Sustainable Cement Production

Bulk material handling Our expertise in process automation includes bulk material handling applications such as loading, discharging, conveying and material distribution and includes a range of solutions for the handling of bulk solids and alternative fuels. Vibrating and screening technology Our vibratory equipment masters even the most difficult bulk materials. From large lumps to the finest particles, wet or dry and irrespective of whether ores, scrap, lime dust or hot sinters up to 1,000 °C are used. Our range of products, applications and services comprises the planning, design and construction of complete plant sections including reliable controls and interfacing with higher-level data systems. These products and services are durable with a wide range of possible applications. They are practically indestructible even in the harshest industrial environments. Weighing and feeding technology Continuous weighing and feeding systems from Schenck Process are widely used in many industries, e.g. to feed coal dust efficiently into a rotary kiln during cement production. Our discontinuous scales can calculate the precise addition of alloying agents in electric steelworks or the exact weight of a steel ladle weighing several tonnes in a continuous casting plant. Our wide range of products, applications and services includes the installation of weighfeeders, e.g. upstream of blast furnaces for precise weighing of constituents to specific formulae as well as engineering and turnkey delivery of complete systems designed to convey and feed alternative fuels.

Fulfilling process- critical applications throughout the following industries: Cement Gypsum Sand & Gravel Steel Non-ferrous Metals

Legend:

Process steps covered by the Schenck Process Group

Cement Storage and Dispatch

Weighbridge

Raw meal

Clinker

Gypsum

Additives

PFA

GGBS

Flow gates

or

MULTICOR ® S mass flow feeding unit

MULTISTREAM ® solid flow feeding unit

MULTIDOS ® weighfeeders or apron weighfeeder

MULTICOR ® S mass flow meter

Fly ash

MULTICOR ® S

DISOCONT ® MASTER mill controller

MULTICOR ® S mass flow meter

Additives, e.g. FeSO 4

Cement

PFA or CKD

GGBS

Separator

Cement mill

MechaTron ® gravimetric feeder

MULTICOR ® S mass flow meter

Cooler

MULTICOR ® S blending unit

MoveMaster ® E bucket elevator

MULTIBELT ® BMC belt weigher

Storage silo

Finished product

Finished product

Finished product

MoveMaster ® E chain conveyor

MULTICOR ® S mass flow meter

Alternative (secondary) fuel

Storage silo

Bagging plant

25 kg

LOGiQ ® Loading Manager

MoveMaster® tube belt conveyor

IntraBulk ® MultiDock/EcoDock bulk reception unit

MULTIRAIL ® weighbridge

LOGiQ ® ParcelledGoods Manager

Weighbridge

LOGiQ ® loading and dispatch automation system (hardware & software)

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