Sumi Dual Mill TSX Series ■ Application Examples
4140 Machine Components
304 Stainless Steel Guide
Sumitomo Conventional Tool TSXF08020E ACP200 G 20 3 886 26 Vertical Type 4 Corners - - 20 3 886 26
Sumitomo Conventional Tool
TSXM13125RS ACM200 L 125 10 230 3.15 0.0018 0.197
- - - 125 8 230 1.57 0.0011 0.197
Tool Grade
Machining Center: BT50 Tool Grade
Machining Center: BT30
Chipbreaker Cutter Dia. (mm) Number of Teeth v c (SFM) v f (IPM) f z (IPT)
Chipbreaker
(1)
(3)
(2)
Cutter Dia. (mm)
Number of Teeth v c (SFM) v f (IPM) f z (IPT)
H
0.002 0.315 0.028 Wet
0.002 0.315 0.025 Wet
a p (inch) a e (inch)
a p (inch) a e (inch) Coolant
Side Milling (1)(2) (3) Face Milling
3.74 Wet
3.74 Wet
Coolant
Reduced nishing processes thanks to wall surface accuracy superior to conventional tools.
2 times the machining efficiency and 2 times longer tool life.
Results
Results
Cast Steel Shaft Housing
Gray Cast Iron Cylinder Block
Sumitomo Conventional Tool
Sumitomo Conventional Tool
TSX13050RS ACK300 L 50 4 771
TSX13100R ACP200 G 100 6 600
- - - 100 8 450
- - - 50 4 771 23.6 .004
Tool
Tool
Machining Center: BT40
Machining Center: BT40
Grade
Grade
Chipbreaker
Chipbreaker
Cutter Dia. (mm)
Cutter Dia. (mm)
Number of Teeth v c (SFM) v f (IPM) f z (IPT)
Number of Teeth v c (SFM) v f (IPM) f z (IPT)
23.6 .004
37.87 0.011
39.37 0.011
a p (inch) a e (inch)
a p (inch) a e (inch)
0.0315 0.0315 Wet
0.0315 0.0315 Wet
Roughing: 0.12” , Finishing: 0.04”
Roughing: 0.12”, Finishing: 0.04”
- Wet
- Wet
Coolant
Coolant
Dimensional tolerance and surface roughness superior to conventional tools.
Machined surface superior to conventional tools.
Results
Results
Ductile Cast Iron Housing
4130 Bearing Cover
Sumitomo Conventional Tool
Sumitomo Competitor's Product TSXM13080RS ACP200 H 80 7 591 37.4 - - - 80 6 591 37.4
Tool
Tool
TSXM13050RS
Single-Sided 4 Corners
Machining Center: BT40
Horizontal Machining Center: BT50
Grade
Grade
ACK300
-
Chipbreaker
Chipbreaker
G
-
Cutter Dia. (mm)
Cutter Dia. (mm)
50
50
Number of Teeth v c (SFM) v f (IPM) f z (IPT)
Number of Teeth v c (SFM) v f (IPM) f z (IPT)
5
5
787
787
45.3
45.3
0.005 0.031 1.97 Dry
0.008 0.031 1.97 Dry
0.006
0.006
a p (inch) a e (inch)
a p (inch) a e (inch)
0.04
0.04
1.18
1.18
Coolant
Coolant
Dry
Dry
Tool life extension of 131% achieved.
Tool life extension of 333% achieved.
Results
Results
H130
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