Power Supply Catalog

POWER SUPPLIES VERSATILITY, PRECISION, DEPENDABILITY

800-992-0236 www.vektek.com

www.vektek.com

CONTENTS

Boosters, Compact Air/Hydraulic & Boosters With Control Packages Page 2

• Air/hydraulic boosters are an inexpensive way to power one single acting system. Whether this is your first system or you want a compact “ride-along” power supply for a system, these boosters are an efficient choice.

Screw Pumps

Page 4

• Simple, inexpensive power supply for small systems. • Ideally suited to powering work supports when used on manual clamping fixtures.

Compact Air/Hydraulic Pump Page 6

• Suitable for most single fixtures and small pallet systems. • Maximum working pressure 5,000 psi.

Portable 1/3 hp Electric Hydraulic Pump Page 8

• New enclosed motor housing eliminates entry of motor damaging environmental debris. • New beefier motor extends life and runs quieter than the previous model. • Builds to preset pressure, maintains continuous pressure until switched off and will not release until electrically signaled.

Advanced Workholding Pumps Page 9

• Save hundreds on energy - pump only runs on demand • Working pressure range of 1,500 - 5,000 psi. • Available in: - 1 HP / 2 HP / 2 HP Low Pressure

Advanced Automation Workholding Pumps Page 18

• The new Advanced Automation Workholding Pump builds upon all the features and benefits you’ve come to expect from our core pump and adds complete circuit control from pump to fixture / CNC to pump in one complete package.

Advanced Workholding Pump with OKUMA THINC® App Page 20

• If you’re currently using OKUMA machines, we have a THINC App equipped version of our Advanced Workholding Pump. This turns your OKUMA control into the HMI allowing for easy pump and clamp control with one ethernet cable.

800-992-0236

www.vektek.com

POWER SUPPLIES

Frequently Asked Questions, Oil Specifications

Frequently Asked Questions I have a pump on my machine. Can I use it to drive my clamps too? Yes, you may use a machine pump to drive your clamping system if it has the following characteristics: 1) It operates in an appropriate pressure range. 2) It has an appropriate flow rate or it is restricted to an acceptable flow. 3) It uses acceptable hydraulic oil (see insert). 4) It has adequate capacity to handle both tasks. What size pump do I need to drive my system? It depends. First, add up the total oil capacity of all of your system devices. To this, add the estimated volume of the plumbing (especially hoses, which expand under pressure) included in your system. This total should not exceed 75% of the capacity of your power supply (if it does you may encounter problems bleeding the system). If your system is only work supports, you may be able to get by with just a screw pump. If it is simple, you may be able to use an air/hydraulic booster. If it is a complex system or palletized fixture, you will need a more conventional power supply, a large pump may be required. Please feel free to call if we can help estimate pump size or clamp times. How do I adjust the pressure going to my system? Vektek air/hydraulic power supplies are adjusted by changing the inlet air pressure (unless non-adjustable is noted on the drawing). Electric pump pressures are adjusted by changing the pressure switch setting. ALL Vektek pumps run on demand and should not be made to continuously pump. If your pump cycles more than once every 30 seconds, contact the factory immediately for assistance. You have a leak. It may be internal to a clamp, valve or an industrial cylinder. It is important to determine the source of the leak and eliminate it. This may involve replacing components and extensive troubleshooting. We will try to help. Please gather information for us before you call. You should fill out the Fixture Documentation Sheet (found in Section A) and have a schematic and bill of materials ready when you call us. We want to help, but need adequate information about your system to diagnose the problem. My pump kicks on and off frequently (every 3-5 seconds), what should I do?

Hydraulic Oil ISO 32 Grade Catalog No. 65-0010-01 , 1 Gal VektorFlo ® hydraulic oil is a premium grade petroleum base fluid with detergent and anti-wear additives. It also includes additives to inhibit corrosion, rust, oxidation and foaming. VektorFlo ® ISO 32 hydraulic oil has the following additional characteristics: Pour Point <5°F (-15°C) Flash Point >302°F (150°C).…(PMCC) Viscosity 22-320 cSt @ 104°F (40°C) 4-24 cSt @ 212°F (100°C) If you are presently using one of the following products, or an equivalent, it may be substituted for our oil, although we recommend completely draining existing oil before refilling the reservoir. Mobil - DTE 24 Texaco - Rando HD32 Shell Premium Oil 32 Exon NUTO H32 Phillips Magnus A Conoco Hydraulic AW32 Lubriplate H0-O Use of hydraulic oil with a viscosity grade higher than ISO 32 may cause sluggish return action of single acting devices and should therefore, only be used on double acting systems. Hydraulic Oil ISO 46 Grade Cosmolubric® HF-122 or equivalent , 1 Gal This ISO Grade 46 hydraulic oil is compatible with Vektek pumps and is less flammable making it ideal in welding applications. It has been fully tested by Vektek Engineering for function and seal compatibility. VektorFlo ® ISO 46 hydraulic oil has the following additional characteristics: Pour Point -60°F (-51°C) Flash Point 579°F (304°C).(COC) Kinematic Viscosity Typical 46 mm/s at 104°F / 40°C If you are presently using Cosmolubric HF-122, it may be substituted for our oil.

www.vektek.com

800-992-0236

POWER SUPPLIES

Boosters, Compact Air/Hydraulic

For Single Acting Systems  Multiplies your shop air line pressure to power simple hydraulic systems without electricity.  Intensification ratios ranging from 11:1 to 54:1.  Output capacities from 2.1 to 9.6 cu. inches.  A five port, two-position valve is recommended to provide double acting control of the air piston.  Placing the pump over the system will naturally bleed air from the hydraulic circuit. Air/hydraulic boosters are an inexpensive way to power one single acting system. Whether this is your first system or you want a compact “ride-along” power supply for a system, these boosters are an efficient choice. Solid end and intermediate plates capture a reinforced epoxy case which acts as the air cylinder and fluid reservoir. The hydraulic piston runs in a steel cylinder immersed in the fluid reservoir. The double acting air piston design assures you of full fluid capacity on each actuation of the booster.

125

100

ILS550100 REV F

Intensification Ratio

Useable Oil Volume

Maximum Air Input

Model No.

Hydraulic Pressure Out (psi)

Air Over Hydraulic Pressure Intensifiers 55-0184-00 11:1

55-0184-00 55-0104-00 55-0114-02 55-0114-04

9.6 cu. in. 5.0 cu. in. 2.8 cu. in. 2.1 cu. in.

55-0104-00 55-0114-02 55-0114-04

22:1 40:1 54:1

125 psi

ILS550101 REV B

Boosters Dimensions

Control Kit Mounting Holes

Oil Reservoir Fill Port SAE 4 Pressure Port

6.98

12.52

NOTE: One booster can be used to operate one single acting system. Boosters

are not intended for use with single acting palletized (disconnected) systems. Boosters may be mounted horizontally or vertically. If mounted vertically, the oil discharge end

6.99

1/8 NPT Air Inlet Port

1/8 NPT Return Air Port

4.50 2.00

2X 1/4-20 UNC .50

9.59 With Mounting Plates Reversed

4X .28

must point up for proper operation.

55-0184-00 55-0104-00 55-0114-02 55-0114-04

13.34 12.59 11.09

ILS550102 REV E

800-992-0236

www.vektek.com

POWER SUPPLIES

Boosters With Control Packages

Model No. Ratio Booster Configuration Air/Hydraulic Pressure Boosters 55-0184-00 11:1 No Control Valve 55-0284-16 11:1 Manual Control Valve 55-0284-17 11:1 115 VAC Control Valve 55-0284-18 11:1 24 VDC Control Valve 55-0284-19 11:1 Pneumatic Pilot Valve 55-0104-00 22:1 No Control Valve 55-0204-16 22:1 Manual Control Valve 55-0204-17 22:1 115 VAC Control Valve 55-0204-18 22:1 24 VDC Control Valve 55-0204-19 22:1 Pneumatic Pilot Valve 55-0114-02 40:1 No Control Valve 55-0214-16 40:1 Manual Control Valve 55-0214-17 40:1 115 VAC Control Valve 55-0214-18 40:1 24 VDC Control Valve 55-0214-19 40:1 Pneumatic Pilot Valve 55-0114-04 54:1 No Control Valve 55-0224-16 54:1 Manual Control Valve 55-0224-17 54:1 115 VAC Control Valve 55-0224-18 54:1 24 VDC Control Valve 55-0224-19 54:1 Pneumatic Pilot Valve ILS550103 REV F

Boosters with Control Packages  Complete package includes everything you need to use a VektorFlo ® booster, including hardware.  Includes filter/regulator with

automatic drain, gauge, check valve, control valve, mufflers and all of the fittings and tubing, ready to hook up. (Customer supplies air quick connector.)

 Available in manual, 115 VAC (6.8 W) or

24 VDC (6.0 W) models.  Includes air inlet check valve to prevent loss of clamping force in the event of an air line break.

Boosters With Control Packages Dimensions

SAE 4 OUTLET PRESSURE PORT ON CENTERLINE

12.05

3.80

.41

1/4" MALE NPT AIR INLET

6.99

4.00

1/4-20 X .50 DP 4 MOUNTING HOLES

1/8 NPT GAUGE PORT (2X)

2.00

(8X) DRILLED MOUNTING HOLES FOR 1/4" BOLTS

9.59 With Mounting Plates Reversed

4.50

1/4 NPT INLET & OUTLET PORT

ILS550105 REV D

6.98

11.09

7.95

12.59

13.34

SAE 4 OUTLET PRESSURE PORT ON CENTERLINE

12.05

3.25

AIR FILTER REGULATORS: 50-0440-01 * 0-25 PSI OUTPUT 50-0440-02 * 0-125 PSI OUTPUT

.407

DIN CONNECTOR

ILS500400 REV E

1/4" MALE NPT AIR INLET

Air Filter Regulator Model No PSI Output 50-0440-01 0-25 psi 50-0440-02 0-125 psi

9.50

6.99

4.00

1/4-20 X .50 DP 4 MOUNTING HOLES

2.00

(8X) DRILLED MOUNTING HOLES FOR 1/4" BOLTS

9.59 With Mounting Plates Reversed

4.50

ILS550104 REV D

11.09

6.98

12.59

13.34

www.vektek.com

800-992-0236

POWER SUPPLIES

Screw Pumps, Threaded Body or Block Body

 Simple, inexpensive power supply for small systems.  Ideally suited to powering work supports when used on manual clamping fixtures.  Heavy duty threaded screw can be driven by a precision “nut runner” for fast and precise actuation (maximum RPM = 500).  Block style bolts down, threaded body can be mounted through a bulkhead with the two retaining collars provided.  Use of impact drivers on device voids warranty. Threaded Body and Block Body Style Screw Pump

Applied Torque Produces Approximate Output Pressure Torque Pressure 10 ft. lbs. 1,000 psi 20 ft. lbs. 2,000 psi 25 ft. lbs. 3,000 psi 30 ft. lbs. 4,000 psi 35 ft. lbs. 5,000 psi 7/8 & 1 1/16 Hex adapters are supplied with each screw pump.

ILS558104 REV B

SECTION B-B

High Capacity Screw Pump

SECTION B-B

Max. Working Pressure......................................................5,000 psi Volume per Revolution.................................................. 0.13 cu. in. Body.................................................BHC™ heat treated alloy steel Screw................................................Hardened acme (6 tpi) threads NOTE: Accumulator effect of Vektek hose is required for use with the Vektek screw pump. We recommend a hose on all screw pump installations.

SAE 4 PRESSURE PORT

35 FT. LBS MAXIMUM TORQUE

1.63

1.75

.50 HEX 2X .28 THRU

.25

.88

1.38

SAE 4 PRESSURE PORT

1.50

2.00

35 FT. LBS MAXIMUM TORQUE

.750

1.63

1.00

1.75

.50 HEX 2X .28 THRU 1/4-20 THREAD

.25

.88

B TRAVEL

1.38

.63

.36

1.25

ILS558104 REV B

MANIFOLD MOUNT PORT .25 MAX FEED HOLE SAE2 PORT

4X .34 THRU

1.50

2.00

.750

1.00

E Model No. 55-8190-00 55-8190-02

Oil Capacity (cu. in.)

B TRAVEL

1.57 2.36

4.95 5.95

2.00 3.00

3.88 4.88

1.06 1.56

3.33 4.33

.63

1/4-20 THREAD

.36

A BLOCK BODY SCREW PUMP (Max. RPM=500)

1.25

SAE 4 Pressure Port 4X .19 Spanner Wrench Holes

ILS558104 REV B

MANIFOLD MOUNT PORT .25 MAX FEED HOLE SAE2 PORT Threaded Body Screw Pump

4X .34 THRU

35ft•lb Torque, Maximum .50 Hex

2X 64-0013-00 Lock Nut Included

1.24

1/4-20 Thread

1 5/16-16 Thread

1.20

Wt. (lbs.) 1.13

Model No.

2.00 Travel

.36

.50

55-8190-01

4.10 3.18 Threads

ILS558102 REV C

4.84

800-992-0236

www.vektek.com

800-992-0236

www.vektek.com

800-992-0236

POWER SUPPLIES

Air/Hydraulic Pump

Compact Air/Hydraulic Pump  Suitable for most single fixtures and small pallet systems.  Powers either single or double acting cylinders.  Any one of our DO3 valves can be mounted directly on the pump, no external sub-plate is necessary on most systems, or remotely by external plumbing.  Flow rates up to 60 cu. in. per minute. Position devices quickly then pressure builds to preset operating range.  Anodized aluminum construction  Built in air regulator adjusts to determine hydraulic output pressure from 1,200 to 5,000 psi.

 Mounting hardware is included.  Noise level, 80 Db at 4 feet.

UPPER SAE 6 PORT ON BACK SIDE "P" PORT AS SHIPPED WITH CROSSOVER PLATE. "B" PORT WITH D03 VALVE MOUNTED ON PUMP. LOWER SAE 6 PORT ON BACK SIDE "T" PORT AS SHIPPED WITH CROSSOVER PLATE. "A" PORT WITH D03 VALVE MOUNTED ON PUMP. BREATHER "FILL" PLUG

CROSSOVER PLATE FOR REMOTE VALVE MOUNTING. (REMOVE TO MOUNT D03 VALVE ON THE PUMP)

1/4 NPT AIR INLET PORT. (POSITION FILTER BOWL DOWN FOR VERTICAL PUMP INSTALLATION)

7.40 TO CENTER OF D03 VALVE PAD

LOCKING AIR REGULATOR

1.0 TO CENTER OF D03 MOUNTING PATTERN

.62

1.00

.18

BREATHER LOCATION FOR VERTICAL PUMP INSTALLATION. PLUGGED FOR HORIZONAL INSTALLATION. 3X THREADS 1/4-20 .50 IN BOTTOM SURFACE OF PUMP

OIL LEVEL SIGHT GAGE

AIR SAFETY VALVE 100 PSI MAX AIR OUTPUT

.50

5000

4000

3000

2.25

2X 4.50

3.25

2000

1000

4X .28 THRU HOLES IN MOUNTING PLATES

.25

Flow rate (cu in/min) at 90 PSI Air Input ILS552001 REV D 0 20 30 40 50 60

9.00 BY ROTATING THE MOUNTING PLATES SPACINGS OF 7.50 AND 6.00 CAN BE ACHIEVED

ILS552000 REV J

Minimum Air Input (psi)

Maximum Air Input (psi)

Maximum Air Output (psi)

Operating Pressure Range (psi)

Weight (lbs.)

Model No.

Reservoir Capacity

Mounting Options

Horizontal (as shown)

55-2056-00 Horizontal 68 cu. in.

120

100

1,200 to 5,000

Vertical (Reservoir up, filter bowl down)

55-2056-00 Vertical 80 cu. in.

120

100

1,200 to 5,000

WARNING! The use of spool valves invalidates the warranty on VektorFlo ® pumps.

800-992-0236

www.vektek.com

POWER SUPPLIES

Compact Air/Hydraulic Pump

Compact Air/Hydraulic Pump  Suitable for most single fixtures and small pallet systems  Maximum working pressure 5,000 psi  Maximum air pressure, 85 psig  Noise level, 75 Db. at four feet  Long life, shown to perform over three times longer than comparable equipment.  Adjustable and non-adjustable air filter regulators are available.

FOR VARIABLE OUTPUT HYDRAULIC PRESSURE, ATTACH AN AIR REGULATOR WITH A RANGE OF 40-85 PSI ON THE INLET SIDE OR USE A PRV ON THE HYDRAULIC SIDE

ISO D03 MOUNTING PATTERN: M5 X 0,8 MOUNTING BOLTS

SAE 4 PORT "P" PORT AS SHIPPED WITH CROSS-OVER PLATE. "B" PORT WITH PUMP MOUNTED VALVE

PROVIDED FOR VEKTORFLO D03 VALVES, CROSS-OVER PLATE (P/N 93-1989-00) SUPPLIED TO ACHIEVE "P & T" PORT FUNCTION

16.8

AUXILIARY TANK VENT/FILL PORT 3/8 - 18 NPT

PRESSURE LIMITING SAFETY DEVICE

AUXILIARY TANK VENT/ FILL PORT 3/8 - 18 NPT

PRESSURE LIMITING SAFETY DEVICE

6.1

3.4

6.1

3.4

.71 (TYP)

AIR INPUT PORT 1/4 - 18 NPT

VENT

AIR INPUT PORT 1/4 - 18 NPT

SAE 4 PORT, "T" PORT AS SHIPPED WITH CROSS-OVER PLATE. "A" PORT WITH PUMP MOUNTED VALVE.

VENT

SAE 4 OIL OUTPUT PORTS: SAE 6 EXPANDERS (P/N 30-8012-46) PROVIDED

15.1

8.2

6.4

5.8

5.1

5.0

4.3

55-8213-01 MANUALLY OPERATED

55-8213-00 VALVE MOUNTING

ILS558201 REV M

Compact Air/Hydraulic Treadle Pump No Valve Needed 55-8213-01  For Single Acting Systems only.  Control valve built-in, no external valves are required or recommended.  Mounting hardware included.  Easily operated by hand or foot; press to pump, press to release. Pump does not run unless treadle is pressed to activate function.

Compact Air/Hydraulic Pump

Valve Needed 55-8213-00

 Suitable for operating either single or double acting systems.  Valves can be mounted directly on the pump or remotely, no external sub-plate is necessary.

Air Input Pressure Hydraulic Range Min Max

Reservoir Capacity

PRESSURE/FLOW

Model No.

Mounting Options

Weight (lbs.)

5000

Gross

Useable

4000

Horiz. 146.5 cu. in. Vertical 134.3 cu. in. Horiz. 146.5 cu. in. Vertical 134.3 cu. in.

Horiz. 128.2 cu. in. Vertical 91.5 cu. in. Horiz. 128.2 cu. in. Vertical 91.5 cu. in.

Horizontal (as shown)

2,000 to 5,000 psi 2,000 to 5,000 psi

3000

55-8213-00

40 psi 85 psi

16.3

Vertical (air inlet face up)

2000

1000

Horizontal (as shown)

40 psi 85 psi

55-8213-01

16.3

0 20 40 60 80 100 120 Flow (cu in/min) at 85 psi Air Pressure

Vertical (air inlet face up)

ILS558203 REV D

WARNING! Use of spool valves invalidates the warranty on VektorFlo ® pumps

www.vektek.com

800-992-0236

POWER SUPPLIES

Portable 1/3 hp Electric Hydraulic Pump

Portable Electric/Hydraulic Pump  New enclosed motor housing eliminates entry of motor damaging environmental debris.  New beefier motor extends life and runs quieter than the previous model.  Builds to preset pressure, maintains continuous pressure until switched off and will not release until electrically signaled.  Fully self-contained, yet easily portable, weighs only 32 lbs with oil.  Hydraulic pressure switch externally adjustable from 725 to 5,000 psi.  Two-stage pump flows 120 cu. in. per minute at low pressure; 12 cu. in. per minute at maximum pressure.  Integral safety overload valve, factory set at 5,000 psi.  Reservoir usable oil capacity: 108 cu. in. Extreme portability and easy pressure adjustment make this a versatile pump that can be fitted with quick connectors to serve as the power source for fixtures used in various plant locations. To ensure long, trouble-free service, VektorFlo ® power supplies have been specially engineered to operate at 5,000 psi, optimum pressure for power workholding. The pump automatically holds the pressure set on the pressure switch and automatically restarts should a pressure drop occur. The compact motor draws only 7.2 amps at full pressure. Nothing is needed other than a hose to put this self-contained unit to work.  Equipped with single-phase 115V 1/3 hp motor.  Installed length of the pendant cable is 10 feet.

Select pendant desired by the pump model number.

Shown with Optional Filler Kit and Standard Pendant

Pendant Style Model No. To order only Pendant:

Solenoid Valve

SAE 6 Pressure Port

Adjustable Pressure Switch

Standard

95-5322-01

14.95 Approx

Vent Port with Dipstick

3/8 NPT Fill Port

Solenoid Valve

Premium 95-5322-02

(Return Port for Double Acting Devices)

5.32 Approx

4.23

7.87

6.69

1/4 NPT Drain Port

Standard

Remove glued on rubber foot to access threaded hole

3.13

2X 6.30

4X M6x1 .35

REMOVABLE FILL CAP

Premium

2X 5.12

120 X 108 MESH STRAINER W/ .0035 WIRE

6.46

ILS553201 REV C

6.69

Optional Filler Kit Model No. 62-5530-02

Standard

KIT INSTALLS IN PLACE OF 1/3 HP PUMP DRAIN PLUG

ILS553202 REV C

Premium

11.13

Pump Flow /Minute

Reservoir Capacity

Motor

Model No.

Pendant Style

Cylinder Use *

Valve Type*

Cylinder Operation

1/3 hp, 50/60 Hz

100 psi

5000 psi

Gross

Useable

55-3221-32 Standard

1-PH, 115VAC, 7A

55-3221-34 Premium

Single Acting or Double Acting

2-Way/ 3-Port Electric

Advance, Hold, Release

120 cu. in. 12 cu. in. 122 cu. in.108 cu. in.

55-3221-36 Standard 55-3221-38 Premium

1-PH, 230VAC, 4A

WARNING! The use of spool valves invalidates the warranty on VektorFlo ® pumps. * Double acting systems require the use of a remote valve and return line. Valve information in section M of the Precision Hydraulic Clamping Inch Catalog. Available with SAE 6 outlet port.

800-992-0236

www.vektek.com

POWER SUPPLIES

Advanced Workholding Pump

Look no further for a long lasting and easy to use advanced workholding pump. The durable 2-Stage design of this pump stands up to high demand circuits along with high or low duty cycles. To help extend the life of the pump and valves, the high pressure output and low pressure returns are filtered. With a 5-Gallon reservoir, the oversized fill tube makes refilling simple!  Saves hundreds on energy - Only runs on demand!  Working pressure range of 1,500 - 5,000 PSI.  Easy modular, configurable design allows you the options that you need.  See our Convenience Packages for the most popular configurations, fully optioned with all the basics included.  Automatic low oil level protection.  Designed to save electricity using on-demand pressure switch and VFD motor controls.  Stands up to high or low duty cycles without adjustment.  Replacement Filter (Model No. 31-0500-18) for Return Line Filter.  Premium Efficiency, VFD rated, TEFC, AC motor, 1-HP, 3-PH, 230/460 VAC, 50/60-HZ,1800 RPM. Advanced Workholding Pump Extremely low carbon footprint -- Motor never runs while holding pressure 1 HP

RETURN LINE FILTER, VISUAL INDICATOR OPTIONAL ELECTRONIC INDICATOR

FAULT INDICATOR LIGHT RESET BUTTON

PUMP MANIFOLD USE WITH OR WITHOUT STACKING VALVES

ON/OFF/JOG CONTROL SWITCH

OIL LEVEL SWITCH OR OPTIONAL OIL LEVEL / TEMPERATURE SWITCH

LARGE FILLER / BREATHER

VERTICAL LIFT HANDLE

ELECTRONIC PRESSURE SWITCH

VFD & POWER CONTROL BOX

PENDANT I/O BLOCK

2X HORIZONTAL LIFT HANDLES

25.52

RETURN PORT SAE 6 FEMALE

PRESSURE PORT SAE 6 FEMALE

OIL LEVEL SIGHT GLASS

7.00

DRAIN PLUG

2X 14.00 18.00 29.31

2X 8.00

12.38

.81

4X RUBBER FEET 1/4-20 MOUNTING HOLES

12.00

BASIC PUMP UNIT (SHOWN WITHOUT VALVES SEE PUMP CONFIGURATION SECTION FOR VALVE OPTIONS

ILS559501 REV B

Advanced Workholding Pump Specifications Model No. Basic Pump Flow Rate (cu. in.) Pump Pressure Range (psi)

Reservoir Capacity (Gallons)

Oil Viscosity cSt 40 ° C

Basic Weight (lbs.)

Stage 1 Stage 2 Stage 1 Stage 2 Gross

Usable Min to Max No Valves

55-95X5-XX

350

0-700 700-5,000

5.0

3.5

22 to 46

160

www.vektek.com

800-992-0236

POWER SUPPLIES

Advanced Workholding Pump 1 HP Convenience Package

100-120 VAC 1 Phase

200-240 VAC 3 Phase

380-500 VAC 3 Phase

No. of Valves

2 Port Pump - No Control Valves Included

Valve Type: Manifold Only • Central or remote power supply configured with “P” (pressure out) and “T” (tank return flow) port only. • Valves usually mounted on the machine closer to the application, often machine controlled. • Typically mounted behind or between 2 machines. • Requires remote shear seal or poppet style zero leak valve. • Supply your own off board valve.

0 55-9545-00 55-9575-00 55-9595-00

Single Acting Continuous Connection - S/A Live System Valve Type: Manual 2-Position 3-Port • Can use coupled or uncoupled.

• Recommended to run a continuously connected or single hose supply decoupled system. • Operator interface is a manual valve handle. • Pump located within operators reach. Valve Type: 24VDC 2-Position 3-Port Normally Open

1 55-9545-12-1 55-9575-12-1 55-9595-12-1

• Recommended to run a continuously connected or single hose supply decoupled system where the pressurized time exceeds the unpressurized time. • Operator interface is by remote pendant or can be wired into a machine controller. NOTE: Should not be used with palletized systems as the valve is energized to unclamp. The unclamped time will be excessive, causing the valve to run hot.

1 2 4

55-9545-23-1 55-9545-23-2 55-9545-23-4

55-9575-23-1 55-9575-23-2 55-9575-23-4

55-9595-23-1 55-9595-23-2 55-9595-23-4

Double Acting Continuous Connection - D/A Live System Valve Type: Manual 3-Position 4-Port Closed Center • Recommended for continuously connected "live" systems.

1 2 4

55-9545-16-1 55-9545-16-2 55-9545-16-4

55-9575-16-1 55-9575-16-2 55-9575-16-4

55-9595-16-1 55-9595-16-2 55-9595-16-4

• Always connected to the fixture by means of hoses and/or rotary unions. • Operator interface is a manual valve handle. • Pump located within operators reach. 24 VDC 3-Position 4-Port Closed Center • Recommended for continuously connected "live" systems. • Always connected to the fixture- by means of hoses and/or rotary unions. • Center position allows no movement of clamps when the valve is de-energized. • Operator interface is by remote pendant or can be wired into a machine controller.

1 2 4

55-9545-26-1 55-9545-26-2 55-9545-26-4

55-9575-26-1 55-9575-26-2 55-9575-26-4

55-9595-26-1 55-9595-26-2 55-9595-26-4

ILS559503 REV C

NOTE: 525-600V, 3-Phase pumps are available upon request.

800-992-0236

www.vektek.com

POWER SUPPLIES

Advanced Workholding Pump 1 HP Convenience Package

100-120 VAC 1 Phase

200-240 VAC 3 Phase

380-500 VAC 3 Phase

No. of Valves

Pallet Decoupler (one hose) S/A

Valve Type: Manual 2-Position 3-Port • Can use coupled or uncoupled.

Recommended to run a continuously connected or single hose supply decoupled system. Operator interface is by a manual valve handle.

•

1 55-9545-12-1 55-9575-12-1 55-9595-12-1

• •

Pump located within operators reach. Valve Type: 24VDC 2-Position 3-Port Normally Closed "Dump Pump" • Single Acting Decoupled Systems.

Valve installed with a control pendant to power systems using the Self-closing Decoupler and Tombstone Top Plates. Commonly called a "dump pump" and uses a momentary contact pendant switch. When preset pressure is reached the control valve automatically shifts and dumps pressure back to tank.

•

1 55-9545-25-1 55-9575-25-1 55-9595-25-1

•

• Operator interface is by remote pendant or can be wired into a machine controller. Valve Type: 24VDC 2-Position 3-Port Normally Closed • Single Acting Live systems.

Use with Manual Pallet Decouplers, Tombstone Top Plates and Self-Closing (single hose) Decouplers. Operator interface is by remote pendant or can be wired into a machine controller. All decoupled valves are de-energized when not in use to avoid heat build-up between cycles.

•

1 2 4

55-9545-24-1 55-9545-24-2 55-9545-24-4

55-9575-24-1 55-9575-24-2 55-9575-24-4

55-9595-24-1 55-9595-24-2 55-9595-24-4

•

NOTE:

Pallet Decoupler (two hose) S/A or D/A

Valve Type: Manual 3-Position 4-Port P-Blocked • Double Acting or Single Acting run live or decoupled.

Control Auto-Shutoff Pallet Decoupler. (2 hose system) Operator interface is a manual valve handle.

• • •

1 55-9545-17-1 55-9575-17-1 55-9595-17-1

Best selection for fixture testing, runs most systems. Valve Type: 24VDC 3-Position 4-Port P-Blocked Center with A & B Individual Circuit Pressure Adjustment • Reduces pressure to clamp or unclamp side of a circuit.

Use with one or two handed Auto-Shutoff Decoupler. P-Blocked center valve drops pressure in both lines. Allows decoupling and re-coupling of the hoses. Operator interface is remote pendant or wired into a machine controller.

• •

1 55-9545-28-1 55-9575-28-1 55-9595-28-1

•

• This configuration can also be used to operate two individual single acting systems at different pressures. Valve Type: 24VDC 3-Position 4-Port P-Blocked • Double or Single Acting.

Use 1 or 2 handed Auto-Shutoff Pallet Decoupler. Uses a P-Blocked center to drop pressure in both lines to decouple and re-couple hoses. Operator interface is by remote pendant or can be wired into a machine controller.

• •

1 2 4

55-9545-27-1 55-9545-27-2 55-9545-27-4

55-9575-27-1 55-9575-27-2 55-9575-27-4

55-9595-27-1 55-9595-27-2 55-9595-27-4

•

ILS559504 REV C

NOTE: 525-600V, 3-Phase pumps are available upon request.

www.vektek.com

800-992-0236

POWER SUPPLIES

Advanced Workholding Pump

Advanced Workholding Pump Extremely low carbon footprint -- Motor never runs while holding pressure 2 HP  Working pressure range of 1,500 - 5,000 PSI.  Fully configurable 0-6 valve stack to meet all workholding needs.  Premium Efficiency, VFD rated, TEFC, AC motor, 2-HP, 3-PH, 230/460 VAC, 50/60-HZ,1800 RPM.  No duty cycle limitation due to VFD thermal protection.  Manual or solenoid operated valves available in all configurations.  Vektek electronic pressure switch with analog output to VFD for PI loop control.  In-tank fluid level sensor, electronically connected to fault circuit.  10 micron return line filter for maximum protection and long life.  Replacement Filter (Model No. 31-0500-18) for Return Line Filter.  Large 5-Gallon reservoir.  Reusable Buna-N Rubber gaskets with PSA backing throughout.  Pop up indicator included, electronic filter clog indicator optional.  Machine control cable for connection to the CNC machine is optional.

Basic Pump Flow / Pressure

500

400

300

200

100

500

1000 2000 3000 4000 5000 1500 2500 3500 4500

Pressure (psi)

RETURN LINE FILTER, VISUAL INDICATOR OPTIONAL ELECTRONIC INDICATOR

ILS559602 REV A

FAULT INDICATOR LIGHT RESET BUTTON

PUMP MANIFOLD USE WITH OR WITHOUT STACKING VALVES

ON/OFF/JOG CONTROL SWITCH

OIL LEVEL SWITCH OR OPTIONAL OIL LEVEL / TEMPERATURE SWITCH

LARGE FILLER / BREATHER

VERTICAL LIFT HANDLE

VFD & POWER CONTROL BOX

ELECTRONIC PRESSURE SWITCH

PENDANT I/O BLOCK

25.52

2X HORIZONTAL LIFT HANDLES

RETURN PORT SAE 6 FEMALE

PRESSURE PORT SAE 6 FEMALE

OIL LEVEL SIGHT GLASS

7.00

DRAIN PLUG

2X 14.00 18.00 29.31

2X 8.00

12.38

.81

4X RUBBER FEET 1/4-20 MOUNTING HOLES

12.00

BASIC PUMP UNIT (SHOWN WITHOUT VALVES SEE PUMP CONFIGURATION SECTION FOR VALVE OPTIONS

ILS559601 REV C

Pump Specifications

Pump Flow Rate (cu. in.)

Pump Pressure Range (psi)

Reservoir Capacity (Gallons)

Oil Viscosity cSt 40 ° C

Basic Weight (lbs.)

Model No. Basic

Stage 1 Stage 2 Stage 1 Stage 2

Gross

Usable

Min to Max

No Valves

55-96X5-XX

420

125 0-1450 1,450-5,000

5.0

3.5

22 to 46

180

800-992-0236

www.vektek.com

POWER SUPPLIES

Advanced Workholding Pump 2 HP Convenience Package

200-240 VAC 3 Phase

380-500 VAC 3 Phase

No. of Valves

2 Port Pump - No Control Valves Included

55-9675-00 55-9695-00

Single Acting Continuous Connection - S/A Live System Valve Type: Manual 2-Position 3-Port • Can use coupled or uncoupled.

1 55-9675-12-1 55-9695-12-1

1 2 4

55-9675-23-1 55-9675-23-2 55-9675-23-4

55-9695-23-1 55-9695-23-2 55-9695-23-4

Double Acting Continuous Connection - D/A Live System Valve Type: Manual 3-Position 4-Port Closed Center • Recommended for continuously connected "live" systems.

1 2 4

55-9675-16-1 55-9675-16-2 55-9675-16-4

55-9695-16-1 55-9695-16-2 55-9695-16-4

• Always connected to the fixture by means of hoses and/or rotary unions. • Operator interface is a manual valve handle. • Pump located within operators reach. 24 VDC 3-Position 4-Port Closed Center • Recommended for continuously connected "live" systems. • Always connected to the fixture - by means of hoses and/or rotary unions. • Center position allows no movement of clamps when the valve is de-energized. • Operator interface is by remote pendant or can be wired into a machine controller.

1 2 4

55-9675-26-1 55-9675-26-2 55-9675-26-4

55-9695-26-1 55-9695-26-2 55-9695-26-4

NOTE: 525-600V, 3-Phase pumps are available upon request.

ILS559603 REV C

www.vektek.com

800-992-0236

POWER SUPPLIES

Advanced Workholding Pump 2 HP Convenience Package

200-240 VAC 3 Phase

380-500 VAC 3 Phase

No. of Valves

Pallet Decoupler (one hose) S/A

Valve Type: Manual 2-Position 3-Port • Can use coupled or uncoupled.

Recommended to run a continuously connected or single hose supply decoupled system. Operator interface is by a manual valve handle.

•

55-9675-12-1 55-9695-12-1

• •

Pump located within operators reach. Valve Type: 24VDC 2-Position 3-Port Normally Closed "Dump Pump" • Single Acting Decoupled Systems.

•

55-9675-25-1 55-9695-25-1

•

Operator interface is by remote pendant or can be wired into a machine controller. Valve Type: 24VDC 2-Position 3-Port Normally Closed • Single Acting Live systems.

•

1 2 4

55-9675-24-1 55-9675-24-2 55-9675-24-4

55-9695-24-1 55-9695-24-2 55-9695-24-4

•

NOTE:

Pallet Decoupler (two hose) S/A or D/A

Valve Type: Manual 3-Position 4-Port P-Blocked • Double Acting or Single Acting run live or decoupled. 1 • Control Auto-Shutoff Pallet Decoupler. (2 hose system)

55-9675-17-1 55-9695-17-1

Operator interface is a manual valve handle.

• •

55-9675-28-1 55-9695-28-1

•

• This configuration can also be used to operate two individual single acting systems at different pressures. Valve Type: 24VDC 3-Position 4-Port P-Blocked • Double or Single Acting.

• •

1 2 4

55-9675-27-1 55-9675-27-2 55-9675-27-4

55-9695-27-1 55-9695-27-2 55-9695-27-4

•

NOTE: 525-600V, 3-Phase pumps are available upon request.

ILS559604 REV C

800-992-0236

www.vektek.com

POWER SUPPLIES

Low Pressure Advanced Workholding Pump

2 HP Advanced Workholding Pump

LOW PRESSURE

 Working pressure range of 300-1500 psi.  Fully configurable 0-6 valve stack to meet all workholding needs.  Manual or solenoid operated valves available in all configurations.  Custom designed pendant for solenoid operated valves.  Optional machine control cable for connection to CNC machine.  Vektek electronic pressure switch with analog output to VFD for PI loop control.  Return line filter with visual clog indicator is standard on all pumps.  5” Oil level site glass, drain plug, and isolation foot pads.  Large filler / breather for easy oil changes and filling.  In-tank fluid level sensor, electronically connected to fault circuit.  10 Micron, return line filter for maximum protection and long life.  Vertical pump lift handle for use with crane or forklift.  Horizontal lift handles for manual lifter and protection.  Reusable buna-n rubber gaskets with PSA backing throughout.  Single-stage pressure balanced gear pump design.  Premium efficiency. VFD rated, TEFC, AC motor, 2-HP, 3-ph, 230/460 VAC, 50/60-HZ, 1800 RPM.  Variable frequency drive (VFD) motor control system, configured for electrical inputs worldwide.  VFD internally protected from short circuit on all models.  No duty cycle limitations due to VFD thermal protection.  Large 5-gallon reservoir.  5 Screen/filter components for maximum protection of pump and devices.

Basic Pump Flow / Pressure

500

400

300

200

100

150 450 750 1050 1350

300

600 900 1200 1500

Pressure (psi)

ILS557602 REV A

RETURN LINE FILTER, VISUAL INDICATOR OPTIONAL ELECTRONIC INDICATOR

FAULT INDICATOR LIGHT RESET BUTTON

PUMP MANIFOLD USE WITH OR WITHOUT STACKING VALVES

ON/OFF/JOG CONTROL SWITCH

LARGE FILLER / BREATHER

OIL LEVEL SWITCH OR OPTIONAL OIL LEVEL / TEMPERATURE SWITCH

VERTICAL LIFT HANDLE

VFD & POWER CONTROL BOX

ELECTRONIC PRESSURE SWITCH

PENDANT I/O BLOCK

25.52

PRESSURE PORT SAE 6 FEMALE

RETURN PORT SAE 6 FEMALE

2X HORIZONTAL LIFT HANDLES

OIL LEVEL SIGHT GLASS

7.00

DRAIN PLUG

2X 14.00 18.00 29.31

2X 8.00

12.38

.81

4X RUBBER FEET 1/4-20 MOUNTING HOLES

12.00

BASIC PUMP UNIT (SHOWN WITHOUT VALVES SEE PUMP CONFIGURATION SECTION FOR VALVE OPTIONS

ILS557601REV A

Basic Workholding Pump Specifications Model No. Basic Pump Flow Rate (cu. in./Min. Avg.) Pump Pressure Range (psi) Stage 1 Stage 1

Reservoir Capacity (Gallons)

Oil Viscosity cSt 40 ° C

Basic Weight (lbs.)

Gross

Usable Min to Max No Valves

55-76X5-XX

250

0-1500

5.0

3.5

22 to 46

175

www.vektek.com

800-992-0236

POWER SUPPLIES

Low Pressure Advanced Workholding Pump 2 HP Convenience Package

200-240 VAC 3 Phase

380-500 VAC 3 Phase

No. of Valves

2 Port Pumps - No Control Valves Included

Valve Type: Manifold Only • Central or remote power supply configured with “P” (pressure out) and “T” (tank return flow) port only.

• Valves usually mounted on the machine closer to the application, often machine controlled. • Typically mounted behind or between 2 machines. • Requires remote shear seal or poppet style zero leak valve. • Supply your own off board valve. Single Acting Continuous Connection - S/A Live System

0 55-7675-00 55-7695-00

Valve Type: 24VDC 2-Position 3-Port Normally Open • Recommended to run a continuously connected or single hose supply decoupled system where the pressurized time exceeds the unpressurized time. • Operator interface is by remote pendant or can be wired into a machine controller. NOTE: Should not be used with palletized systems as the valve is energized to unclamp. The unclamped time will be excessive, causing the valve to run hot.

1 2 4

55-7675-23-1 55-7675-23-2 55-7675-23-4

55-7695-23-1 55-7695-23-2 55-7695-23-4

Double Acting Continuous Connection - D/A Live System 24 VDC 3-Position 4-Port Closed Center • Recommended for continuously connected "live" systems.

• Always connected to the fixture- by means of hoses and/or rotary unions. • Center position allows no movement of clamps when the valve is de-energized. • Operator interface is by remote pendant or can be wired into a machine controller.

55-7675-26-1 55-7675-26-2 55-7675-26-4

1 2 4

55-7695-26-1 55-7695-26-2 55-7695-26-4

Pallet Decoupler - One Hose S/A

24 VDC 2-Position 3-Port Normally Closed • Single acting live systems.

• Use with manual pallet decouplers, tombstone top plates, and self- closing (single hose) decouplers. • Operator interface is by remote pendant or can be wired into a machine controller.

55-7675-24-1 55-7675-24-2 55-7675-24-4

55-7695-24-1 55-7695-24-2 55-7695-24-4

1 2 4

NOTE: All decoupled valves are de-energized when not in use to avoid heat build-up between cycles.

Pallet Decoupler - Two Hose S/A or D/A

Valve Type: 24 VDC 3-Position 4-Port P-Blocked Center • Double or single acting systems. • Use 1 or 2 handed auto-shutoff pallet decoupler. • P-blocked center valve drops pressure in both lines. Allows decoupling and re-coupling of the hoses. • Operator interface is remote pendant or wired into a machine controller.

1 2 4

55-7675-27-1 55-7675-27-2 55-7675-27-4

55-7695-27-1 55-7695-27-2 55-7695-27-4

ILS557603 REV B

NOTE: 525-600V, 3-Phase pumps are available upon request.

800-992-0236

www.vektek.com

POWER SUPPLIES

Advanced Workholding Pump Accessories

Pump Add-on Options (Contact your sales representative for details.)  Valve Wiring Cable (1 for each valve).  Pump/Machine Tool Interface Cable (all pump control in one cable).  Upgrade to fluid level temperature switch.  Upgrade to Electronic clog indicator return line filter.  Mechanical pressure switch (no power required).  Electronic pressure switch (24V power required).  Manual or solenoid directional control valve functions.  Check Valve (for multiple manual valves in stack).  Pressure reducing valves for each circuit.  Accumulator (for small or low pressure systems).  Extra pendant switches (1 supplied with each different solenoid valve on pump for setup and testing).  Return Line Water Absorbing Filter with models available for use without cart and with cart.

Pendant Switch or Machine Control Options Model No. Description Pendant Switch Control (1 Included with 1st valve of pump)

95-5955-37 Pendant, 6 ft, 2/3 Valve, NO, (On/Off) 95-5955-38 Pendant, 6 ft, 2/3 Valve, NC, (Off/On)

95-5955-39 Pendant, 6 ft, 2/3 Valve, NC, (Off/Momentary On) 95-5955-40 Pendant, 6 ft, 3/4 Valve, CC or PBC, (On/Off/On) 27-7422-03 Pendant Extension Cable, M12, 16.4 ft. 27-9422-02 Pendant Extension Cable, M12, 32.8 ft. CNC Machine Control 95-5954-50 Valve Wiring Cable, 1 Valve, M12, 5 pin, 16.4 Ft. CALL

Pump/Machine Tool Interface Cable, 24 pin or 36 pin, 16.4 Ft ILS559505 REV D

AWP Return Line Filter Model No.

Description

Call

Assy, Filter, Cartridge, 10 µm, Electronic Clog Indicator

31-0500-18 Replacement Filter, Cartridge, 10 µm 62-5595-07 Assy, Water Absorbing Filter, Spin-on, 10 µm, without Cart 62-5595-08 Assy, Water Absorbing Filter, Spin-on, 10 µm, with Cart 31-0500-26 Replacement Filter, Spin-on, WAF, 10 µm

1 & 2 HP Workholding Pump Options

ILS559506 and ILS559606 REV E

Pump/Machine Tool Interface Cable, 24 pin or 36 pin, Single Connection *Contact your sales representative for details. - Allow up to 1-4 or 5-6 valves to be controlled from machine. - Each valve can use a clamp and unclamp pressure switch. - Provides pump sensor feedback for diagnosis of fault. - Emergency stop input can be used to stop pump from machine. - Fully integrated to pump control, requires connection to customer machine. Valve Wiring Cable, M12, 5 pin (add one cable per valve) - Allows for a single valve to be wired and controlled from the machine. - Plugs in place of a pendant but doesn't provide pump sensor feedback. - Cost effective and simple to integrate solution for machine control of each valve.

Water Absorbing Filter

Pump/Machine Tool Interface Cable Up to 6 Independent Valve Circuits

Replacement Filter Order 31-0500-26

Oil Level / Temperature Switch

Electronic Filter Clog Indicator

Replacement Filter Order # 31-0500-18

6 Electrical Service Inputs Available for Worldwide Power Requirements

Solenoid Operated Valves 2/3 or 3/4

Pressure Reducing Valve

Check Valve Manual Operated Valve Mechanical Pressure Switch

ELECTRIC/HYDRAULIC

Pendant Switch for Solenoid Valve Control

Valve Wiring Cable

Electronic Pressure Switch

ILS559506 REV E

Accumulator

www.vektek.com

800-992-0236

Vektek’s Advanced Workholding Pump is an efficient ON DEMAND , 2-stage pump with NO DUTY CYCLE limitations due to it’s Variable Frequency Drive (VFD). Once pressure is met, the pump turns off while holding pressure, if a pressure decay occurs the on-demand pump will re-start and build pressure to the correct pressure setting. Save Time and Money use less electricity as well as reducing heat in your plant with Vektek's Advance Workholding Pump.

ADVANCED WORKHOLDING PUMP CORE The heart of your hydraulic clamping system.

REVOLUTIONARY HMI/Controller Human / Machine Interface Controls and Displays Pump Status and MORE! M-CODE REDUCTION Create Clamping Processes within Vektek's Pump Controller and Reduce the Need for Costly M-Codes! INTEGRATES EASILY with Machine M-Codes, Robots and Other Controllers!

• Vektek’s pump control: Added Features

Controls pump, valve, and monitoring • Electronic sequencing by Part Program • Ethernet RJ45 Connection • Oil Level/Temperature Switch • Electronic Clog Indicator Return Line Filter • Choice of Solenoid Directional Control Valve • Electronic Pressure Confirmation Switches • Pressure Reducing Valves to individual circuits • Accumulator Options MUST be configured to your application. Call us for assistance. Options

FULL AUTOMATION PUMPS

Vektek's new line of HMI Pump Control Packages streamline your installation and ongoing operations with simplified one cable ethernet connection.

As Shown Complete Package Pump with HMI mounted on Power Boss Cart The new Advanced Automation Workholding Pump builds upon all the features and benefits you’ve come to expect from our core pump and adds complete circuit control from pump to fixture / CNC to pump in one complete package. ADVANCED AUTOMATION WORKHOLDING PUMP

OKUMA THINC-APP WORKHOLDING PUMP

Direct app-based ethernet integration with your OKUMA machine.

If you’re currently using OKUMA machines, we have a THINC App equipped version of our Advanced Workholding Pump. This turns your OKUMA control into the HMI allowing for easy pump and clamp control with one ethernet cable.

Pump Flow Rate (cu. in.)

Oil Viscosity cSt 40 ° C

Basic Weight (#s)

Reservoir Capacity (Gallons)

Pump Pressure Range (psi)

Stage 1 Stage 2 Stage 1

Stage 2 Gross Usable Min to Max No Valves

1HP 2HP

350

0 - 700

700 - 5,000

160

5.0

3.5

22 to 46

420

125

0 - 1450

1,450 - 5,000

180

2HP LP

250

N/A

0-1500

N/A

175

800-992-0236

www.vektek.com

Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24

www.vektek.com

Made with FlippingBook - Online Brochure Maker