Section H 25-26

WaveMill WAX 4000 S hell M ill

Non-Ferrous Metal

Aluminum Alloy

Radial

.866" - .945"

Rake Angle

to

Axial

19° to 25°

DCSFMS

Fig 1

Fig 3

DCSFMS DCB KWW

DCSFMS DCB KWW

Fig 2

DCB KWW

DC D3 D2 D1

D1 D2 DC

D1 DC

H

Body (RE = 3.2 or less) 

Dimensions (inch / mm )

Weight (lbs / kg)

Dia. DC

Boss DCSFMS

Overall Length LF

Keyway Width KWW

Keyway Depth KDP

Mounting Depth CBDP

Bore Dia. DCB

Bolt D1

Bolt D2

Bolt D3

Number of Teeth

Cat. No.

Fig

WAX42000-3.2 ● 2.000 1.772 2.500 0.750 0.312 WAX42500-3.2 ● 2.500 2.205 2.000 1.000 0.375 WAX43000-3.2 ● 3.000 2.205 2.000 1.000 0.375 WAX44000-3.2 ● 4.000 2.874 2.500 1.250 0.500 WAX45000-3.2 ● 5.000 3.386 2.500 1.500 0.625

1.18 1 1.31 1 1.58 2 4.41 2 5.95 1

0.187 0.220 0.220 0.280 0.380

0.750 .609 .406 — 2 0.750 .797 .531 — 3 0.750 1.378 .797 .531 4 0.750 1.811 1.000 .656 5 1.000 2.000 .781 — 6

WAX4050-3.2 « WAX4063-3.2 « WAX4080-3.2 «

2 3 4 5 6

1 1 2 2 3

0.37 0.54 0.81 1.70

50 63 80

42 49 57

50 50 50 63 63

16 22

8.4

5.6 6.3

18

14 9

— —

10.4

21 18 11

25.4 31.75 38.1

9.5

6 8

25 35 26 14 32.5 46 28 17

WAX4100-3.2 « 100 67 WAX4125-3.2 « 125 87

12.7 15.9

10

43 52 -

2.6

Body (RE=4.0 or more) 

Dimensions (inch / mm )

Weight (lbs / kg)

Dia. DC

Boss DCSFMS

Overall Length LF

Keyway Width KWW

Keyway Depth KDP

Mounting Depth CBDP

Bore Dia. DCB

Bolt D1

Bolt D2

Bolt D3

Number of Teeth

Cat. No.

Fig

WAX42000-4.0 ● 2.000 1.772 2.500 0.750 0.312 WAX42500-4.0 ● 2.500 2.205 2.000 1.000 0.375 WAX43000-4.0 ● 3.000 2.205 2.000 1.000 0.375 WAX44000-4.0 ● 4.000 2.874 2.500 1.250 0.500 WAX45000-4.0 ● 5.000 3.386 2.500 1.500 0.625

1.19 1 1.37 1 1.65 2 4.39 2 6.13 1

0.187 0.220 0.220 0.280 0.380

0.750 .609 .406 — 2 0.750 .797 .531 — 3 0.750 1.378 .797 .531 4 0.750 1.811 1.000 .656 5 1.000 2.000 .781 — 6

WAX4050-4.0 « WAX4063-4.0 « WAX4080-4.0 «

2 3 4 5 6

1 1 2 2 3

50 63 80

42 49 57

50 50 50 63 63

16 22

8.4

5.6 6.3

18

14 9

0.38 0.54 0.83 1.70

— —

10.4

21 18 11

25.4 31.75 38.1

9.5

6 8

25 35 26 14 32.5 46 28 17

WAX4100-4.0 « 100 67 WAX4125-4.0 « 125 87

12.7 15.9

10

43 52 -

2.8

 For securing the ø80mm and ø100mm cutters to the arbors marked with * to an arbor, use a JIS B1176 hexagonal socket bolt (ø80mm: M12 x 30 to 35mm, ø100mm: M16 x 40 to 45mm).

Note

Insert 

Dimensions (inch / mm )

Grade

Carbide DLC

High-speed / Light General-purpose

N N

Process

N

Roughing

Wiper Facet Length wpr

Max. Depth of Cut APMX

Nose Radius RE

Bore Dia. D1

Length INSL 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8)

Wiper BS 0.059 (1.5) 0.047 (1.2) 0.031 (0.8) 0.016 (0.4) 0.020 (0.5) 0.023 (0.6) 0.016 (0.4) 0.047 (1.2) 0.016 (0.4)

Thickness S 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35)

Cat. No.

Fig

Fig 1

APMX

0.945 (24) 0.945 (24) 0.945 (24) 0.945 (24) 0.945 (24) 0.905 (23) 0.905 (23) 0.866 (22) 0.866 (22)

0.016 (0.4) 0.031 (0.8) 0.047 (1.2) 0.063 (1.6) 0.079 (2.0) 0.118 (3.0) 0.126 (3.2) 0.157 (4.0) 0.197 (5.0)

0.059 ( 1.5 ) 0.047 ( 1.2 ) 0.031 ( 0.8 ) 0.016 ( 0.4 ) 0.020 ( 0.5 ) 0.024 ( 0.6 ) 0.016 ( 0.4 ) 0.047 ( 1.2 ) 0.016 ( 0.4 )

0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1

AECT220604PEFRA

● ●

RE

wpr

AECT220608PEFRA

● ●

AECT220612PEFRA

● ●

20°

AECT220616PEFRA

● ●

S

AECT220620PEFRA

● ●

AECT220630PEFRA

● ●

AECT220632PEFRA

● ●

AECT220640PEFRA

● ●

0.236 (6.0)

AECT220650PEFRA 1 Inserts with a nose radius of RE = 4.0 or greater are for use with bodies that have a "-4.0" part number suffix. Parts ● ● ■ Recommended Cutting Conditions 

Flat Screw Wrench Anti-Seize Cream

Work Material

Insert Grade

Cutting Speed v c (SFM) Min. - Max.

Feed Rate f z (IPT) Min. - Max.

Hardness

ISO

Applicable Cutter Diameter

N m

N Aluminum Alloy

-

2000 - 4000

0.002 - 0.010 DL1000

BFTX0509N BFTX0511N

ø25 to ø32 ø40 to ø125

The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note

5.0 TRD20 SUMI-P

H233

N m Recommended Tightening Torque (N·m)

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