Section H 25-26

High-Efficiency Cutter for Aluminum Alloys HFM S hellmill (Inch & Metric)

Non-Ferrous Metal

Aluminum Alloy

.118”

Radial

Rake Angle

Axial

10°

Fig 1

Fig 2

Fig 3

DCSFMS DCB KWW

DCSFMS DCB KWW

DCSFMS DCB KWW

D1 D2

DC DCX D1

DC DCX D1

DC DCX

H

Body (Fine Pitch: 2-teeth / Inch) 

Dimensions (inch / mm )

Dia. DC

Max. Dia. DCX

Boss DCSFMS

Overall Length LF

Bore Dia. DCB

Keyway Width KWW

Keyway Depth KDP

Mounting Depth CBDP

Bolt D1

Bolt D2

Coolant Bolt

Number of Teeth

Weight (lbs / kg)

Cat. No.

Fig

● 2.500 2.579 1.970 2.000 1.000 0.375 0.220 1.020 0.797 0.531 BFXH1/2X1 1/4 6 1.76 1 ● 3.000 3.079 1.970 2.000 1.000 0.375 0.220 1.020 0.797 0.531 BFXH1/2X1 1/4 6 2.42 1 ● 4.000 4.079 2.756 2.000 1.500 0.625 0.380 1.457 2.126 0.781 BFXH3/4X2 8 3.96 1 ● 5.000 5.079 3.150 2.000 1.500 0.625 0.380 1.457 2.126 0.781 BFXH3/4X2 10 6.17 1 ● 6.000 6.079 3.740 2.374 1.500 0.625 0.380 1.457 2.756 0.781 BFXH3/4X2 12 9.50 1

HFMH42500R HFMH43000R HFMH44000R HFMH45000R HFMH46000R

HFM12080RS-22 « 80 82 HFM12080RS-27 « 80 82 HFM12100RS-32 « 100 102 HFM12125RS-32 « 125 127 HFM12125RS-40 « 125 127 HFM12080R-25.4 « 80 82 HFM12100R-25.4 « 100 102 HFM12100R-31.75 « 100 102 HFM12125R-31.75 « 125 127 HFM12125R-38.1 « 125 127 HFM12125R-25.4 « 125 127

6 6 8

1 1 2 3 3 2 2 2 3 3 3

50 55 70 70 90 50 50 70 50 70 80

40 50 50 50 63

22 10.4 6.3

20 18 11 22 20 14 32 54 - 32 84 - 35 84 - 30 35 - 30 54 - 32 54 - 30 84 - 32 84 - 36 84 -

- - - - - - - - - - -

1.0 1.2 1.7 2.2 2.8 1.0 1.5 1.7 2.0 2.2 2.5

27 12.4 32 14.4 32 14.4 40 16.4

7 8 8 9 6 6 8 6 8

10 10

6 8 8

50 25.4 9.5 50 25.4 9.5 50 31.75 12.7 50 25.4 9.5 50 31.75 12.7

10 10 10

63 38.1 15.9 10

Inserts are sold separately. Inserts 

 Worldwide Warehouse Item

l USA stocked item

Dimensions ( mm )

Grade

SUMIDIA

Fig 1

Fig 2

High-speed / Light General-purpose

N N N

12.7

12.7

3.962

6.0 3.962

9.0

Process

Roughing

Cutting Edge Length

Wiper Length

Wiper Edge Shape

Cat. No.

Applications Fig

Fig 3

Wiper Blade

● ● ● ● ●

2.2

Linear

Low Resistance 1

NF-LDEN12T3ZDFR-L NF-LDEN12T3ZDFR-G NF-LDEN12T3ZDTR-H NF-LDEN12T3ZDFR-GX NF-LDEN12T3ZDFR-W

6.0 6.0 6.0 9.0

12.7

3.962

2.2 Arc-Shaped General-purpose 1 2.2 Arc-Shaped Strong Edge 1

2.2 Arc-Shaped Long Edge

2 3

4.0 Arc-Shaped Wiper

-

Parts

(Sold Separately)

Cutter Series Identification Code - Inch HF M H 4 3000 R Cutter Dia. 3.000" Course Pitch Insert Size Feed Direction Cutter Series Identification Code - Metric HF M 12 080 R S - 22 Cutter Dia. Bore Dia. Pitch Coolant

Clamp

Bolt

Adjustment Screw Wrench Wrench Assembly Wrench

N m

6.0 HFJ TTX20 RFT

HFW WB6-13T

HFVT

Recommended Cutting Conditions - Metric Si content of 12.6% or less

Insert Size

Feed Direction

Metric Bore

Work Material

Insert Grade

Cutting Speed v c (SFM) Min. - Max.

Feed Rate f z (IPT) Min. - Max.

ISO

Hardness

Recommended Cutting Conditions - Metric Si content of 12.6% or less

N Aluminum Alloy

-

6,560 - 9,850

0.002 - 0.008 DA1000

Work Material

Insert Grade

Cutting Speed v c (m/min) Min. - Max.

Feed Rate f z (mm/t) Min. - Max.

ISO

Hardness

Si content of over 12.6% N Aluminum Alloy -

N Aluminum Alloy

-

2,000 -3,000

0.05-0.20 DA1000

1,315 - 2,630 0.002 - 0.008 DA1000

The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note

Si content of over 12.6% N Aluminum Alloy -

400-800

0.05-0.20 DA1000

N m Recommended Tightening Torque (N·m)

The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note

H223

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