Wave Radius Mill WRCX Series
■ General Features The WRCX Wave Radius Mill is a versatile, high-efficiency cutter that is suited to various types of machining such as deep shoulder milling of molds, ramping, and helical milling. Furthermore, a wide selection of chipbreakers and grades covers a wide range of work materials, from steel to non- ferrous metals.
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■ Features ● Durable body with special surface treatment offers significantly improved tool life and reliability. ● Superb chatter resistance with anti-vibration edge design. ● A ll sizes come with coolant holes preventing chip build- up and jamming. ● Sturdy screw clamp with Torx Plus screw insert mounting ensures stable machining. ■ Abundant Insert Series
■ Product Range
O.D. (Inch)
# of Teeth
O.D. (mm)
# of Teeth
Inch Sizes
Metric Sizes
WRCX30000R WRCX40000R WRCX60000R WRCX80000R
ø2.000" 4 ø2.0 to ø4.0" 4-6 ø3.0 to ø6.0" 5-8
WRCX(F)12000R(S) ø40 to ø80 4-6 WRCX(F)16000R(S) ø63 to ø100 3-6 WRCX20000R(S) ø125 to ø160 5-6
Shellmill
ø4.0 to ø6.0" 6-8 WRCX30000EW ø1.0 to ø1.5" 2-4 WRCX30000ELC ø1.0 to ø1.5" 2-4 WRCX40000EW ø1.25 to ø1.5" 2-3 WRCX40000ELC ø1.25 to ø1.5" 2-3
WRCX08000E WRCX10000E WRCX16000E WRCX08000M WRCX10000M
ø20 to ø25 2-3 ø25 to ø32 2-3 ø40 to ø50 2-3 ø20 to ø25 2-3 ø25 to ø32 2-3
Endmill
Modular
● Maximum Allowable Spindle Speed when Milling Non-Ferrous Metal (Unit: RPM) Cutter Dia. DC ( mm ) Insert Cat. No. QPET10····-S QPET12····-S QPET16····-S 25 28,000 32 25,000 40 22,000 15,000 50 20,000 14,000 63 18,000 13,000 80 16,000 12,000 100 10,000 Even if the speed used is within the maximum allowable revolution speeds listed above, abnormal vibrations may occur due to machine rigidity or other factors. Therefore, it is advisable to start operation at half the maximum allowable revolution speed and increase the speed gradually while checking for abnormalities.
● In addition to conventional WRC Type inserts, the new lineup includes non-ferrous metal inserts and surfing inserts
Non-Ferrous Metal Inserts QPET ○○○○○○ PPFR-S ● Good surface roughness with arc-shaped wiper edge ● Sharp corners ● Four-cornered insert
Nose Radius Arc-Shaped Wiper Edge
Surfing Insert
QPMT ○○○○○○ PPER-R
B
● Cutting edges feature unique rippled design ● Four-cornered insert ● Low cutting force, enabling use on low-rigidity machines as well A
A
B
A
B
A+B
*Use in combinations that alternate cutting edge A and cutting edge B . (Only useable on cutters with an even number of cutting edges)
B
A
B
A
(Position 0°)
(Position Rotated 90°)
(Shape Created)
Shift the phase in 90° increments to mount inserts
■ Usage Precautions ● Precautions for Helical Milling ● Precautions for Ramping
Insert Cat. No. metric ● Recommended Values for Helical Milling and Ramping Insert Cat. No. Inch Cutter Dia. DCX Helical Milling (Dimensions in inch) Ramping Cutter Dia. DCX Work Dia. ø D Maximum Ramping Angle RMPX(max) Min. Dia. Standard Diameter Max. Dia. Ramping Maximum Ramping Angle RMPX(max)
● Use at α ° or lower as below ● Use at the RMPX below or lower.
Standard Diameter ø D
20 0.98 1.26 1.54 13° 25 1.38 1.65 1.93 25 1.26 1.57 1.89 13°10' 32 1.81 2.13 2.44 8° 40 2.24 2.68 3.11 10° 50 3.03 3.46 3.90 8°20'
1.00 11°. 30' 1.25 7° 30' 1.50 5° 30' 2.00 5° 30' 1.25 18° 30' 1.50 12° 30' 2.00 7° 30' 2.50 5° 30' 3.00 4° 4.00 2° 30' 3.00 7° 30' 4.00 4° 30' 5.00 3° 15' 6.00 3° 15' 4.00 6° 5.00 4° 15' 6.00 3° 15'
QP □□ 08 ○○○○
QP □□ 32.510 ○○
QP □□ 10 ○○○○
Standard Diameter or Below
ø D
● Use at α ° or lower as below
7°30' 5°10' 3°50'
Center uncut portion cannot be removed with the same cutter.
QP □□ 12 ○○○○
63 4.06 4.49 4.92 80 5.39 5.83 6.26
QP □□ 4312 ○○
40 1.93 2.52 3.11 19°30' 50 2.72 3.31 3.90 12° 63 3.74 4.33 4.92 8° 80 5.08 5.67 6.26 5°30' 100 6.65 7.24 7.83 4° 3°30' 160 11.10 11.81 12.52 2°30' 125 8.35 9.06 9.76
ø D Standard Diameter or Above
QP □□ 16 ○○○○
Center uncut portion can be removed by traverse cutting with the same cutter.
QP □□ 6416 ○○
QP □□ 20 ○○○○
QP □□ 8424 ○○
H193
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