WaveMill WGX Series ■ Grade Application Range Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
Work Material
Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Grade
ACU2500
ACU2500
C
ACP100
C
ACK200
Cast Iron
ACP200
P
ACK300
Steel
P
ACP300
P
H
T4500A
DL1000
P
ACU2500
Non-Ferrous Metal
H1
C
ACM200
Stainless Steel
ACM300
P The letters "C" and "P" at the end of each grade indicate the coating type. C
P : CVD, : PVD, Blank: Uncoated
■ Coating Features Super FF Coat (CVD: Chemical Vapor Deposition) C Provides excellent wear resistance and high reliability thanks to our coating stress control technology and the ultra-fine crystal grain coating layer of the Super FF Coat achieved through our proprietary CVD process technology. Achieves excellent chipping resistance with smooth coating and our coating stress control technology. High-speed, high-efficiency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer. Achieves more than double the tool life of conventional tools under the same cutting conditions. Characteristics of the Coating Layer Fracture Resistance
WGX Type
Coating Hardness: 30% Increase Surface Roughness: 50% Reduction
Super FF Coat
ACP100
Alumina
50
Special Surface Treatment Improves Fracture Resistance
Competitor's Product
40
Conventional coating
Conventional Tool
TiCN
30
0
4
8
12
16
20
ACP100 ACM200 ACK200 Super FF Coat
Cutting Length until Breakage (in)
20
Substrate
0.05 0.10 0.15 0.20
Part Material: 1050 Steel Hole Material, Tool: WGX13100R (New ACP100) Cutting Conditions: v c =660 SFM, f=0.018 IPM, a p =0.08in, a e =2.05in Dry
Cross-section of Coating
TiCN Surface Roughness Ra (μm)
New Super ZX Coat (PVD: Physical Vapor Deposition) P Employs our super multi-layered New Super ZX Coat, which utilizes our proprietary thin-layer coating technology and advanced nanotechnology. The coating consists of thousands of alternating, nanometer-thin (1 nanometer=1 billionth of a meter) layers. Compared to conventional tools, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C. Enables more than 1.5 times the machining speed and efficiency of conventional tools. Achieves more than double the tool life of conventional tools under the same cutting conditions. Characteristics of the Coating Layer Wear Resistance Film Features
New Super ZX Coat
12 10
60
ACP200 WGX Type
■
Competitor's Product
Super ZX Coat
50
8 6 4 2
Laminating Cycle up to 10nm
D
Conventional Tool
F
40
ZX Coat
D
■ F
D
■ F
TiCN
D D
30
■ F D
No. of Teeth z=1
TiAIN
■ F D
ACP200 ACP300 ACM300 ACK300 New Super ZX Coat
■ F D
0
20
40
60
80
TiN
20
Cutting Time (min)
10nm
600 800 1,000 1,200
Machine: Machining center BT50, Part Material: 1050 Steel, Tool: WGX13100R (New ACP200) Cutting Conditions: v c =660 SFM, f z =0.011in/t, a p =0.08in, a e =2.05in Dry
Film Cross-Section (TEM Image)
Oxidisation Starting Temperature (°C)
H21
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