Section H 25-26

WaveMill WFX Series

■ Grade Application Range

Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting

Work Material

Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Grade

ACU2500

ACU2500

C

ACP100

C

ACK200

Cast Iron

ACP200

P

ACK300

Steel

P

ACP300

P

H

T4500A

DL1000

P

ACU2500

Non-Ferrous Metal

H1

C

ACM200

Stainless Steel

ACM300

P The letters "C" and "P" at the end of each grade indicate the coating type. C

P : CVD, : PVD, Blank: Uncoated

■ Chipbreaker Selection

P

K Exotic Alloy

N

M

Part Material

L Light Cutting

L Type

G Type

H Type

Wiper Insert

S Type

General-purpose (Standard)

Chipbreaker

G

H Heavy Cutting

Features Low Cutting Force General-purpose Type High Strength Type

Wiper Edge

Sharp Edge

Cutting Edge Cross Section

10°

20 °

15°

25°

15°

Cutting Edge Strength → Large

Light Cutting, Low Rigidity Milling and Reduction of Burrs

Main Chipbreaker General Purpose to Interrupted Milling

Roughing, Heavy Interrupted Cutting and Hardened Steel Milling

Applications

For Non-Ferrous Metals High-precision Finish

Optimized wiper edge shape provides superior surface roughness. ■ Wiper Insert

Precautions when Using Wiper Inserts ● The wiper insert has a single corner specication. ● Place the wiper insert so that the chamfered corner is in location (1) shown in the gure. ● Use the corner with the ID mark. (2) (08-size inserts have no marks) ● Refer to page N55 for details about wiper inserts.

(1)

M Class Inserts

Wiper inserts are 0.006 in longer than M Class inserts

(2)

Wiper Edge

■ Cutting Conditions

Cutting Speed vc (SFM/m/min) Min. - Max

Feed Rate fz (IPT/mm/t) Min. - Max

D.O.C. (In/mm)

Part Material General Steel

ISO

Grades

492 - 820 150 - 250

0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0

ACU2500 ACP200 ACP300

591 - 1148 0.004 - 0.008 < 0.394 180 - 350 0.10 - 0.20 < 10.0

P

Soft Steel

328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820

0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0

Die Steel

ACM200

Stainless Steel

0.004 - 0.008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0

M

0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0

ACP300

0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10 - 0.20 < 10.0

K Cast Iron

H103

100 - 250

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