Section H 25-26

WaveMill WFXF(X) S hellmill I nch - 12mm Inserts

Steel

Stainless Steel

Cast Iron

Non-Ferrous Metal

Aluminum Alloy

Exotic Alloy

Radial

-8°

.394”

Rake Angle

Axial

Fig 1

Fig 2

Fig 3

Fig 4

Fig 5

ø101.6 DCB 4-ø18 DCSFMS

DCSFMS DCB KWW

DCSFMS DCB

DCSFMS DCB KWW

DCSFMS DCB KWW

KWW

KWW

D1

DC D1

DC D1

ø17

D1 D2

DC

D2 D1

DC

H

DC

Body (Fine & Extra Fine Pitch) 

Dimensions (inch)

Weight (kg)

Dia. DC

Boss DCSFMS

Height LF

Bore Dia. DCB

Keyway Width KWW

Keyway Depth KDP

Mounting Depth CBDP

Bolt D1

Bolt D2

Number of Teeth

Cat. No.

Fig

WFXF42000R WFXF42500R WFXF43000R WFXF44000R WFXF45000R WFXF46000R WFXF48000R WFXX42000R WFXX42500R WFXX43000R WFXX44000R

● 2.000 1.500 1.750 .750 .312 .190 .750 .609 .406 4 ● 2.500 1.750 1.750 1.000 .375 .220 .750 .797 .531 5 ● 3.000 2.250 1.750 1.000 .375 .220 .750 .797 .531 6 ● 4.000 2.870 2.000 1.250 .500 .280 .750 1.000 .656 7 4.000 3.750 2.500 1.500 .625 .380 1.000 2.000 1.181 7 ● 5.000 3.750 2.500 1.500 .625 .380 1.000 2.000 .781 8 ● 2.000 1.500 1.750 .750 .312 .190 0.750 0.609 .406 5 ● 2.500 1.750 1.750 1.000 .375 .220 0.750 0.797 .531 6 ● 3.000 2.250 1.750 1.000 .375 .220 0.750 0.797 .531 8 ● 4.000 2.870 2.000 1.250 .500 .280 0.750 1.000 .656 10 4.000 3.750 2.500 1.500 .625 .380 1.000 2.000 1.181 10 ● 5.000 3.750 2.500 1.500 .625 .380 1.000 2.000 .781 12 ● 6.000 4.380 2.500 1.500 .625 .380 1.060 2.000 - ● 8.000 5.906 2.500 2.500 1.000 .560 1.594 5.118 - 12 16

.28 1 .42 1 .73 1 1.46 1 2.23 3 2.94 1 4.11 2 6.41 3

WFXF44000R-1.50 ●

1 1 1 1 3 1

0.29 0.44 0.74 1.46 2.25 2.95

WFXX44000R-1.50 ●

WFXX45000R

Inserts are sold separately. * Sizes ø6.000", ø8.000" & ø160 mm and above do not have coolant holes. Insert 

Dimensions (inch)

Grade

Coated Carbide

Carbide DLC Cermet

Fig 1

High-speed / Light General-purpose

P

K K

N N

RE

wpr

Process

P

Roughing

K

Wiper Facet Length wpr

Nose Radius RE

Cat. No.

Fig

.500

.187

Fig 2

Wiper Insert

SOMT120408PDER-L SOMT120404PDER-G SOMT120408PDER-G SOMT120412PDER-G SOMT120416PDER-G SOMT120408PDER-H SOET120408PDFR-S XOEW120408PDTR-W

● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● - - - - - - - -

- - - - - -

- - - - - -

- - - - - -

.031 .067 1 .016 .083 1 .031 .067 1 .047 .047 1 .063 .031 1 .031 .067 1

.504

R0.8

.256 wpr

.187

● ●

.031 -

1

- - - - - ●

-

-

-

.256 2

Refer to H86 (Precautions when Using Wiper Inserts) (Mounting Precautions).

Identification Code WFX F 4 2000 R

Shim Screw

Insert Screw Insert

Cutter Series Fine-Pitch Indication

Insert Size

Cutter Dia. 2.000"

Feed Direction

■ Cutting Conditions

Shim

Cutting Speed vc ((SFM / m/min) Min. - Max

Feed Rate fz (IPT/ mm/t) Min. - Max

D.O.C. (Inch / mm )

Part Material General Steel

ISO

Grades

492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820

0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0

ACU2500 ACP200 ACP300

P

Soft Steel

Parts Shim Shim Screw Insert Screw Wrench Wrench (For Shims)

Die Steel

ACM200

Stainless Steel

.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0

M

N m WFXS4R BW0507F BFTX03512IP 3.0 TRDR15IP LH035 SUMI-P Anti-seize cream included in the package.

0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0

ACP300

0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0

K Cast Iron

N m Recommended Tightening Torque (N·m)

100 - 250

The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note

H108

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