WaveMill WAX Series
■ General Features WaveMill WAX type is a high speed and high efficiency cutter capable of processes from rough milling to finishing of non- ferrous metals such as aluminum alloy.
H
■ Features ● Ramping
● Coolant Compatible: · Coolant holes are a standard feature for the WAX series. ● Excellent Adhesion Resistance: · Top rake face of the insert has a lapped finish. · DLC Coat inserts are available for improved adhesion resistance.
● For Helical Milling ● Safety Design: · Prevents dislodging of inserts caused · by centrifugal force.
■ Ramping Maximum ramping angle (RMPX) depends on cutter diameter. Minimum milling distance (L) for any depth of cut can be calculated by the equation below:
■ Ramping Angle Cutter Dia. DC(mm)
Maximum Ramping Angle RMPX WAX3000 Type WAX4000 Type
a p tan RMPX
L =
(mm)
20 25 32 40 50 63 80
28° 17° 12°
L
26°
18°30'
9° 7° 5° 3° 3° 2°
13°
9°30'
7° 5° 4° 3°
RMPX
a p
100 125
■ Helical Milling
■ Helical Milling Diameter Cutter Dia. DC(mm)
WAX3000 Type WAX4000 Type Min. Dia.Max. Dia.Min. Dia.Max. Dia.
ø D
20 25 32 40 50 63 80
0.87 1.14 1.69 2.32 3.11 4.13 5.47 7.76 9.02
1.30 1.69 2.24 2.87 3.66 4.69 6.02 7.60 9.57
1.06 1.50 2.13 2.91 3.94 5.28 6.85 8.82
1.69 2.24 2.87 3.66 4.69 6.02 7.60 9.57
DC
100 125
■ Maximum Allowable Spindle Speed Cutter Dia. DC(mm) WAX3000 Type n max(RPM)
WAX4000 Type
■ Recommended Cutting Conditions
v c (SFM) n max(RPM) v c (SFM)
Work Material
Insert Grade
Cutting Speed v c (SFM) Min. - Max.
Feed Rate f z (IPT) Min. - Max.
20 25 32 40 50 63 80
14,000 29,000 25,000 23,000 20,000 18,000 16,000 14,000
2,625 7,218 8,203 9,515
ISO
Hardness
11,000
2,821 2,953 8,203 9,187
N Aluminum Alloy
9,000
-
2000 - 4000
0.002 - 0.010 DL1000
20,000 18,000 16,000 14,000 12,000 11,000
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
10,171 11,484 14,324 14,436
10,171 11,484 12,140
100 125
13,000 14,108 The n maximum speeds are set to prevent the inserts from dislodging by centrifugal force. 16,733
H231
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