NO START TIP (‘94-‘98 12-valve engines)
Should the fuel START/RUN solenoid fail to energize (come up) and/or hold in the “UP” position, do not let its malfunction leave you stranded. Have an assistant attempt to start your truck while you move the solenoid’s plunger up to the “RUN” position. If it starts and the solenoid holds in the “RUN” position, drive it to your destination for further troubleshooting as time permits. If the solenoid fails to hold in the “RUN” position, tie-wrap it in the “RUN” position, and drive it to your destination. Cut the wrap, and the engine will stop. So, we presented a tip to get you to a desired location. Does the problem lie with the solenoid, the relay to the solenoid, the fuseable link that feeds the solenoid or a fuse? Do a voltage check at the solenoid’s three-wire connector. Negative goes to the Black/Red trace
No voltage for “START”? Chances are that the solenoid is okay. Check the relay, fuseable link or fuse #9 as the source of the electrical malfunction.
wire. On “START”, positive 12-volts will be at the Red/Black trace wire. If voltage is present for “START” the solenoid is likely the problem.
No voltage for “START” tells you to check the relay to the solenoid (Item 1).
Also check the fuseable link that feeds the solenoid (Item 2) or fuse #9 in the fuse panel.
ENGINE ACCESSORY REBUILD KITS
AFTERMARKET Fuel Solenoid Saver Diode (‘94-‘98, 5.9L 12V) Save the fuel solenoid from burning up if the starter sticks on.
SS99: $25.95
AFTERMARKET 65 amp Fusible Link (‘94-‘98, 5.9L 12V) Protection for the power supply to the fuel shutoff solenoid.
FL90: $17.95
Fuel Shutoff Solenoid, Bracket & Relay (‘94-‘98, 5.9L 12V) The P7100 pump on the ‘94-‘98 Dodge/Cummins 12-valve engine utilizes a 12-volt electric solenoid that, over time, may stop functioning. Get a replacement solenoid to keep on hand in case your truck runs into trouble. SPECIAL: Mounting Bracket and Fuel Shutoff Relay included with this solenoid kit.
H TDR78, p92-93
SA-4981-12: $99.95
Fuel Solenoid Replacement Boot (‘94-‘98, 5.9L 12V) Replace a torn boot on the fuel shutoff solenoid and help prevent damage to it.
SA-4153: $11.95
AFTERMARKET Fuel Shutoff Relay (‘94-‘98, 5.9L 12V) This 70 amp relay activates the fuel solenoid.
SS70A: $13.95
PLUNGER & CONTACTS GD-G11S: $20.95 PLUNGER • CONTACTS • INSTALL DVD GD-G11SKIT: $30.99
Starter Solenoid Rebuild Kit (‘89-‘06, 5.9L) Designed to carry twice the amperage load for easier starting and longer life. The SuperSize Contacts fit perfectly and are a replacement for the common problem of sticking and clicking stock starter contacts in ‘89-‘06 starters.
Battery Side
Starter Stud Repair Kit (‘89-‘02, 5.9L) Occasionally a loose battery cable at the starter can cause arcing/corrosion and the starter stud may be damaged causing difficult removal. Replace the starter stud with this kit if it is damaged. Kits include copper stud with knurl for battery cable connection, washer, nut, O-ring and all insulators.
BATTERY SIDE STUD KIT GD-2791: $22. 95 MOTOR SIDE STUD KIT GD-3160: $22. 95
Motor Side
BOSCH ALTERNATOR REBUILD KIT (‘08-‘10, 6.7L) GD-ARK-01308: $39.99 BOSCH ALTERNATOR REBUILD KIT (‘03-‘07, 5.9L) GD-ARK-0307: $34.99 BOSCH ALTERNATOR REBUILD KIT (‘98-‘02 , 5.9L ) GD-ARK-B: $34.99 DENSO ALTERNATOR REBUILD KIT (‘89-‘02 , 5.9L ) GD-ARK-DENSO: $34.99 REBUILD KIT (‘96-‘02) GD-VPRK-9602: $59.99 REBUILD KIT (‘91.5-‘95) GD-VPRK-9195: $59.99
BOSCH Kit
Alternator Rebuild Kits The most common problem with an alternator is that the brushes wear out. Without brush-to-armature contact there is no electrical charge. Some truck owners replace alternators. Budget conscious owners rebuild the alternator with new brushes and bearings prior to complete failure. Rebuild kit for ‘08-‘10 trucks fits Bosch alternators only.
DENSO Kit
Vacuum Pump Reseal Kit (‘91.5-‘02, 5.9L) This kit repairs the engine oil leak where the power steering pump joins the vacuum pump. This is a common leak since the seal inside the vacuum pump ages with time. Why buy a new vacuum pump when you can rebuild it? Rebuild kits come with DVD instructions, written instructions, a modified seal, extra O-rings, and a Cummins gasket to reinstall the pump to the engine. Vacuum Pump Seal Kit (‘91.5-‘02, 5.9L) This kit includes only the vacuum pump seals and is designed for those experienced in vacuum pump repair. Extra O-rings and a dual lip seal are included in the kit.
GD-GG03XP-VPSK: $31.99
Vacuum Pump Seal Retainer Kit (‘96-‘02, 5.9L) 2 piece vacuum pump.
GD-GG2022: $61.00
Vacuum Pump/Power Steering Pump Couple Gear & Disc (‘91.5-‘02, 5.9L) This rebuild kit will fit Wabco vacuum pumps only. It will not work on aftermarket vacuum pumps. Installation DVD included.
GD-GG915-2002: $61.00
Replacement Vacuum Pump Fiber Vane Set (‘91.5-‘02, 5.9L)
GD-10FV: $29.00
Order 770-886-2500 or genosgarage.com 55
Product prices subject to change without notice.
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