Wave Radius Mill RSX Series
■ Cutting Performance
Tool Life Comparison (Fracture Resistance)
Comparison of Cutting Force
RSX Type Competitor's Product
3,000
Principal Force Feed Force Back Force
2,500
Conventional Tool
2,000
0
3.3
6.6
9.9
13.1
16.4
1,500
Cutting Distance (ft) Achieves a tool life approximately 1.6 times longer than that of our competitors' products
1,000
H
Cutting Vibration Comparison
500
0 RSX Type Competitor's Product Conventional Tool
Part Material: 304 Stainless Tool: ø50 Cutting Conditions: V c = 656 SFM, f z = 0.0197” a p = 0.08”, a e = 0.40”, Wet
RSX Type
Competitor's Product
Conventional Tool
Reduced by approximately 15% compared to competitors' products
■ Long, Stable Tool Life
Adopts ACP200 grade for steel and ACK300 grade for cast iron machining, enabling milling of steel, stainless steel, cast iron and exotic alloys
ACP200/ACM100/ACM300/ACK300
NEW SUPER ZX COAT
P
· Compared to conventional tools, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C · Enables more than 1.5 times the machining speed and ef ciency of conventional tools · Achieves more than double the tool life of conventional tools under the same cutting conditions
New Super ZX Coat
60
Super ZX Coat
50
Work Material Wear Resistance
Fracture Resistance
Laminating Cycle up to 10nm
40
ZX Coat
ACP200
TiCN
30
P
TiAIN
Steel
TiN
20
ACM100
P
Film Cross-Section (TEM Image) 10nm
600 800 1,000 1,200 Oxidisation Starting Temperature (°C)
ACM200 C
Stainless Steel
ACM300
ACM200
SUPER FF COAT
P
C
ACK300
· Achieves excellent chipping resistance with smooth coating and our coating stress control technology · High-speed, high-ef ciency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer · Achieves more than double the tool life of conventional tools under the same cutting conditions
P
Coating Hardness: 30% Increased Surface Roughness: 50% Reduction
Cast Iron
Super FF Coat
Alumina
ACM100 P
50
ACM200 C
40
Exotic Alloy
ACM300
30
TiCN
P
Conventional coating
20
The letters "C" and "P" at the end of each grade indicate the coating type. : CVD, : PVD, Blank: Uncoated C P
Substrate
0.05 0.10 0.15 0.20 TiCN Surface Roughness Ra (μm)
Cross-section of Coating
Tool Life (304 Stainless Machining) Tool Life (304 Stainless Machining)
Tool Life (17-4 PH Machining) Tool Life (17-4 PH Machining)
ACM200
ACM300 Competitor's Product
ACM200
ACM300 Competitor's Product
1.3 times the tool life
1.3 times the tool life
1.7 times the tool life
1.7 times the tool life
Competitor's Product
Competitor's Product
Conventional Tool
Conventional Tool
Conventional Tool
Conventional Tool
0
3.3
6.6
9.9 13.1 16.4
0
3.3
6.6
9.9
0
3.3
6.6
9.9 13.1 16.4
0
3.3
6.6
9.9
Cutting Distance (ft)
Cutting Distance (ft)
Cutting Distance (ft)
Cutting Distance (ft)
Cutter: RSXF12050RS Insert: RDET1204M0EN-G Cutting Conditions: v c = 656 SFM, f z = 0.02” IPT a p =0.08”, a e =0.40”Wet Cutter: RSXF12050RS Insert: RDET1204M0EN-G Cutting Conditions: v c = 656 SFM, f z = 0.02” IPT a p =0.08”, a e =0.40”Wet
Cutter: RSXF12050RS Insert: RDET1204M0EN-G Cutting Conditions: v c = 492 SFM, f z = 0.012 IPT a p =0.08”, a e = 0.40” Wet Cutter: RSXF12050RS Insert: RDET1204M0EN-G Cutting Conditions: v c = 492 SFM, f z = 0.012 IPT a p =0.08”, a e = 0.40” Wet
(Cutting Distance: 8.86ft)
(Cutting Distance: 5.91ft)
(Cutting Distance: 8.86ft)
(Cutting Distance: 5.91ft)
ACM300
ACM200
Competitor's Product
Conventional Tool
ACM300
ACM200
Competitor's Product
Conventional Tool
Competitor's Product
Conventional Tool
Competitor's Product
Conventional Tool
Chipping at notch position
Chipping at notch position
H183
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