Section H 25-26

WaveMill WFXH Series ■ Ramping and Helical Milling

ø D For minimum diameter

ø D For maximum diameter

Ramping Angle

Min. Diameter, Max. Diameter

Ramping Angle

Max Diameter DCX (Inch/ mm )

Helical Milling (inch)

Helical Milling (inch)

Max Diameter DCX

Ramping

Ramping

H

Insert Cat. No.

Insert Cat. No.

Min. Dia. Max. Dia. Maximum Ramping Angle

Min. Dia. Max. Dia. Maximum Ramping Angle

1.000 1.250

1.419 1.934 1.916 2.434 2.414 2.934

1.5° 0.5°

40 50 63 40 50 63 40 50 63 40 50 63

2.204 3.110 2.992 3.898

SOMT12 ○○ 04 - □

0°30'

1.500 0.5° 2.000 Impossible Impossible Impossible 25 1.378 1.929 1°30' 32 1.929 2.480 0°30' 40 2.559 3.110 0°30' 50 Impossible Impossible 0°30' 63 Impossible Impossible Impossible

Impossible Impossible Impossible

2.204 3.071 2.992 3.858 4.016 4.882 2.165 3.032 2.953 3.819 3.976 4.843 2.165 2.992 2.953 3.779 3.976 4.803

1°30'

SOMT08 ○○ 04 - □

SOMT12 ○○ 08 - □

0°30' 2°30' 1°30'

SOMT12 ○○ 12 - □

1.000 1.250 1.500 2.000

1.405 1.921 1.901 2.421 2.400 2.921 3.379 3.902 1.378 1.850 1.929 2.441 2.559 3.071 3.346 3.858 4.370 4.882 1.390 1.908 1.887 2.408 2.385 2.908 3.365 3.889 1.339 1.850 1.889 2.402 2.519 3.032 3.307 3.819 4.331 4.842

3.0° 1.5° 1.0° 0.5°

3°30'

SOMT12 ○○ 12 - □

1°30'

SOMT08 ○○ 08 - □

25 32 40 50 63

1°30'

0°30' 0°30'

1.000 1.250 1.500 2.000

4.0° 2.5° 1.5° 1.0°

SOMT08 ○○ 12 - □

25 32 40 50 63

4°30' 2°30' 1°30'

0°30'

■ Maximum Depth of Cut when Plunging

Insert Cat. No.

Maximum Depth of Cut a e (max)

SOMT08 SOMT12

0.236” 0.394”

a e (max)

Lower the feed rate when plunging.

■ Recommended Cutting Conditions

ø25

ø32

ø40

ø50

ø63

Insert Grade

Cutting Speed v c (SFM)

Insert Cat. No.

Work Material

a p (inch)

a p (inch)

a p (inch)

a p (inch)

f z (IPT)

f z (IPT)

f z (IPT)

f z (IPT)

a p (inch)

f z (IPT)

-

-

SOMT08 0.0315 0.0315 0.0315 0.0315

0.0315 0.0315 0.0315 0.0315

P General Steel Below 200HB P Alloy Steel Below 45HRC M Stainless Steel 304, etc.

ACP200 330-720

-

-

-

-

SOMT12

0.0394 0.0394 0.394 0.0394 0.0394 0.0394

-

-

SOMT08 0.0275 0.0315 0.0275 0.0315

0.0275 0.0315 0.0275 0.0315

ACP200 260-650

-

-

-

-

SOMT12

0.0315 0.0394 0.0315 0.0394 0.0315 0.0394

-

-

SOMT08 0.0315 0.0275 0.0315 0.0275

0.0315 0.0275 0.0315 0.0275

ACM300 260-540

-

-

-

-

SOMT12

0.0394 0.0315 0.0394 0.0315 0.0394 0.0315

-

-

SOMT08 0.0315 0.0394 0.0315 0.0394

0.0315 0.0394 0.0315 0.0394

K Cast Iron FC, FCD

ACK300 330-720

-

-

-

-

SOMT12

0.0394 0.0472 0.0394 0.0472 0.0394 0.0472

-

-

SOMT08 0.0197 0.0197 0.0197 0.0197

0.0197 0.0197 0.0197 0.0197

H Hardened Steel Below 50HRC

ACK300 135-360

-

-

-

-

SOMT12

0.0236 0.0315 0.0236 0.0315 0.0236 0.0315

· The above recommended cutting conditions may require adjustment depending on machine rigidity and work rigidity. The above figures are guidelines for use with BT50 machine tools.

· The above recommended cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length of 3 times tool diameter) or less. When tool overhang is more than L/D=3 and less than or equal to L/D=5, settings should be adjusted to approximately 70 to 80% of those indicated in the above recommended cutting conditions ( a p , f z ). When tool overhang is more than L/D=5 and less than or equal to L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above recommended cutting conditions ( a p , f z ).

H166

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