Power-Lock Product Catalog

Tsubaki: The solution for shaft locking devices

SELECTION GUIDE AND PROCEDURE Technical Notes

STEP 4 Pressure System Designs

Dimension X (mm) No. of EL installed

Pressure Sleeve Diameters (mm)

Model Number

Pressure flanges experience a great deal of stress while locking bolts are being tightened. To avoid plastic deformation, use a pressure flange with the appropriate material strength and provide enough leeway in the design to account for some stress. Provided below are example pressure system design and calculations.

1

2

3

4

d1

D1

PL010X013E

2

2

3

3

10.1

12.9

PL011X014E

2

2

3

3

11.1

13.9

PL012X015E

2

2

3

3

12.1

14.9

PL013X016E

2

2

3

3

13.1

15.9

PL014X018E

3

3

4

5

14.1

17.9

PL015X019E

3

3

4

5

15.1

18.9

PL016X020E

3

3

4

5

16.1

19.9

PL017X021E

3

3

4

5

17.1

20.9

PL018X022E

3

3

4

5

18.1

21.9

PL019X024E

3

3

4

5

19.2

23.8

PL020X025E

3

3

4

5

20.2

24.8

PL022X026E

3

3

4

5

22.2

25.8

PL024X028E

3

3

4

5

24.2

27.8

PL025X030E

3

3

4

5

25.2

29.8

PL028X032E

3

3

4

5

28.2

31.8

PL030X035E

3

3

4

5

30.2

34.8

PL032X036E

3

3

4

5

32.2

35.8

5

35.2

39.8

PL035X040E

3

3

4

PL036X042E

3

3

4

5

36.2

41.8

See table on the right for d 1 , D 1 and X dimensions.

PL038X044E

3

3

4

5

38.2

43.8

PL040X045E

3

4

5

6

40.2

44.8

(1) Bolt Pitch Circle Diameter dp B , dp S mm ( When d=φ10〜φ30)

PL042X048E

3

4

5

6

42.2

47.8

PL045X052E

3

4

5

6

45.2

51.8

dp B =D+8+d G dp S =d−8−d G (When d=φ32〜φ150)

PL048X055E

3

4

5

6

48.2

54.8

PL050X057E

3

4

5

6

50.2

56.8

PL055X062E

3

4

5

6

55.2

61.8

dp B =D+10+d G dp S =d−10−d G

PL056X064E

3

4

5

7

56.2

63.8

PL060X068E

3

4

5

7

60.2

67.8

PL063X071E

3

4

5

7

63.2

70.8

However, if you are mounting a pressure flange to the hub, use 1/2 of the maximum number of bolts allowed or less, so that they may fit into the dp B circumference. (2) Thickness of Pressure Flange < F mm < F ≧2×d G (3) Strength of Pressure Flange ( σ 0.2F ) When tightening with the torque required for 8.8 bolts. σ 0.2F ≧ 42,600 psi (1035 steel) When tightening with the torque required for 10.9 bolts. σ 0.2F ≧ 49,700 psi (1045 steel) When tightening with the torque required for 12.9 bolts.

PL065X073E

3

4

5

7

65.2

72.8

PL070X079E

3

5

6

7

70.3

78.7

PL071X080E

3

5

6

7

71.3

79.7

PL075X084E

3

5

6

7

75.3

83.7

PL080X091E

4

5

6

8

80.3

90.7

PL085X096E

4

5

6

8

85.3

95.7

PL090X101E

4

5

6

8

90.3

100.7

95.3

105.7

PL095X106E

4

5

6

8

PL100X114E

4

6

7

9

100.3

113.7

PL110X124E

4

6

7

9

110.3

123.7

PL120X134E

4

6

7

9

120.3

133.7

PL130X148E

5

7

9 11

130.4

147.6

σ 0.2F ≧ 56,900 psi (1055 steel) σ 0.2F : Yield point of pressure flange (4) Functioning Length of the Screw < B mm < B ≧1.5×d G

PL140X158E

5

7

9 11

140.4

157.6

PL150X168E 167.6 NOTE: Dimension X plus 3-mm is the minimum Pressure Sleeve length. 5 7 9 11 140.4

73

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