Case Study_Railway bed_BXC 30 Geogrid_Final_Sept 2018


Railway Application


WHAT: Railway track extension at Canadian National Rail. Transcona Yard-Winnipeg, MB Canada APPLICATION: The Canadian National Railway (CN Rail) wanted to build an additional 6-track extension at the Transcona yard in Winnipeg, Manitoba. Heavy rail cars were expected to pass over this extension area and CN Rail was looking for an economical, fast, environmentally friendly and technically sound solution for their track extension. CHALLENGE: The site had swampy conditions with wet and soft clay soils. In fact when standing on the ground one would easily sink a minimum of 6 inches due to the very low shear strength of the subgrade soils in wet, saturated conditions. Since it was not possible to place a capping layer on these soils, CN Rail was forced to delay construction of the track extension, which was further complicated by continuous heavy rainfall. Additionally, a railway track constructed over soft and plastic subgrade soils may experience progressive shear failure and excessive plastic deformation. This would require frequent maintenance while disrupting operations, reducing efficiency and increasing cost. The challenge was to design and construct a stable formation on the weak subgrades which could serve as a satisfactory foundation for the rail tracks trafficked by heavy rail cars.

CONVENTIONAL SOLUTION: Conventional solutions for soft soil stabilization include techniques such as excavation and replacement, lime or lime cement stabilization, preloading, vertical drains, sand or sand-lime piles, and stone columns among others. These are cumbersome and expensive. In some cases a working platform may be needed to allow the construction plant and equipment to move around. Due to these constraints and the cost involved, these solutions were not considered appropriate for this site. TITAN SOLUTION: Titan proposed a geosynthetics solution as the most suitable for this project. Based on the nature of the subgrade soils and the type of loading, the geosynthetic needed to do three things: separate, filter and reinforce. Given this, Titan proposed its heavy duty bi-axial geogrid composite TE-BXC30. The product consists of TE-BX30PP biaxial geogrid, bonded to a 6oz continuous filament, needle-punched nonwoven geotextile. It was placed directly over the weak and saturated sub-grade and a 600 mm thick granular (< 50 mm limestone) capping/sub-ballast layer was placed and compacted above it.

TE-BXC30 installation in progress

The apertures of the geogrid provide a high degree of interlock with the granular material. The positive mechanical interlock of the geogrid component with the fill particles creates a laterally and flexurally stiff platform. Consequently the TE-BXC30 geogrid composite layer with the first lift of fill acts as a firm working platform facilitating speedy construction. The nonwoven component acts as a separator preventing loss of granular material into the soft subgrade during placement and compaction of the fill. The confinement that this product provides allows the capping layer to be compacted to high density.

Soil conditions (pre-installation)

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