ENSURE RELIABILITY AND PREDICTABILITY
®
Improve your Operational Reliability and Productivity with ProService ®
Tsubaki’s commitment to the customer goes well beyond the product itself. Leveraging a direct technical field presence, Tsubaki proactively ensures our customers the most reliable and predictable service lifecycles in the industry. A properly
specified, installed and maintained chain should never break, but wear predictably, allowing for maximum productivity and ultimate reliability. The Tsubaki Difference At Tsubaki, our industry-leading team of engineers and technical field resources is dedicated to providing exceptional service and support. We
will build the ideal chain for your project, optimize it as your needs change, and proactively assist in its performance throughout the entire lifecycle. It’s how we ensure that you get the maximum value out of your chain and sprocket system. That’s the Tsubaki Difference.
BENEFITS OF THE PROINSTALL™ AND PROSERVICE® PACKAGES
• Improved operational reliability • Lower cost of ownership • Reliable and predictable performance • Employee development and training • Proactive partnership with the world’s premier chain manufacturer
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Our Industry Leading Chain and Sprocket Lifecycle Field Service Package
Chain Mechanics, Design & Maintenance Training
Chain, Sprocket & System Optimization
On-site Chain & Sprocket Installation Support
We can find ways to extend the life of your system and achieve optimal throughput and reliability—reducing the total cost of ownership of your material handling and power transmission systems.
Tsubaki’s technical training sessions are designed to help educate your employees on basic chain mechanics, practical chain maintenance and installation guidelines. Training sessions can be customized to your needs.
Proper installation and assembly are critical to chain and sprocket longevity and reliability. Our field service engineers will be on-site to answer any questions you or your installation team might have.
COMMONLY DISCUSSED ISSUES INCLUDE
WE WILL ANALYZE
TRAINING SESSIONS CAN INCLUDE
System throughput requirements Existing design performance
Proper handling of chain and sprockets
Basic procedures, such as installation and alignment Interaction, dynamics and wear
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Chain assembly
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Historical performance of components
Alignment and tensioning Lubrication considerations
Design and application
Loading and cycle calculations
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Chain & Sprocket Field Inspections
Chain & Sprocket Wear Analysis
Chain & Sprocket Performance Tracking
Tsubaki Advantage, our proprietary chain-performance tracking and management system, is a diagnostic resource that actively maintains and organizes the details necessary to make well-informed decisions.
Not all wear is observable through field inspection. At our production and engineering facility in Ohio, our engineers disassemble and thoroughly analyze the wear of each chain component using state-of-the-art equipment.
Proactive assessment is the best way to minimize downtime and ensure ongoing reliability. Our technical experts use field measurements and visual observations to monitor each chain and sprocket installation.
REPORTS TYPICALLY INCLUDE
REPORTS TYPICALLY INCLUDE
TSUBAKI ADVANTAGE INCLUDES
Current chain elongation measurements Normal and abnormal wear observations Sprocket and/or traction wheel conditions
Assembly- and component-level observations
Dynamic chain performance tracking
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Sprocket and/or traction wheel wear levels
Chain life estimator
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Real-time cost savings calculator
Potential upgrade / enhancement considerations
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Automatic service and inspection notifications
Basic lubrication observations
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A Progressive and Dynamic Investment in Operational Reliability ProService® is a unique portfolio of lifecycle consultative services performed directly by Tsubaki’s own engineers. It’s an investment that proactively enhances your operations and establishes the technical basis necessary to achieve maximum value and reliability from your chain and sprocket systems.
A Complete Turnkey Installation Solution ProInstall™ includes professional project management, onsite field supervision and the necessary skilled labor from the first turn of the wrench to production startup. When combined with Tsubaki ProService®, our experienced field engineers work to proactively optimize and assist in dynamically monitoring and adjusting your chain system throughout its entire life cycle, ensuring maximum reliability and uptime to ultimately save you money.
Ensure Reliable Performance from the Start with ProInstall ™
Even slight errors at installation can quickly cause irreversible chain wear and degradation, leading to potentially expensive repairs and unnecessary downtime. Having your installation performed by those that know the chain and sprocket dynamics best establishes the foundation necessary to allow for reliable and predictable performance.
OUR MARKET LEADING INSTALLATION AND ASSEMBLY PACKAGE
Tsubaki ProInstall ™ offers the unique opportunity to partner with a single source for both product and installation services, centralizing ownership and eliminating risk. No other chain manufacturer has the capabilities and direct resources to provide such a complete solution. It’s the Tsubaki Difference.
• Field supervisors are OSHA 30 certified and industrial first aid trained • MSHA Part 46 and Part 48 certified where applicable • Complete in-house engineering department for specialized design work and custom engineered solutions
• Over 300 years of combined experience • Licensed where applicable and fully insured • Full machining, fabrication, erection, pipefitting and assembly capabilities • Thorough pre-/post-installation reviews with client, as well as daily updates throughout installation
Cable & Hose Carrier Division 7100 W. Marcia Road Milwaukee, WI 53224 USA Phone: 414.354.1994
Sprocket Manufacturing 1630 Drew Road Mississauga, ON L5S 1J6 Canada Toll free: 800.263.7088
Conveyor and Construction Chain Division 1010 Edgewater Drive Sandusky, OH 44870 USA Toll free: 800.537.6140
Roller Chain Division 821 Main Street Holyoke, MA 01040 USA Toll free: 800.323.7790
Corporate Headquarters U.S. Tsubaki Power Transmission, LLC
301 E. Marquardt Drive Wheeling, IL 60090 USA Toll free: 800.323.7790 www.ustsubaki.com
Note: In accordance with the policy of U.S. Tsubaki Power Transmission, LLC to consistently improve its products, the specifications in this brochure are subject to change without notice. The logos, brand names or product names in this brochure are trademarks or registered trademarks of Tsubakimoto Chain Co. and its subsidiaries in Japan, the U.S. and other countries.
©2021 U.S. Tsubaki Power Transmission, LLC. All rights reserved. Printed in U.S.A. 09/21 L13039
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