Sumi Dual Mill TSX Series ■ Insert Grade Selection
■ Coating Features P Super ZX Coat (PVD: Physical Vapor Deposition) Employs our super multi-layered New Super ZX Coat, which utilizes our proprietary thin-layer coating technology and advanced nanotechnology. The coating consists of thousands of alternating, nanometer-thin (1 nanometer = 1 billionth of a meter) layers
Lineup of Milling Grades ACP100/ACP200/ACP300, Stainless Steel Milling Grades ACM200/ACM300, Cast Iron Milling Grades ACK200/ACK300 and more for a wide range of materials.
Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
Characteristics of the Coating Layer New Super ZX Coat
ACU2500
60
C
H
ACP100
Super ZX Coat
50
Laminating Cycle up to 10nm
ACP200
Steel
40
P
ZX Coat
ACP300
TiCN
30
P
TiAIN
ACP200 ACP300 ACM300 ACK300 New Super ZX Coat
20
TiN
10nm
600 800 1,000 1,200
ACU2500
Coating Cross-Section (TEM Image)
Oxidation Starting Temperature (°C)
C
▶ Compared to conventional tools, the coating hardness has been increased by 40% and the oxidation starting temperature has been increased by 200°C ▶ Enables more than 1.5 times the machining speed and efficiency of conventional tools ▶ Achieves more than double the tool life of conventional tools
ACM200
Stainless Steel
ACM300
Work Material
Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Grade
P
ACU2500
C Super FF Coat (CVD: Chemical Vapor Deposition)
C
ACK200
Cast Iron
Provides excellent wear resistance and high reliability thanks to our coating stress control technology and the ultra-fine crystal grain coating layer of the Super FF Coat achieved through our proprietary CVD process technology
ACK300
P
Characteristics of the Coating Layer
ACU2500
C
ACM200
Coating Hardness: 30% Increase Surface Roughness: 50% Reduction
Super FF Coat
Alumina
Exotic Alloy
50
ACM300
P
40
Conventional coating
The letters "C" and "P" at the end of each grade indicate the coating type. C
P : CVD, : PVD, Blank: Uncoated
TiCN
30
■ Product Range
ACP100 ACM200 ACK200 Super FF Coat
20
Nose Radius (inch)
Substrate
Cat. No.
0.05 0.10 0.15 0.20
R.016 R.031 R.047 R.063
R.094
R.126
TiCN Surface Roughness Ra ( μ m)
Cross-section of Coating
D D D D D
D D D D D
D D D D D
D D D D D
LNEX 0804 SS PNER-L LNEX 0804 SS PNER-G LNEX 1306 SS PNER-L LNEX 1306 SS PNER-G LNEX 1306 SS PNER-H
▶ Achieves excellent chipping resistance with smooth coating and our coating stress control technology ▶ High-speed, high-efficiency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer ▶ Achieves more than double the tool life of conventional tools
D D D
D D D
■ Chipbreaker Selection
■ Chipbreaker Lineup
P
K
S
M
Part Material
L Light Cutting
↑
L
G
H
Chipbreaker
G General-purpose
→ Large H Heavy Cutting
Low Cutting Force
General-Purpose
High Strength
Features
Cutting Edge Strength
15°
LNEX08 Type Cross Section
30°
Not Available
LNEX13 Type Cross Section
21°
21°
25°
Light Cutting, Low Rigidity Milling and Reduction of Burrs
General-purpose to Interrupted Milling
Heavy Cutting, Heavy Cross-Section Machining and Hardened Steel Milling
Applications
H129
Made with FlippingBook flipbook maker