................. M 1 U = Uniform Load; M = Moderate shock H = Heavy shock

Elevators Bucket - Uniform Load ........... U Bucket - Heavy Load ............. M Bucket - Cont. Centrifugal Discharge ............................. U Escalators ............................... U Freight .................................... M Gravity Discharge ................... U Man Lifts ................................. H Passenger ............................... H Fans Centrifugal .............................. U Cooling Towers - Induced Draft ....................... U Cooling Towers - Forced Draft ......................... U Induced Draft ......................... M Large (Mine, etc.) ................... M Large (Industrial) .................... M Light (Small Diameter) ............ U Feeders Apron ..................................... M Belt ......................................... M Disc ......................................... U Reciprocating ......................... H Screw ..................................... M Food Industry Beet Slicer ............................. M Cereal Cooker ......................... U Dough Mixer .......................... M Meat Grinders ........................ M Generators (Not Welding) ..... U Hammer Mills ........................... H Hoists Heavy Duty ............................. H Medium Duty ......................... M Skip Hoist .............................. M Laundry Washers Reversing ............................... M Laundry Tumblers .................. M Line Shafts Driving Processing Equipment ........................... M Light ........................................ U Other Line Shafts .................... U Lumber Industry Barkers - Hydraulic, Mechanical ......................... M Burner Conveyor .................... M Chain Saw and Drag Saw ........H Chain Transfer ......................... H Craneway Transfer .................. H De-barking Drum .................... H Edger Feed ............................ M Gang Feed ............................. M Green Chain ........................... M Live Rolls ................................. H Log Deck ................................. H Log Haul - Incline .................... H Log Haul - Well Type ............... H Log Turning Device ................. H Main Log Conveyor ................. H Off Bearing Rolls ................... M Planer Feed Chains ............... M Planer Floor Chains ............... M Planer Tilting Hoist ................ M Re-saw Merry-go-round Conveyor ............................. M Roll Cases.................................H Slab Conveyor ........................ H Small Waste Conveyor - Belt ....................................... U Small Waste Conveyor - Chain ................................... M Sorting Table .......................... M Tipple Hoist Conveyor ........... M

Agitators Pure Liquids ............................ U Liquids and Solids ................. M Liquid - Variable Density........ M Blowers Centrifugal .............................. U Lobe ....................................... M Vane ........................................ U Brewing and Distilling Bottling Machinery.................. U Brew Kettles - Cont. Duty........U Cookers - Cont. Duty ..............U Mash Tubs - Cont. Duty ......... U Scale Hopper, Freq. Starts......M Can Filling Machines ............. U Cane Knives ............................ M Car Dumpers ........................... H Car Pullers .............................. M Clarifiers ................................... U Classifiers ............................... M Clay Working Machinery Brick Press .............................. H Briquette Machine .................. H Clay Working Machinery ....... M Pub Mill .................................. M Compressors Centrifugal .............................. U Lobe ....................................... M Reciprocating, Multi-Cyl......... M Reciprocating, Single-Cyl....... H Conveyors - Uniformly Loaded or Fed Apron ...................................... U Assembly ................................ U Belt .......................................... U Bucket ..................................... U Chain ....................................... U Flight ....................................... U Oven ........................................ U Screw ...................................... U Conveyors - Heavy Duty Not Uniformly Fed Apron ..................................... M Assembly ............................... M Belt ......................................... M Bucket .................................... M Chain ...................................... M Flight ...................................... M Live Roll ................................. M Oven ....................................... M Reciprocating ......................... H Screw ..................................... M Shaker ..................................... H Cranes Main Hoists ............................. U Bridge Travel .......................... M Trolley Travel .......................... M Crusher Ore .......................................... H Stone ....................................... H Sugar ...................................... M Dredges Cable Reels ............................ M Conveyors Cutter Head Drives ................. H Jig Drives ................................ H Maneuvering Winches ........... M Pumps .................................... M Screen Drive ........................... H Stackers ................................. M Utility Winches ....................... M Dry Dock Cranes Main Hoist, Auxillary Hoist, .... Boom (Luffing) ..................... U Rotating (Swing or Slew) ....... M Tracking (Drive Wheels) .......... H

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TTsuBAKI

TABLE 3 - SPEED CORRECTION FACTORS (E)

Conveyor Speed (ft./min.)

10 25 50

75 100 125 150 175 200 225 250 275 300 400 500

Teeth

6 7 8 9

10.60 3.42 2.29 1.88 1.61 1.46 1.37 1.24

.92 .86 .81 .79 .78 .76 .74 .74 .73 .72 .72 .71

16.70 3.95 2.48 2.00 1.68 1.52 1.42 1.28

1.09 .97 .91 .87 .84 .82 .79 .77 .76 .75 .75 .74

1.37 1.13 1.04

1.68 1.27 1.16 1.07 1.02

2.00 1.44 1.26 1.17 1.09 1.03

2.40 1.61 1.37 1.26 1.16 1.09 1.05

2.91 1.81 1.49 1.36 1.24 1.15 1.10 1.02

3.57 2.04 1.63 1.45 1.31 1.22 1.16 1.07 1.01

4.41 2.29 1.76 1.55 1.37 1.28 1.21 1.11 1.05 1.01

5.65 2.60 1.93 1.65 1.45 1.34 1.26 1.15 1.08 1.04 1.01 .96

7.35 2.96 2.10 1.76 1.53 1.40 1.32 1.19 1.12 1.08 1.04 .98

8.62 3.62 2.56 2.03 1.78 1.63 1.47 1.34 1.27 1.22 1.15

6.21 2.94 2.41 2.05 1.84 1.61 1.48 1.40 1.34 1.26

.98 .94 .90 .86 .83 .81 .80 .79 .77

10 11 12 14 16 18 20 24

.97 .93 .89 .86 .83 .83 .80

.99 .94 .89 .88 .86 .82

.98 .94 .91 .89 .85

1.16 1.11 1.07 1.01

1.19 1.14 1.10 1.04

.97 .94 .92 .88

.98 .95 .90

.98 .94

TABLE 4 - SERVICE FACTORS (V) (See example below table)

Frequency of Shock

Character of Conveyor Loading

Conditions of Operation

Daily Operating Period

Relatively clean and moderate room temperature (1)

Infrequent (1)

Uniform or Steady (1)

8-10 hours (1) 1

Moderately dusty (1.2)

Moderate Shock (1.2) 1

Frequent (1.2) 1

Heavy Shock (1.5)

Unprotected from weather, dirty corrosive conditions or unusual temperatures within permissable operating range (1.4) 1

24 Hours (1.2)

1 Example V = 1.2 x 1.2 x 1.4 x 1.0 = 2.02

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C Center Distance

TABLE 5 - K VALUES 1

1 2 3 4 5 6 7 8 9

.03 .10 .23 .41 .63 .91

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

25.94 27.58 29.28 31.03 32.83 34.68 36.58 38.53 40.53 42.58 44.68 46.84 49.04 51.29 53.60 55.95 58.36 60.82 63.33 65.88 68.49 71.15 73.86 76.62 79.44 82.30 85.21 88.17 91.19 94.25 97.37

63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93

100.54 103.75 107.02 110.34 113.71 117.13 120.60 124.12 127.69 131.31 134.99 138.71 142.48 146.31 150.18 154.11 158.09 162.11 166.19 170.32 174.50 178.73 183.01 187.34 191.73 196.16 200.64 205.18 209.76 214.40 219.08

94 95 96 97 98 99

223.82 228.61 233.44 238.33 243.27 248.26 253.30 258.39 263.54 268.73 273.97 279.27 284.67 290.01 295.45 300.95 306.50 312.09 317.74 323.44 329.19 334.99 340.84 346.75 352.70 358.70 364.76 370.86 377.02 383.22 389.48

125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155

395.79 402.14 408.55 415.01 421.52 428.08 434.69 441.36 448.07 454.83 461.64 468.51 475.42 482.39 489.41 496.47 503.59 510.76 517.98 525.25 532.57 539.94 547.36 554.83 562.36 569.93 577.56 585.23 592.96 600.73 608.56

156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185

616.44 624.37 632.35 640.38 648.46 656.59 664.77 673.00 681.28 689.62 698.00 706.44 714.92 723.46 732.05 740.68 749.37 758.11 766.90 775.74 784.63 793.57 802.57 811.61 820.70 829.85 839.04 848.29 857.58 866.93

1.24 1.62 2.05 2.53 3.06 3.65 4.28 4.96 5.70 6.48 7.32 8.21 9.14

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10.13 11.17 12.26 13.40 14.59 15.83 17.12 18.47 19.86 21.30 22.80 24.34

1 Used to calculate chain length.

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64S STRAIGHT SIDEBAR CHAIN TSUBAKI ENGINEERING CLASS DRIVE CHAIN

2.500" PITCH

64S CHAIN - STRAIGHT SIDEBAR CHAIN

Horsepower Capacity RPM

100

77.2 85.8 94.4 200

250

350

450

600

Teeth

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1.1 1.1 1.2 1.3 1.4 1.5 1.5 1.6 1.7 1.8 1.9 1.9 2.0 2.1 2.1 2.2

96.5 107.3 118.0 128.7 139.4 150.2 160.9 171.6 182.3 193.1 203.8 214.5 225.2 236.0 246.7 257.4

1.4 1.5 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3.0 3.1

135.1 150.2 165.2 180.2 195.2 210.2 225.2 240.3 255.3 270.3 285.3 300.3 315.3 330.4 345.4 360.4

2.7 3.0 3.3 3.6 3.9 4.2 4.5 4.8 5.1 5.4 5.7 6.0 6.3 6.6 6.9 7.2

100.1 117.2 135.2 154.1 173.7 194.2 215.3 237.2 259.8 283.1 307.0 331.5 356.7 382.5 405.3 414.4

3.9 4.3 4.7 5.1 5.6 6.0 6.4 6.9 7.3 7.7

65.0 76.1 87.8

7.7 8.6 9.4

11.6 12.9 14.2 15.4 16.7 18.0 19.3 20.6 21.9 23.2 24.5 25.7 27.0 28.3 29.6 30.9

15.4 17.2 18.9 20.6 22.3 24.0 25.7 27.5 29.2 30.9 32.6 34.3 36.0 37.8 39.5 41.2

38.6 42.9 47.2 51.5 55.8 60.1 64.4 68.6 72.9 77.2 81.5 85.8 90.1 94.4 98.7 103.0

103.0 111.5 120.1 128.7 137.3 145.9 154.5 163.0 171.6 180.2 188.8 197.4 205.9

100.1 112.8 126.1 139.9 154.1 168.8 183.9

10.3 11.2 12.0 12.9 13.7 14.6 15.4 16.3 17.2 18.0 18.9 19.7 20.6

8.2 8.6 9.0 9.4 9.9 10.3

- - - - - -

Manual Lubrication

Oil Bath

Oil Stream Lubrication

3011 OFFSET SIDEBAR CHAIN TSUBAKI ENGINEERING CLASS DRIVE CHAIN

3.067" PITCH

3011 CHAIN - OFFSET SIDEBAR CHAIN

Horsepower Capacity RPM

100 63.7 70.8 77.9 85.0 92.0 99.1

150

200

250

300

350

400

Teeth

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

95.6 106.2 116.8 127.4 138.0 148.7 159.3 169.9 180.5 191.1 201.8 212.4 233.0 233.6 244.2 254.9

1.0 1.1 1.2 1.3 1.4 1.4 1.5 1.6 1.7 1.7 1.8 1.9 1.9 2.0 2.1 2.2

127.4 141.6 155.7 169.9 184.1 198.2 212.4 226.5 240.7 245.9 269.0 283.2 297.3 311.5 325.6 339.8

2.4 2.6 2.7 2.9 3.1 3.3 3.5 3.7 3.8 4.0 4.2 4.3 4.5 4.7 4.9 5.1

159.3 177.0 194.7 212.4 230.1 247.8 265.5 283.2 300.9 318.6 336.3 354.0 371.7 389.4 407.1 424.8

4.0 4.3 4.7 5.1 5.5 5.9 6.4 6.8 7.2 7.6 8.1 8.5 8.9 9.3 9.8 10.2

191.1 212.4 231.3 248.6 265.3 281.4 296.9 312.0 326.5 340.5 354.0 367.1 379.6 391.7 403.4 414.6

6.4 7.1 7.8 8.5 9.2 9.9

171.8 198.9 215.5 231.5 247.0 262.1 276.6 290.6 304.1 317.1 329.7 341.9 353.6 364.8 375.7 386.1

12.7 14.2 15.6 17.0 18.4 19.8 21.2 22.7 24.1 25.5 26.9 28.3 29.7 31.1 32.6 34.0

140.6 164.7 190.0 216.5 232.3 246.4 260.0 273.2 285.9

25.5 28.3 31.1 34.0 36.8 39.6 42.5 45.3 48.1 51.0 53.8 56.6 59.5 62.3 65.1 68.0

10.6 11.3 12.0 12.7 13.5 14.2 14.9 15.6 16.3 17.0

106.2 113.3 120.3 127.4 134.5 141.6 148.7 155.7 162.8 169.9

- - - - - - -

Manual Lubrication

Oil Bath

Oil Stream Lubrication

For continuous operation in the highlighted area, some galling of the live bearing surfaces of the chain joints maybe expected even though lubrication is as suggested. The ratings shown on these charts are based on chain which operates over machine cut tooth sprockets.

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3514 OFFSET SIDEBAR CHAIN TSUBAKI ENGINEERING CLASS DRIVE CHAIN

3.500" PITCH

3514 CHAIN - OFFSET SIDEBAR CHAIN

Horsepower Capacity RPM

88.1 97.8 100

125

150

200

250

300

Teeth

9 10 11 12 13 14 15 16 17 18 19 20 21

176.1 195.7 215.2 234.8 254.4 273.9 292.1 307.7 322.8 337.6 351.9 365.8 379.3

1.4 1.5 1.6 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7

178.7 196.1 213.0 229.5 245.6 261.2 276.3 291.1 305.5 319.4 333.0 346.1 358.9

3.3 3.5 3.8 4.1 4.3 4.6 4.8 5.1 5.3 5.5 5.8 6.0 6.2

170.8 187.4 203.6 219.4 234.7 249.6 264.1 278.2

5.5 6.0 6.5 7.0 7.6 8.2 8.8 9.4

8.8 9.8

17.6 19.6 21.5 23.5 25.4 27.4 29.4 31.3 33.3 35.2 37.2 39.1 41.1

30.8 34.2 37.7 41.1 44.5 47.9 51.4 54.8 58.2 61.6 65.1 68.5 71.9

52.8 58.7 64.6 70.4 76.3 82.2 88.1 93.9 99.8

110.1 122.3 134.5 146.8 159.0 171.2 183.4 195.7 207.9 220.1 232.4 244.6 256.8

132.1 146.8 161.4 176.1 190.8 205.5 220.1 234.8 249.5 264.2 278.8 293.5 308.2

10.8 11.7 12.7 13.7 14.7 15.7 16.6 17.6 18.6 19.6 20.5

107.6 117.4 127.2 137.0 146.8 156.5 166.3 176.1 185.9 195.7 205.5

- - - - -

10.0 10.6 11.2 11.7 12.3

105.7 111.5 117.4 123.3

Manual Lubrication

Oil Bath

Oil Stream Lubrication

1245 OFFSET SIDEBAR CHAIN TSUBAKI ENGINEERING CLASS DRIVE CHAIN

4.073" PITCH

1245 CHAIN - OFFSET SIDEBAR CHAIN

Horsepower Capacity RPM

100

125

150

200

Teeth

51.1 56.7 62.4 68.1 73.8 79.4 85.1 90.8 96.5

83.0 92.2

102.1 113.5 124.8 136.2 147.5 158.9 170.2 181.6 192.9 204.3 215.6 227.0 238.3

127.7 141.8 156.0 170.2 184.4 198.6 212.8 227.0 241.1 255.3 269.5 283.7 297.9

9 10 11 12 13 14 15 16 17 18 19 20 21

159.6 177.3 195.0 212.8 230.5 248.2 265.9 280.7 295.3 309.6 323.5 337.1 350.5

2.0 2.2 2.4 2.5 2.7 2.9 3.0 3.2 3.3 3.5 3.6 3.8 3.9

168.2 185.0 201.5 217.6 233.4 248.8 263.9 278.7 293.2 307.3 321.2 334.7 347.9

4.7 5.1 5.5 5.9 6.3 6.6 7.0 7.3 7.7 8.0 8.4 8.7 9.0

166.3 182.9 199.2 215.1 230.7 246.0 261.0 275.6 289.9 303.9 317.6

8.0 8.7 9.4 10.2 11.1 11.9 12.8 13.6 14.5 15.3 16.2 17.0 17.9

12.8 14.2 15.6 17.0 18.4 19.9 21.3 22.7 24.1 25.5 27.0 28.4 29.8

25.5 28.4 31.2 34.0 36.9 39.7 42.6 45.4 48.2 51.1 53.9 56.7 59.6

38.3 42.6 46.8 51.1 55.3 59.6 63.8 68.1 72.3 76.6 80.9 85.1 89.4

101.4 110.6 119.9 129.1 138.3 147.5 156.7 166.0 175.2 184.4 193.6

102.1 107.8 113.5 119.2

- -

Manual Lubrication

Oil Bath

Oil Stream Lubrication

TTsuBAKI

07.2019

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• ,,.

4522 OFFSET SIDEBAR CHAIN TSUBAKI ENGINEERING CLASS DRIVE CHAIN

4.500" PITCH

4522 CHAIN - OFFSET SIDEBAR CHAIN

Horsepower Capacity RPM

100

125

150

Teeth

9 10 11 12 13 14 15 16 17 18 19 20 21

153.8 169.5 184.8 199.8 214.6 229.1 243.4 257.4 271.1 284.6 297.8 310.7 323.5

2.6 2.8 3.0 3.3 3.5 3.7 3.9 4.1 4.2 4.4 4.6 4.8 5.0

156.6 172.5 188.1 203.4 218.4 233.2 247.7 261.9 275.9 289.6 303.1 316.3 329.2

6.0 6.5 7.0 7.5 8.0 8.5 8.9 9.4 9.8

158.8 175.0 190.8 206.3 221.6 236.6 251.3 265.7 279.9 293.8 307.5 320.9 334.0

10.2 11.1 12.0 13.0 14.1 15.2 16.3 17.4 18.5 19.6 20.6 21.7 22.8

16.3 18.1 19.9 21.7 23.5 25.4 27.2 29.0 30.8 32.6 34.4 36.2 38.0

32.6 36.2 39.8 43.5 47.1 50.7 54.3 58.0 61.6 65.2 68.8 72.4 76.1

48.9 54.3 59.8 65.2 70.6 76.1 81.5 86.9 92.4 97.8

57.0 63.4 69.7 76.1 82.4 88.7 95.1

81.5 90.5 99.6 108.7 117.7 126.8 135.8 144.9 153.9 163.0 172.0 181.1 190.1

105.9 117.7 129.5 141.3 153.0 164.8 176.6 188.3 200.1 211.9 223.7 235.4 247.2

130.4 144.9 159.4 173.9 188.3 202.8 217.3 231.8 246.3 260.8 275.3 289.8 304.2

101.4 107.8 114.1 120.4 126.8 133.1

10.2 10.7 11.1 11.5

103.2 108.7 114.1

Manual Lubrication

Oil Bath

Oil Stream Lubrication

5031 OFFSET SIDEBAR CHAIN TSUBAKI ENGINEERING CLASS DRIVE CHAIN

5.000" PITCH

5031 CHAIN - OFFSET SIDEBAR CHAIN

Horsepower Capacity RPM

100

Teeth

125

105.5 117.2 128.9 140.7 152.4 164.1 175.8 187.5 199.3 211.0

133.9 147.6 161.2 174.5 187.7 200.6 213.4 225.9 238.2 250.4

139.3 153.6 167.7 181.6 195.2 208.7 222.0 235.0 247.8 260.5

145.3 160.2 174.9 189.4 203.7 217.7 231.6 245.2 258.6 271.7

151.6 - - - - - - - - -

9 10 11 12 13 14 15 16 17 18

2.0 2.2 2.3 2.5 2.6 2.8 2.9 3.1 3.2 3.4

3.4 3.7 3.9 4.2 4.5 4.7 5.0 5.2 5.5 5.7

7.8 8.5 9.1 9.7

13.3 14.4 15.5 16.9 18.3 19.7 21.1 22.5 23.9 25.3

21.1 23.4 25.8 28.1 30.5 32.8 35.2 37.5 39.9 42.2

42.2 46.9 51.6 56.3 61.0 65.6 70.3 75.0 79.7 84.4

63.3 70.3 77.4 84.4 91.4 98.5

73.8 82.0 90.3 98.5

10.3 10.9 11.5 12.1 12.7 13.3

106.7 114.9 123.1 131.3 139.5 147.7

105.5 112.5 119.6 126.6

Manual Lubrication

Oil Bath

Oil Stream Lubrication

rTsUBAKI

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