SR Reamer Brochure 2024

CAT.SUMIREAMER.8/24

SR R eamer S eries SumiReamer Indexable Reamers

R ewriting the book on R eamers

R eady to C reate N ew S tandards

SumiReamer SR Reamer

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

■ Features ● Achieves high efficiency through high speed and high feed capabilities! ( v c =164 to 1,640 SFM, f =0.016" to 0.047" IPR) ● Compatible with a wide range of cutting conditions, allowing management of cutting conditions and coolant supply ● Designed with minimal cutting edge length, eliminating galling and blemishes for improved quality and reliability ● Adoption of indexable cutting edge design improves reliability of quality and

tool life, eliminating variability in tool life among reground inserts ● Cutting edge diameters from ø 7.6 to ø140.6 mm available

● Easy insert replacement ● Flexible tool overhang lengths possible by combining the modular extension/arbor and shank with insert runout adjustment mechanism

tions

gura

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confi

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Use

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just t

to ad

A taper supports the insert on two faces (based on the HSK standard) for repeatability within 4 μm using random inserts

■ Application Examples

Workpiece

Special holder with guide pads Control valve Forged Carbon Steel

Cylinder barrel

Connection rod Forged Carbon Steel

Sliding yoke

Front axle

Cast Iron

Structural Steel

Forged 1020 Steel

Part Material

SRD19-12-115 SRG17.0H7-A01-T1212R1

SRD36-25-170 SRG29.0H7-A01-F0512R1

SRD19-12-115 SRG16.02Q+3-3-C01-F0512R1

SRD29-20-240 SRL28.0H7-B01-F0512R1

Holder Cat. No. Insert Cat. No.

Special holder with guide pads SRL14.0H7-B01-F0512R1

Max. Work Dia. (mm) Hole Dia. Tolerance Surface Roughness ( μm )

ø17.0

ø29.0

ø16.02

ø28.0

ø14.0

Rz10.0

Ra0.8

Ra3.2

Ra1.6

Circularity ( μm ) Cylindricity ( μm ) Number of Teeth

5 5 6

2 4 8

− − 6

5 5 8

5 5 6

v c (m/min) n (min -1 ) f z (mm/t) v f (mm/min)

148

120

150

100

2,772

1,318

2,982

682

2,230

0.20

0.15

0.10

0.075

0.10

3,326

1,582

1,789

409 0.15 Wet

1,368

a p (mm)

0.10 Wet

0.15 Wet

Wet / Dry

57.9m

30.52m

−

15.8m

Tool life, etc.

−

SumiReamer SR Reamer

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

SR Small & Medium

SR Small

SR Medium

ø7.600 - 13.100mm ø35.601 - 140.600mm

ø7.600 - 13.100mm

ø35.601 - 140.600mm ø35.601 - 140.600mm

Compensating Collet Chuck

System Holders Beta-Module

Schunk “Tendo Zero” Compensation Hydro Chuck

Compensating Hydro Chuck

Adapter (with Integrated Compensation Device)

5, 11

6, 12

Floating Chuck for Lathes

(Optional)

Extensions Beta-Module

(Optional)

Reducers Beta-Module

Collets

Reducers for Hydro-Compensation Chuck

Reducers for Hydro-Compensation Chuck “Schunk”

Shanks (with Integrated Compensation Device)

Seal Disk for Collet Nut

SR Small Holders

SR Medium Holders

Insert Holders

SR Small Insert

SR Medium Insert

8 & 9

SumiReamer SR Reamer - Small

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

Insert for SR Reamer - Small

● SRSG General-Purpose Straight Flutes: Stop and Through Holes ● SRSL Left Hand Helical Flutes: Through Holes

Made to Order Items

Small Insert SRSG / SRSL Dia. DC Range ( mm )

Holder Cat. No.

No. of Teeth

Straight Fluted Inserts

Left Hand Helical Fluted Inserts

SRSG08 □□□ SRSG10 □□□ SRSG11 □□□ SRSG13 □□□

SRSL08 □□□ SRSL10 □□□ SRSL11 □□□ SRSL13 □□□

ø7.600 to ø8.100 ø8.101 to ø9.600 ø9.601to ø11.100 ø11.101 to ø13.100

4.5 4.5 4.5 4.5

4 6 6 6

*See below for DC tolerance.

SR Reamer - Small Insert Identification Specifying Inserts Using Workpiece Hole Diameter Tolerance The actual desired reamer diameter will be on the upper limit side of the median work tolerance, and will differ depending on diameter/ tolerance range/grade. Contact Sumitomo Engineering Dept. for more details. (1) SR S G 18.2 + 20 - 10 - A01 - F05 12R 1 (2) (3) (4) (5) (6) (7) (8) (1) SR Reamer (2) Small (5) Tolerance (μm) +/- or standard (6) Approach Angle Code

Specifying Inserts Using Desired Reamer Diameter By adding a "Q" after the diameter, it is possible to specify exact desired reamer dimensions. Uncoated types are available within ±2μ, thin-coated layer types are available within ±3μ and thick-coated layer types are available within ±4μ. (1) SR S L 18.2 Q + 3 - 3 - A01 - F05 12R 1 (2) (3) (4) (5) (6) (7) (8) (1) SR Reamer (2) Small (3) G = Straight, L = Lefthand helix (4) Median Desired Cutting Edge Diameter (mm) (5) Tolerance (μm) +/-(6) Approach Angle Code (7) Grade Symbol (8) Coating Code

(3) G = Straight, L = Lefthand helix (4) Workpiece Bore Diameter (mm)

(7) Grade Symbol (8) Coating Code

Small Holder · Single insert screw improves insert replacement efficiency · Capable of high-torque (high-load) machining

LUX

Steel Shank Insert Holder SRSD / SRSB

Dimensions ( mm )

Holder Cat. No.

Overall Length LF

Usable Length LUX

Insert Screws

Dia. DC Range

Shank Dia. DCON

SRSD (Through Hole)

SRSB (Stop Hole)

SRSD

SRSB

Stock

Cat. No.

Stock

Cat. No.

 SRSD08-06-086  SRSD10-06-096  SRSD11-08-106  SRSD13-08-120

 SRSB08-06-086  SRSB10-06-096  SRSB11-08-106  SRSB13-08-120

ø7.600 to ø8.100 ø8.101 to ø9.600 ø9.601to ø11.100 ø11.101 to ø13.100

0.6 0.9 1.4 2.0

86 96

50 60 70 84

6 6 8 8

C00-90-51 C00-90-51 C00-90-52 C00-90-52 C00-90-53 C00-90-53B C00-90-54 C00-90-54B

106 120

Carbide Shank Insert Holder SRSD/ SRSB

Dimensions ( mm )

Holder Cat. No.

Overall Length LF

Usable Length LUX

Insert Screws

Dia. DC Range

Shank Dia. DCON

SRSD (Through Hole)

SRSB (Stop Hole)

SRSD

SRSB

Stock

Cat. No.

Stock

Cat. No.

 SRSD08-06-102HM  SRSD10-06-116HM  SRSD11-08-126HM  SRSD13-08-150HM

 SRSB08-06-102HM  SRSB10-06-116HM  SRSB11-08-126HM  SRSB13-08-150HM

0.6 0.9 1.4 2.0

6 6 8 8

102 116 126 150

66 80 90

C00-90-51 C00-90-51 C00-90-52 C00-90-52 C00-90-53 C00-90-53B C00-90-54 C00-90-54B

ø7.600 to ø8.100 ø8.101 to ø9.600 ø9.601to ø11.100 ø11.101 to ø13.100

114

 : Worldwide Warehouse Item

SumiReamer SR Reamer - Small

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

Compensation Collet Chuck (ø7.600 to ø13.100)

Fig 1

Fig 2

Fig 3

LB 1 LB 2

DIN 69871-AD

Dimensions ( mm )

Cat. No.

Stock Size Type Dia. RangeBD2 BD1 Gage Length LF LB1 LB2 Adjustment screw SW Weight (kg)Fig

AND60-40A-32-120 AND60-50A-32-120

SK40 ER32 3.0 to 20.0 76 50 SK50 ER32 3.0 to 20.0 76 50

120 120

56 29 61 24

5 5

2.2 1 4.1 1

 

MAS-BT JIS 6339-AD

Dimensions ( mm )

Cat. No.

Stock Size Type Dia. Range BD2 BD1 Gage Length LF LB1 LB2 Adjustment screw SW Weight (kg) Fig

ANT60-40A-32-120 ANT60-50A-32-120

BT40 ER32 3.0 to 20.0 76 50 BT50 ER32 3.0 to 20.0 76 50

120 120

54 29 58 24

5 5

2.2 2 4.5 2

 

*Adjustment Screw "SW" C00 03 44 (4x) for all compensation collet chucks

DIN 69893-HSK-A

Dimensions ( mm )

Stock Size Type Dia. Range BD2 BD1 Gage Length LF LB1 LB2 Adjustment Screw SW Weight (kg)Fig

Cat. No.

ANH60-63A-32-120 ANH60-100A-32-120

HSK63 HSK100

ER32 3.0 to 20.0 76 50 ER32 3.0 to 20.0 76 50

120 120

49 29 67 24

5 5

 

3.4 3

Compensation Hydraulic Chuck (ø7.600 to ø13.100)

Fig 1

LF LB 2 LB 3

LF LB 2 LB 3 LB 1

LB 1

Fig 2

Fig 3

SW1

SW2

DIN 69893-HSK-A Dimensions ( mm ) Cat. No. Stock Size DC DCON DMM LF LH LUX Tx Weight (kg) Fig 204054Z  HSK63 42 12 50 90 48 64 15IP 1.3 3 204064Z  HSK100 42 12 50 105 59 76 15IP 2.8 3 DIN 69871-AD Dimensions ( mm ) Cat. No. Stock Size DC DCON DMM LF LH LUX Tx Weight (kg) Fig 204266Z  CAT40 42 20 50 81 34 62 15IP 1.4 1 204246Z  CAT50 42 20 50 81 34 62 15IP 3.3 1

MAS-BT JIS 6339-AD/B Dimensions ( mm ) Cat. No. Stock Size DC DCON DMM LF LH LUX Tx Weight (kg) Fig 205636Z  BT30 42 20 45 90 48 63 15IP 1.5 2 204443Z  BT40 32 12 45 90 45 63 15IP 1.4 2 204455Z  BT50 32 12 45 90 34 52 15IP 4 2

Spare Parts for Small Holders

Spare Parts

Coolant Tubes

Insert Screws

SRSD

SRSB

Dia. DC Range

Taper Size

Diameter DCON

ø7.600 to ø8.100 ø8.101 to ø9.600 ø9.601to ø11.100

C00-9051 C00-90-52 C00-90-53

C00-90-51 C00-90-52 C00-90-53B C00-90-54B

12 20 32

HSK40 HSK63

C00 -03- 44 C00 -03- 44 C00 -03- 45

H00 - 40 - 01

H00 - 63 - 01 HSK100 H00 - 100 - 01

For the HSK arbor.

Adjustment Screw (SW1) for Compensation Hydraulic Chucks

ø11.101 to ø13.100 C00-90-54

 : Worldwide Warehouse Item

SumiReamer SR Reamer - Small

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

Schunk "TENDOzero" Compensating Hydraulic Chuck ( ø7.600 to ø13.100mm )

Fig 1

Fig 2

Fig 3

LF LUX

LUX

DIN 69893-HSK-A Dimensions ( mm ) Cat. No. Stock Size DC DCON DMM LF LH LUX Tx Weight (kg) Fig 204054Z  HSK63 42 12 50 90 48 64 15IP 1.3 3 204064Z  HSK100 42 12 50 105 59 76 15IP 2.8 3 DIN 69871-AD Dimensions ( mm ) Cat. No. Stock Size DC DCON DMM LF LH LUX Tx Weight (kg) Fig 1447893  CAT40 42 20 50 63.5 25 44.4 15IP 1.4 1 1447946  CAT50 42 20 50 81 34 62 15IP 3.3 1

MAS-BT JIS /DIN 7388-2 Dimensions ( mm ) Cat. No. Stock Size DC DCON DMM LF LH LUX Tx Weight (kg) Fig 205636Z  BT30 42 16 45 90 48 63 15IP 1.5 2 204443Z  BT40 32 12 45 90 45 63 15IP 1.4 2 204455Z  BT50 32 12 45 90 34 52 15IP 4 2

Fig 4

Fig 5

Fig 6

LF LUX

LUX

ABS-H

DIN 26623-1-PSC (Polygon Shank) Dimensions ( mm ) Cat. No. Stock Size DC DCON DMM LF LH LUX Tx Weight (kg) Fig 201846Z  PSC50 42 20 50 9052 - 15IP 1.05 5 201856Z  PSC63 42 20 63 9755 - 15IP 1.6 5

Dimensions ( mm )

Weight

Cat. No. Stock Size DC DCONDMM LF LH LUX Tx (kg) Fig 204576Z  ABS50 4220 —7558— 15IP 0.9 4

ASME B5.50-CAT-AD/B

Dimensions ( mm )

Weight

Cat. No. Stock Size DC DCON DMM LF LH LUX Tx (kg) Fig 203664Z  CAT40 32 12 45 102 42 83 15IP 2.0 6 204664Z  CAT50 32 12 70 102 42 83 15IP 2.7 6

Floating Chuck for Lathes (ø7.600 to ø13.100)

Fig 1

LB 1

ZS - Cylindrical Shank OZ - Floating Range

Cylindrical Shaft DIN 1835-A

Dimensions ( mm )

Stock Collet DCON Diameter Range BD2BD1 LF OZ Weight (kg)Fig

Cat. No.

PZ60-16-16-044 PZ60-16-20-044

ZS 16 ZS 20

3.0 to 10.0 42 28 44 ±1 0.3 1 3.0 to 10.0 42 28 44 ±1 0.3 1

 

ER16

N m Recommended Tightening Torque (N·m)

 : Worldwide Warehouse Item

SumiReamer SR Reamer - Small

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

l 1

Fig 2

Fig 1

l 1

Reducers for Hydro Compensation Chuck

Reducers for Hydro Compensation Chuck "Schunk" Dimensions ( mm ) Cat. No. Stock Diameter BDX Cap Dia. ød DCON Shoulder Length LF l 1 Fig 0207913  16.5 6 12 45 2 2 0207915  16.5 8 12 45 2 2 0207923  24.0 6 20 50.5 2 2 0207925  24.0 8 20 50.5 2 2

Dimensions ( mm )

Diameter BDX

Cap Dia. ød

Shoulder Length LF

Cat. No. Stock

DCON

l 1 Fig

67-12-06 67-12-08

22 22

6 8

12 12

49 49

4 4

1 1

 

Collet

Collet Nut for Seal Disk Dimensions ( mm ) Cat. No. Size øD Thread 20.107.210 ER16 28 M22 x 1.5 20.107.310 ER20 34 M25 x 1.5 20.107.410 ER25 42 M32 x 1.5 20.107.510 ER32 50 M40 x 1.5

Seal Disc for Collet Nut

Dimensions ( mm )

Cat. No.

Type Diameter Range LF

Cat. No.

Size Diameter Range

62-16- 62-20- 62-25- 62-32-

3.0 to 10.0 27.5 3.0 to 13.0 31.5 3.0 to 16.0 35 3.0 to 20.0 40

ER16 ER20 ER25 ER32

20.107.21- 20.107.31- 20.107.41- 20.107.51-

3.0 to 10.0 3.0 to 13.0 3.0 to 16.0 3.0 to 20.0

ER16 ER20 ER25 ER32

= ød Example 1: ER25, d=12  62-25-12 Use ø12 to ø16mm for 62-25- ø12 to ø20mm for 62-32- and ø12 to ø26mm for 62-40- . Stocked in increments of 1mm.

= ød Example 1: ER25, d=12  20.107.41-120; Use ø12 to ø16mm for 20.107.41- , ø12 to ø20mm for 20.107.51- and ø12 to ø26mm for 20.107.61- . Stocked in increments of 1mm.

Coolant Tubes

Spare Parts

Collet Nut Wrench Cat. No. Size 00-05-13 ER16 00-05-12 ER20 00-05-05 ER25 00-05-02 ER32

Adjustment screw for "TENDOzero" hydraulic chuck

Taper Size

HSK63 HSK100

H00 - 63 - 01 H00 - 100 - 01

9954676

For the HSK arbor.

Run-Out Indicating Insert Cat No.

System Size Stock

SRSC08-06-02 SRSC10-06-02 SRSC11-06-03 SRSC13-06-03

SRS_08 SRS_10 SRS_11 SRS_13

   

Torque Wrench Wrench Cat. No.

Torx Size

System Size Stock

N m

G00-40-15 G00-40-14 G00-40-16 G00-40-17

SRS_08 SRS_10 SRS_11 SRS_13

   

0.6 0.9 1.4 2.0

T6 T7 T9

T10

N m Recommended Tightening Torque (N·m)

 : Worldwide Warehouse Item

SumiReamer SR Reamer

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

Insert for SR Reamer

● SRG General-Purpose Straight Flute: Stop and Through Holes

Fig 1

Fig 2

Stop Hole

Conceptual Image of Chip Evacuation

A01 Type

C01 Type

S02 Type

Through Hole

Chips Evacuated Toward Front

Standard Type

Good Surface Roughness

Good Straightness

 : Worldwide Warehouse Item

SR Reamer Insert Identification

Specifying Inserts Using Workpiece Hole Diameter Tolerance The actual desired reamer diameter will be on the upper limit side of the median work tolerance, and will differ depending on diameter/tolerance range/grade. Contact Sumitomo Engineering Department for more details. (1) SR G 18.2 + 20 - 10 - A01 - F05 12R 1 (2) (3) (4) (5) (6) (7) (1) SR Reamer

Specifying Inserts Using Desired Reamer Diameter By adding a "Q" after the diameter, it is possible to specify exact desired reamer dimensions. Uncoated types are available within ±2μ, thin-coated layer types are available within ±3μ and thick-coated layer types are available within ±4μ. ① SRL 18.2 Q + 3 - 3 - A01 - F0512R1 ② ③ ④ ⑤ ⑥ ⑦ (1) SR Reamer (2) G = Straight, L = Lefthand helix (3) Median Desired Cutting Edge Diameter (mm) (4) Tolerance (μm) +/- (5) Approach Angle Code (6) Grade Symbol (7) Coating Code

(5) Approach Angle Code (6) Grade Symbol (7) Coating Code

(2) G = Straight, L = Lefthand helix (3) Workpiece Bore Diameter (mm) (4) Tolerance (μm) +/- or standard (e.g. H7)

SumiReamer SR Reamer

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

Insert for SR Reamer

● SRL Chip Evacuation Emphasized Left-hand Flute: For Through Holes

Fig 1

Fig 2

Conceptual Image of Chip Evacuation

B01 Type

Through Hole

Chips Evacuated Toward Back

For Steel Through Holes

Made-to-order items Dimensions ( mm ) Cutting Diameter DC CW Number of Teeth

ø11.900 to ø15.600 ø15.601 to ø18.600 ø18.601 to ø23.600 ø23.601 to ø28.600 ø28.601 to ø35.600 ø35.601 to ø43.600 ø43.601 to ø51.600 ø51.601 to ø60.600 ø60.601 to ø80.600 ø80.601 to ø100.600 ø100.601 to ø120.600

4.3

5.3

ø120.601 to ø140.600 SRG (Special) and SRL (Special) are made-to-order items. * Cermet grades (T1200A and T1212R1) are only available up to ø100.600 mm .

Recommended Cutting Conditions

Depth of Cut ( a p ) ( mm/radius )

Cutting Speed v c ( m/min )

Feed Rate f z ( mm/t )

ISO Part Material

Insert

Grade

Below ø20 ø20 to ø35 ø35 and above

0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 80 to 220 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 100 to 220 0.15 to 0.35 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 120 to 250 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 120 to 250 0.15 to 0.35 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 60 to 180 0.06 to 0.20 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 60 to 180 0.10 to 0.22 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 70 to 200 0.08 to 0.20 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 70 to 200 0.12 to 0.25 0.05 to 0.10 0.08 to 0.15 0.10 to 0.20 15 to 60 0.06 to 0.20 0.05 to 0.10 0.08 to 0.15 0.10 to 0.20 15 to 30 0.04 to 0.15 0.05 to 0.10 0.08 to 0.15 0.08 to 0.20 15 to 60 0.06 to 0.20 0.05 to 0.18 0.08 to 0.20 0.10 to 0.25 80 to 250 0.10 to 0.30 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 80 to 250 0.10 to 0.30 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 250 to 500 0.10 to 0.30

SRG SRL SRG SRL SRG SRL SRG SRL

Micro-grained Carbide + PVD

F0512R1

Carbon Steel

Cermet

T1200A

Micro-grained Carbide + PVD

F0512R1

Alloy Steel

Cermet

T1200A

Die Steel

Micro-grained Carbide + PVD Micro-grained Carbide + PVD Micro-grained Carbide + PVD

SRG F0512R1 SRG F0512R1 SRG F0512R1 SRG F0514R2

Tool Steels

Stainless Steel

Cast Iron

Coated Carbide Coated Carbide

Ductile Cast Iron SRG F0514R2

N Non-ferrous Alloys SRG F0510C  : Worldwide Warehouse Item

Micro-grained Carbide + DLC

SumiReamer SR Reamer

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

● SRD (Through Hole)

● SRB (Stop Hole)

Fig 1

Fig 2

Insert

LUX

Holder ( ø11.900 to 35.600mm )

Dimensions ( mm )

Holder Cat. No.

Usable Length LUX

Overall Length LF

Dia. DC Range

Shank Dia. DCON

Group No.

SRD

SRB

Carbide Shank SRD Carbide Shank SRB

Cat. No.

Fig

Cat. No.

Fig

Cat. No.

Fig

Cat. No.

Fig

ø11.900 to ø15.600  SRD16-10-100 ø15.601 to ø18.600  SRD19-12-115 ø18.601 to ø23.600  SRD24-16-128 ø23.601 to ø28.600  SRD29-20-145 ø28.601 to ø35.600  SRD36-25-170 ø11.900 to ø15.600  SRD16-10-160 ø15.601 to ø18.600  SRD19-12-185 ø18.601 to ø23.600  SRD24-16-208 ø23.601 to ø28.600  SRD29-20-240 ø28.601 to ø35.600  SRD36-25-274

1  SRB16-10-100 1  SRB19-12-115 1  SRB24-16-128 1  SRB29-20-145 1  SRB36-25-170 1  SRB16-10-160 1  SRB19-12-185 1  SRB24-16-208 1  SRB29-20-240 1  SRB36-25-274

— — — — —

0.9 0.9 1.5 1.5 1.5 0.9 0.9 1.5 1.5 1.5

2 2 2 2 2

1 1 1 1 1

2 2 2 2 2

10100 60 12115 70 16128 80 20145 95 25 170 110 10 160 120 12 185 140 16 208 160 20 240 190 25 274 214

(1) (1) (2) (2) (2) (1) (1) (2) (2) (2)

2  SRD16-10-160HM 1  SRB16-10-160HM 2 2  SRB19-12-185HM 1  SRB19-12-185HM 2 2  SRB24-16-208HM 1  SRB24-16-208HM 2 2  SRB29-20-240HM 1  SRB29-20-240HM 2 2  SRB36-25-274HM 1  SRB36-25-274HM 2

SD (Center Bolt Clamp) · Can be clamped using one center bolt to improve work efficiency · Applicable to high-torque (high-load) machining

● SRD-SD (Through Hole)

● SRB-SD (Stop Hole)

Fig 2

Insert

Fig 1

LFA

LUX

LFA

LUX

Steel Shank Holder SRD-SD/SRB-SD (Center Bolt Clamp)

Dimensions ( mm )

Holder Cat. No.

Shank Dia. DCON

Usable Length LUX

Overall Length LF

Group No.

Dia. DC Range

SRD (Through Hole)

SRB (Stop Hole)

Bolt D2

Bolt LFA

SRD SRB

Stock

Cat. No.

Fig Stock

Cat. No.

Fig

ø11.900 to ø15.600  SRD16-10-100SD 1 ø15.601 to ø18.600  SRD19-12-115SD 1 ø18.601 to ø23.600  SRD24-16-128SD 1 ø23.601 to ø28.600  SRD29-20-145SD 1 ø28.601 to ø35.600  SRD36-25-170SD 1 ø11.900 to ø15.600  SRD16-10-160SD 1 ø15.601 to ø18.600  SRD19-12-185SD 1 ø18.601 to ø23.600  SRD24-16-208SD 1 ø23.601 to ø28.600  SRD29-20-240SD 1 ø28.601 to ø35.600  SRD36-25-274SD 1

 SRB16-10-100SD 2  SRB19-12-115SD 2  SRB24-16-128SD 2  SRB29-20-145SD 2  SRB36-25-170SD 2  SRB16-10-160SD 2  SRB19-12-185SD 2  SRB24-16-208SD 2  SRB29-20-240SD 2  SRB36-25-274SD 2

4.0 6.0

10100 60 9.82.5 12115 7011.83.0 16128 8015.84.0 20145 9515.84.0 25 170 110 24.5 4.0 10160120 9.82.5 12 185 140 11.8 3.0 16 208 160 15.8 4.0 20 240 190 15.8 4.0 25 274 214 24.5 4.0

(3) (4) (5) (5) (6) (3) (4) (5) (5) (6)

(3) (7) (8) (8) (9) (3) (7) (8) (8) (9)

16.0 16.0 18.0

4.0 6.0

16.0 16.0 18.0

Carbide Shank Holder SRD-SD/SRB-SD (Center Bolt Clamp)

Dimensions ( mm )

Holder Cat. No.

Shank Dia. DCON

Usable Length LUX

Overall Length LF

Group No.

Dia. DC Range

SRD (Through Hole)

SRB (Stop Hole)

Bolt D2

Bolt LFA

SRD SRB

Stock

Cat. No.

Fig Stock

Cat. No.

Fig

ø11.900 to ø15.600  SRD16-10-160HMSD 1 ø15.601 to ø18.600  SRD19-12-185HMSD 1 ø18.601 to ø23.600  SRD24-16-208HMSD 1 ø23.601 to ø28.600  SRD29-20-240HMSD 1 ø28.601 to ø35.600  SRD36-25-274HMSD 1

 SRB16-10-160HMSD 2  SRB19-12-185HMSD 2  SRB24-16-208HMSD 2  SRB29-20-240HMSD 2  SRB36-25-274HMSD 2

4.0 6.0

10160120 9.82.5 12 185 140 11.8 3.0 16 208 160 15.8 4.0 20 240 190 15.8 4.0 25 274 214 24.5 4.0

(3) (4) (5) (5) (6)

(3) (7) (8) (8) (9)

16.0 16.0 18.0

N m Recommended Tightening Torque (N·m)

 : Worldwide Warehouse Item

SumiReamer SR Reamer

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

Compensation Collet Chuck

Fig 1

Fig 2

Fig 3

LB 1 LB 2

DIN 69871-AD

Dimensions ( mm )

Stock Size

Cat. No.

Type Diameter Range BD1 BD2 LF LB1 LB2 SW Weight (kg) Fig

AND60-40A-32-120 AND60-40A-40-135 AND60-50A-32-120 AND60-50A-40-135

   

SK 40 ER32 SK 40 ER40 SK 50 ER32 SK 50 ER40

3.0 to 20.0 3.0 to 30.0 3.0 to 20.0 3.0 to 30.0

50 63 50 63

76 120 56 76 135 68 76 120 61 76 135 76

29 32 24 24

5 5 5 5

2.2 2.2 4.1 4.2

1 1 1 1

MAS-BT JIS 6339-AD

Dimensions ( mm )

Cat. No.

Stock Size

Type Diameter Range BD1 BD2 LF LB1 LB2 SW Weight (kg) Fig

ANT60-40A-32-120 ANT60-40A-40-135 ANT60-50A-40-120 ANT60-50A-40-135 DIN 69893-HSK-A

   

BT 40 BT 40 BT 50 BT 50

ER32 ER40 ER32 ER40

3.0 to 20.0 3.0 to 30.0 3.0 to 30.0 3.0 to 30.0

50 63 50 63

76 120 54 75 135 66 76 120 58 76 135 73

29 32 24 24

5 5 5 5

2.2 2.3 4.5 4.5

2 2 2 2

Dimensions ( mm )

Stock Size

Cat. No.

Type Diameter Range BD1 BD2 LF LB1 LB2 SW Weight (kg) Fig

ANH60-63A-32-120 ANH60-63A-40-135 ANH60-100A-32-120 ANH60-100A-40-135

   

HSK 63 ER32 HSK 63 ER40 HSK 100 ER32 HSK 100 ER40

3.0 to 20.0 3.0 to 30.0 3.0 to 20.0 3.0 to 30.0

50 63 50 63

76 120 49 76 135 64 76 120 67 76 135 82

29 29 24 24

5 5 5 5

3 3 3 3

1.9 3.4 3.3

Compensation Hydro Chuck

LF LB 2 LB 3 LB 1

LF LB 2 LB 3

LF LB 2 LB 3 LB 1

Fig 1

Fig 2

Fig 3

LB 1

SW1

SW2

DIN 69871-AD

Dimensions ( mm )

Stock Size DCON BD1 BD2 BD3 LF LB1 LB2 LB3 SW1 SW2 Weight (kg) Fig

Cat. No.

SK 40 SK 40 SK 50 SK 50

20 42 46 69 135 50 71 29

5 6 5 6

4 6 4 6

2.5 3.8

1 1 1 1

AND65-40A-20-135 AND65-40A-32-180 AND65-50A-20-160 AND65-50A-32-180 MAS-BT JIS 6339-AD

   

32 62

88 180 111 -

20 42 46 69 160 70 92 34

32 62

88 180 111 -

6.4

Dimensions ( mm )

Stock Size DCON BD1 BD2 BD3 LF LB1 LB2 LB3 SW1 SW2 Weight (kg) Fig

Cat. No.

BT 40 BT 40 BT 50 BT 50

20 42 46 69 135 50 71 29

5 6 5 6

4 6 4 6

2.5 3.9 4.8 6.5

2 2 2 2

DIN 69893-HSK-A ANT65-50A-32-180 ANT65-40A-20-135 ANT65-40A-32-180 ANT65-50A-20-135

   

32 62

88 180 111 -

20 42 46 69 135 50 73 24

32 62

88 180 116 -

Dimensions ( mm )

Stock Size DCON BD1 BD2 BD3 LF LB1 LB2 LB3 SW1 SW2 Weight (kg) Fig

Cat. No.

Adjustment Screws ANH65-100A-32-180 ANH65-63A-20-135 ANH65-63A-32-180 ANH65-100A-20-135

HSK 63 HSK 63 HSK 100 HSK 100

20 42 46 69 135 50 64 29

5 6 5 6

4 6 4 6

2.2 4.2 3.4 4.9

3 3 3 3

   

32 62

88 180 104 -

20 42 46 69 135 50 82 24

32 62

88 165 110 -

Coolant Tubes

Fig 1

Fig 2

Fig 3

Fig 4

Fig 5

Dia. DCON

Taper Size

Cap Screws and Wrenches

Cat. No.

Torx Size

(1) (2) (3) (4) (5) (6) (7) (8) (9) Group No.

C00 -03- 44 C00 -03- 44 C00 -03- 45

12 20 32

H00 - 40 - 01 H00 - 63 - 01 H00 - 100 - 01

HSK40 HSK63 HSK100

Cap Screw Fig

Wrench

Fig

G00-20-01 G00-20-02 G00-20-27 G00-20-28 G00-20-29 G00-20-29 G00-20-28 G00-20-29 G00-20-29

0.9 1.5 4.0 6.0

T 6 T 8 T15 T20 T30 T30 T20 T30 T30

C00-90-00 C00-90-01 C00-90-22 C00-90-23 C00-90-24 C00-90-25 C00-90-23B C00-90-24B C00-90-25B

For the HSK arbor.

Torque Wrench Wrench Cat. No. Applicable Holder Cat. No. Torx Size G00-40-11 SR 16 / SR 19 T6

All in stock.

16.0 18.0 6.0 16.0 18.0

0.9 1.5 3.5

G00-40-12 G00-40-13

SR SR

24 - SR 81 / SR

141

T15

 : Worldwide Warehouse Item

N m Recommended Tightening Torque (N·m)

D,B,KG,A

SumiReamer SR Reamer

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

Schunk "TENDOzero" Compensating Hydraulic Chuck

Fig 1

Fig 2

Fig 3

LB 2

LB 1

LB 2

LB 1

Fig 4

Fig 5

Fig 6

LB 1

LB 2

LB 1

ASME B5.50-CAT-AD/B Cat. No. Stock Size DCONBD1BD2 LF LB1 LB2 Tx Weight (kg)Fig 203666Z  CAT40 20 38 45 102 50 83 15IP 2 6 204666Z  CAT50 20 42 70 102 50 83 15IP 2.8 6 204668Z  CAT50 32 64 70 102 65 83 15IP 4.1 6 DI N 26623-1-PSC Dimensions ( mm ) Cat. No. Stock Size DCONBD1BD2 LF LB1 LB2 Tx Weight (kg)Fig 201846Z  PSC50 20 42509052 - 15IP 1.05 4 201856Z  PSC63 20 42639755 - 15IP 1.6 4 201858Z  PSC63 32 63 63 110 62 - 15IP 2.8 4 ABS-H Type Cat. No. Stock Size DCONBD1BD2 LF LB1 LB2 Tx Weight (kg)Fig 204576Z  ABS50 20 42 - 7558 - 15IP 0.9 5

MAS-BT JIS 6339-AD/B Cat. No. Stock Size DCONBD1BD2 LF LB1 LB2 Tx Weight (kg)Fig 205636Z  BT30 20 42 45 90 48 63 15IP 1.5 2 204445Z  BT40 20 42 45 90 48 63 15IP 1.5 2 204457Z  BT50 20 42 45 90 34 52 15IP 4 2 204458Z  BT50 32 64 70 120 63 82 15IP 5.3 2 DIN 69893-HSK-A Cat. No. Stock Size DCONBD1BD2 LF LB1 LB2 Tx Weight (kg)Fig 204056Z  HSK63 20 42 50 90 48 64 15IP 1.3 3 204057Z  HSK63 25 57 63 120 59 94 15IP 2.2 3 204058Z  HSK63 32 64 75 125 63 99 15IP 2.7 3 204066Z  HSK100 20 20 50 105 59 76 15IP 2.8 3 204067Z  HSK100 25 25 63 110 62 81 15IP 2.8 3 204068Z  HSK100 32 32 75 110 62 81 15IP 3.8 3 *Coolant tube not included Dimensions ( mm ) Cat. No. Stock Size DCONBD1BD2 LF LB1 LB2 Tx Weight (kg)Fig 1447893  SK40 20 42 50 81 34 62 15IP 1.4 1 1447946  SK40 32 63 80 81 26 62 15IP 2 1 204246Z SK50 20 42 50 81 34 62 15IP 3.3 1 204247Z SK50 32 64 70 104 63 84 15IP 4.4 1 DIN 69871-AD/B

Floating Chuck for Lathes ( ø11.900 to ø35.600mm ) LF LB 1 Fig 1

Fig 2

LB 1

ZS - Cylindrical Shank OZ - Floating Range

Cylindrical Shaft DIN 1835-A

DIN 69880-VDI

Dimensions ( mm )

Cat. No. Stock Shank Type Diameter Range BD 1 BD 2 DCON LF LB 1 OZ Fig PZ60-25-20-053  ZS 20 ER25 3.0 to 16.0 42 57 20 53 26 ±1 1 PZ60-32-25-058  ZS 25 ER32 3.0 to 20.0 50 69 25 58 27 ±1.5 1 PZ60-40-25-064  ZS 25 ER40 3.0 to 26.0 63 79 25 64 33 ±1.5 1 PZ60-32-32-058  ZS 32 ER32 3.0 to 20.0 50 69 32 58 27 ±1.5 1 PZ60-40-32-064  ZS 32 ER40 3.0 to 26.0 63 79 32 64 33 ±1.5 1

Cat. No. Stock Shank Type Diameter Range BD 1 BD 2 DCON LF LB 1 OZ Fig PV60-25-20-057  VDI 20 ER25 3.0 to 16.0 42 57 20 57 26 ±1 2 PV60-25-30-064  VDI 30 ER25 3.0 to 16.0 42 68 30 64 26 ±1 2 PV60-25-30-072  VDI 30 ER32 3.0 to 20.0 50 68 30 72 27 ±1.5 2 PV60-32-40-074  VDI 40 ER32 3.0 to 20.0 50 83 40 74 27 ±1.5 2 PV60-40-40-074  VDI 40 ER40 3.0 to 26.0 63 83 40 74 33 ±1.5 2

 : Worldwide Warehouse Item

SumiReamer SR Reamer

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

Insert Holders

● SRKG (Through Hole)

● SRKB (Stop Hole)

Insert

Fig 1

Fig 2

LFS

Head ( ø35.601 to 140.6mm )

Cap Screws and Wrench

Dimensions ( mm )

Holder Cat. No.

Center Assembly Bolt

Diameter

Shank Dia. DCON

Length

Shank

Dia. DC Range

Insert Screws

Cap Screw Tightening Torque

N m

SRKG

SRKB

Fig

LFS

SRKG SRKB

1  SRKB44-32-18-030 2 1  SRKB52-39-20-035 2 1  SRKB61-46-25-040 2 1  SRKB81-56-32-050 2

ø35.601 to ø43.600  SRKG44-32-18-030 ø43.601 to ø51.600  SRKG52-39-20-035 ø51.601 to ø60.600  SRKG61-46-25-040 ø60.601 to ø80.600  SRKG81-56-32-050

32 18 30 30 C00-90-02 (4x) 1.5 C00-26-23 C00-26-23B Refer to page 19 for assembly instructions, and recommended torque specifications. 39 20 35 30 C00-90-02 (5x) 1.5 C00-26-38 C00-26-38B 46 25 40 35 C00-90-02 (5x) 1.5 C00-24-26 C00-24-26B 56 32 50 40 C00-90-04 (4x) 3.5 C00-26-37 C00-26-37B 76 40 60 50 C00-90-04 (4x) 3.5 C00-24-31 C00-24-31B 76 40 60 50 C00-90-04 (8x) 3.5 C00-24-31 C00-24-31B

ø80.601 to ø100.600  SRKG101-76-40-060 1  SRKB101-76-40-060 2 ø100.601 to ø120.600  SRKG121-76-40-060 1  SRKB121-76-40-060 2 ø120.601 to ø140.600  SRKG141-76-40-060 1  SRKB141-76-40-060 2

76 40 60 50 C00-90-04 (8x) 3.5 C00-24-31 C00-24-31B *Refer to the table at the bottom of page 11 for the catalog numbers of cap screws and wrenches applicable for each product. *: For SRKG **: For SRKB

Adaptors (with Integrated Compensation Device)

● BT/A

● HSK

Fig 2

Fig 1

LB 1

DIN 69871-AD

DIN 69871-B

Dimensions ( mm )

Cat. No.

Stock Size BD 1

LF LB 1 Weight (kg) Fig

Cat. No.

Stock Size BD 1

LF LB 1 Weight (kg) Fig

SRAD10-40A-44-065 SRAD10-40A-52-065 SRAD10-40A-61-075 SRAD10-40A-81-080 SRAD10-40A-101-095 SRAD10-50A-44-065 SRAD10-50A-52-065 SRAD10-50A-61-075 SRAD10-50A-81-085 SRAD10-50A-101-095 MAS-BT JIS 6339-AD Cat. No. SRAT10-40A-44-060 SRAT10-40A-52-065 SRAT10-40A-61-070 SRAT10-40A-81-080 SRAT10-40A-101-095 SRAT10-50A-44-065 SRAT10-50A-52-065 SRAT10-50A-61-075 SRAT10-50A-81-085 SRAT10-50A-101-095

SRAD10-40B-44-065 SRAD10-40B-52-065 SRAD10-40B-61-075 SRAD10-40B-81-080 SRAD10-40B-101-095 SRAD10-50B-44-065 SRAD10-50B-52-065 SRAD10-50B-61-075 SRAD10-50B-81-085 SRAD10-50B-101-095 DIN 69893-HSK-A Cat. No. SRAH10-63A-44-085 SRAH10-63A-52-090 SRAH10-63A-61-100 SRAH10-63A-81-105 SRAH10-63A-101-120 SRAH10-100A-44-090 SRAH10-100A-52-095 SRAH10-100A-61-100 SRAH10-100A-81-120 SRAH10-100A-101-130

1 1 1 1 1 1 1 1 1 1

SK40 32 65 46 SK40 39 65 46 SK40 46 75 56 SK40 56 80 61 SK40 76 95 76 SK50 32 65 46 SK50 39 65 46 SK50 46 75 56 SK50 56 85 66 SK50 76 95 76

1.1 1.2 1.4 1.6 2.2 2.9 3.0 3.2 3.6 4.6

SK40 SK40 SK40 SK40 SK40 SK50 SK50 SK50 SK50 SK50

33 65 33 38 65 38 43 75 43 53 80 56 27 65 32 27 65 39 37 75 46 47 85 56 - 95 76 57 95 76

1.1 1.3 1.4 1.7 2.5 3.7 3.8 4.0 4.3 5.1

         

Stock Size BD 1

LF LB 1 Weight (kg) Fig

Stock Size BD 1

LF LB 1 Weight (kg) Fig

2 2 2 2 2 2 2 2 2 2

BT40 BT40 BT40 BT40 BT40 BT50 BT50 BT50 BT50 BT50

32 60 33 39 65 38 46 70 43 56 80 53 76 95 — 32 65 27 39 65 27 46 75 37 56 85 47 76 95 57

1.1 1.3 1.4 1.7 2.5 3.7 3.8 4.0 4.3 5.1

 HSK63  HSK63  HSK63  HSK63  HSK63

32 85 59 39 90 64 46 100 74 56 105 79 76 120 94

1.0 1.2 1.5 1.8 2.4 2.3 2.6 2.8 3.5 5.0

         

1 1 1 1 1 1 1 1 1 1

 HSK100 32 90 61  HSK100 39 95 66  HSK100 46 100 71  HSK100 56 120 91  HSK100 76 130 101

Coolant Tubes Taper Size HSK40

*Coolant tube is not included

H00 - 40 - 01 H00 - 63 - 01 H00 - 100 - 01

HSK63 HSK100

 : Worldwide Warehouse Item

SumiReamer SR Reamer - Holders

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

● System Holders Beta Modular - Ø 139.801 - 200.200 mm

Fig. 1

Fig. 2

LFS

System Holders Beta Modular - DIN 69871-AD

Spare Parts Dimensions ( mm )

Clamping Screw

Shank Dia.

Length LFS

Weight (lbs)

Length LF

Size Beta

Cat. No.

Fig Diameter DF

 BD10-50A-63-060  BD10-50A-80-070

BM-63 7.27 Z00-63-24 BM-80 8.82 Z00-80-24 BM-100 15.21 Z00-100-24

63 80

1 1

63 80

41 51 96

60 70

SK50

100  BD10-50A-100-115 1

100

115

System Holders Beta Module - DIN 69871-B

Spare Parts Dimensions ( mm )

Clamping Screw

Shank Dia.

Diameter DF

Length LFS

Length LF

Weight (lbs)

Size Beta

Cat. No.

Fig

 BD10-50B-63-060

BM-63 7.27 Z00-63-24 BM-100 15.21 Z00-100-24

41 96

SK50

100  BD10-50B-100-115 2

100

115

Fig. 1

Fig. 2

LFS

System Holders Beta Modular - MAS-BT JIS 6339-AD

Spare Parts

Dimensions ( mm )

Clamping Screw

Shank Dia.

Diameter DF

Length LFS

Length LF

Weight (lbs)

Size Beta

Cat. No.

Fig

 BT10-50A-63-080 1  BT10-50A-80-100 1

BM-63 9.47 Z00-63-24 BM-80 12.12 Z00-80-24 BM-100 15.43 Z00-100-24

63 80

42 62 72

100 110

BT50

100  BT10-50A-100-110 1

100

System Holders Beta Module - DIN 69893-HSK-A

Spare Parts

Dimensions ( mm )

Clamping Screw Coolant Tube

Shank Dia.

Diameter DF

Length LFS

Length LF

Weight (lbs)

Size Beta

Cat. No.

Fig

 BH10-100A-63-080*  BH10-100A-80-090*

BM-63 9.47 Z00-63-24 H00-63-01

63 80

2 2

63 80

35 45 55

80 90

BM-80 12.12 Z00-80-24

—

HSK100

100  BH10-100A-100-100* 2

BM-100 15.43 Z00-100-24 H00-100-01

100

* Coolant tube is not included

 : worldwide warehouse item

SumiReamer SR Reamer - Holders

Carbon Steel/ Alloy Steel up to 0.28%

Carbon Steel/ Alloy Steel from 0.29%

Hardened Steel up to 45HRC

Stainless Steel

Tempered Steel

Ductile Cast Iron

Aluminum Alloy

Copper Alloy

Cast Iron

● System Holders Beta Modular - Ø 139.801 - 200.200 mm

LFS

Fig. 1

Fig. 2

LFS

System Holders Beta Modular - ISO 26623-1-PSC

Spare Parts

Dimensions ( mm )

Clamping Screw

Shank Dia.

Length LFS

Weight (lbs)

Length LF

Size Beta

Cat. No.

Fig Diameter DF

 C10-63-63-065

BM-63 3.30 Z00-63-24

PSC63 63

System Holders Beta Module - ASME B5.50-CAT-AD

Spare Parts

Dimensions ( mm )

Clamping Screw

Shank Dia.

Diameter DF

Length LFS

Length LF

Weight (lbs)

Size Beta

Cat. No.

Fig

C6U4-B063 C6U4-B080 C6U4-B100

BM-63 6.61 Z00-63-24 BM-80 7.27 Z00-80-24 BM-100 9.92 Z00-100-24

63 80

2 2 2

63 80

30 40

65 75

CAT50

100

106

125

 : worldwide warehouse item

SumiReamer SR Reamer - Large

● Modular Holders - Ø 139.801 - 200.200 mm

Fig. 1

Fig. 2

2 1

1 2

KWW

Modular Holders - DIN 69871-AD/B

Spare Parts

Dimensions ( mm )

Treaded Pin M10x 20 Wrench Cyl. Screw

Diameter DF

Length LF

Width KWW

Size

Cat. No.

Fig

 AD10-50AB-100 060 1  AD10-50AB-117 060 1  AD10-50AB-140 060 1

100 117 140

60 60 60

5 5 5

C00-22-15 C00-22-15 C00-22-64

SK50

C00-03-28

G00-02-06

Modular Holders - ASME B5.50-CAT-AD/B*

Spare Parts

Dimensions ( mm )

Treaded Pin M10x 20 Wrench Cyl. Screw

Diameter DF

Length LF

Width KWW

Size

Cat. No.

Fig

 AC10-50AB-100-060 2  AC10-50AB-117-060 2  AC10-50AB-140-060 2

100 117 140

60 60 60

5 5 5

C00-22-15 C00-22-15 C00-22-64

C00-03-28

G00-02-06

CAT50

 : worldwide warehouse item

*Requires retention knob with metric thread

SumiReamer SR Reamer - Large

● Modular Holders - Ø 139.801 - 200.200 mm

Fig. 1

Fig. 2

2 1

KWW

Modular Holders - MAS-BT JIS 6339-AD/B

Spare Parts

Dimensions ( mm )

Treaded Pin M10x 20 Wrench Cyl. Screw

Diameter DF

Length LF

Width KWW

Size

Cat. No.

Fig

 AT10-50AB-100-070 2  AT10-50AB-117-080 2 AT10-50AB-140-080 2

100 117 140

70 80 80

5 5 5

C00-22-15 C00-22-15 C00-22-64

BT50

C00-03-28 G00-02-06

Modular Holders - DIN 69893-HSK-A

Spare Parts

Dimensions ( mm )

Treaded Pin M10x 20 Wrench Cyl. Screw Coolant Tube HSK100

Diameter DF

Length LF

Width KWW

Size

Cat. No.

Fig

HSK63  AH10-63A-100-065* HSK100  AH10-100A-80-055*

2 2

100

65 55 65 65 75

5 4 5 5 5

C00-22-15

—

HSK100  AH10-100A-100-065* 2 HSK100  AH10-100A-117-065* 2

100 117 140

C00-22-15 C00-22-15 C00-22-64

C00-03-28 G00-02-06

H00-100-01

AH10-100A-140-075* 2 * Coolant tube is not included

HSK100

 : worldwide warehouse item

SumiReamer SR Reamer - Large ■ Troubleshooting Failure Countermeasures

Failure

Countermeasures

· Reduce the runout as much as possible (use a holder with a diameter correction mechanism). · Decrease the cutting speed. · Increase the feed rate. · Increase the coolant concentration. · Reduce the stock removal. · Check the cutting edge for damage (whether there are built-up edges). · Change the reamer diameter. · Reduce the runout as much as possible (use a holder with a diameter correction mechanism). · Decrease the cutting speed. · Decrease the feed rate. · Adjust the coolant concentration. · Review the pre-machining process. · Review the clamping method of the workpiece. · Compare the hole diameters when the workpiece is clamped and when it is unclamped. · Check and correct the direction of chip evacuation. · Reduce the runout as much as possible (use a holder with a diameter correction mechanism). · Change the approach angle of the insert cutting edge. · Review the clamping method of the workpiece. · Decrease the cutting speed. · Increase the feed rate. · Check the cutting edge for damage. · Reduce the runout as much as possible (use a holder with a diameter correction mechanism). · Check whether the cutting conditions are within the recommended range. · Change to internal coolant supply. · Increase the coolant concentration.

Return Mark

Enlarged Diameter

· Reduce the runout as much as possible (use a holder with a diameter correction mechanism). · Check the cutting edge for damage (whether there are built-up edges). · Reduce the stock removal. · ‌Change to an insert with a sharper cutting edge shape. · Decrease the return (lifting) feed.

Irregular Cutting Noise

Tapered Hole

· Decrease the coolant concentration. · Increase the stock removal. · Check the cutting edge for damage. · Change the approach angle of the insert cutting edge.

Small Work Diameter

· Replace the insert. · Decrease the coolant concentration.

Chatter marks on machined surface

· Increase the stock removal. · Increase the cutting speed. · Decrease the feed rate.

Poor Surface Roughness

● Precautions for SD (Center Bolt Clamp) This product can be used for both through-hole and stop-hole boring. However, the head of the center bolt protrudes from the end of the body, so ensure clearance by referring to the protrusion of the center bolt ( LFA ) shown in the dimension table. [For Through Boring] [For Stop Boring]

Obstacle

Bottom Face of Workpiece

SumiReamer SR Reamer - Large

■ SR Reamer Usage Instructions (Adjusting Runout) The runout at the cutting edge of a reamer should be zero to obtain optimum boring precision. To correct runout in the holder or the machine's spindle, use of holders with a runout adjustment mechanism, hydro chucks and shrink-fitting is recommended. Various methods can be used to measure runout on a SumiReamer SR Reamer. With good runout repeatability, it is recommended that inserts be replaced without removing the shank holder from the spindle.

● Runout Adjustment

Procedure: 1. Secure central clamping screw according to value "A" in the table (if no value is listed use value "B"). 2. Load the tool into the machine spindle. 3. Set the indicator (with 1 µm / .0001 inch resolution on the marked run out ① area on the shank. 4. Measure run-out of the two adjustment screw ② axes. Compensate half the value of the total run-out error by using the adjustment screws. Check run out on all four axis points and repeat the adjustment if necessary. Tighten all adjusting screws, and verify run-out of .005 mm / .0002"" T.I.R. or less. 5. Tighten the central clamping screw according to the value in table "B". 6. Check the run out again and readjust if necessary.

For Reaming Diameters larger than 36.601 mm

Procedure 1. Secure central clamping screw according to value "A" in the table (if no value is listed use value "B"). 2. Load the tool into the machine spindle. 3. Set the indicator (with 1 µm / .0001 inch resolution) on the marked run out area ① on the shank. 4. Measure run-out of the two adjustment screw ② axes. Compensate half the value of the total run-out error by using the adjustment screws. Check run out on all four axis points and repeat the adjustment if necessary. Tighten all adjusting screws, and verify run-out of .005 mm / .0002"" T.I.R. or less. 5. Tighten the central clamping screw according to the value in table "B". 6. Check the run out again and readjust if necessary.

Center locking screw

Recommended Tightening Torque for Center Locking Screw (N·m) Holder Size Cap Screw Size A B SRK 44 C00-26-23G/B M8 × 60 25 32 SRK 52 C00-26-38G/B M8 × 70 25 32 SRK 61 C00-24-26G/B M10 × 80 40 55 SRK 81 C00-26-37G/B M12 × 100 65 85 SRK 101 C00-24-31G/B M16 × 100 95 120

Adjustment screw

G, B

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