WaveMill WAX 4000 S hell M ill
Non-Ferrous Metal
Aluminum Alloy
Radial
6°
.866" - .945"
Rake Angle
to
Axial
19° to 25°
DCSFMS
Fig 1
Fig 3
DCSFMS DCB KWW
DCSFMS DCB KWW
Fig 2
DCB KWW
DC D3 D2 D1
D1 D2 DC
D1 DC
H
Body (RE = 3.2 or less)
Dimensions (inch / mm )
Weight (lbs / kg)
Dia. DC
Boss DCSFMS
Overall Length LF
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bore Dia. DCB
Bolt D1
Bolt D2
Bolt D3
Number of Teeth
Cat. No.
Fig
WAX42000-3.2 ● 2.000 1.772 2.500 0.750 0.312 WAX42500-3.2 ● 2.500 2.205 2.000 1.000 0.375 WAX43000-3.2 ● 3.000 2.205 2.000 1.000 0.375 WAX44000-3.2 ● 4.000 2.874 2.500 1.250 0.500 WAX45000-3.2 ● 5.000 3.386 2.500 1.500 0.625
1.18 1 1.31 1 1.58 2 4.41 2 5.95 1
0.187 0.220 0.220 0.280 0.380
0.750 .609 .406 — 2 0.750 .797 .531 — 3 0.750 1.378 .797 .531 4 0.750 1.811 1.000 .656 5 1.000 2.000 .781 — 6
WAX4050-3.2 « WAX4063-3.2 « WAX4080-3.2 «
2 3 4 5 6
1 1 2 2 3
0.37 0.54 0.81 1.70
50 63 80
42 49 57
50 50 50 63 63
16 22
8.4
5.6 6.3
18
14 9
— —
10.4
21 18 11
25.4 31.75 38.1
9.5
6 8
25 35 26 14 32.5 46 28 17
WAX4100-3.2 « 100 67 WAX4125-3.2 « 125 87
12.7 15.9
10
43 52 -
2.6
—
Body (RE=4.0 or more)
Dimensions (inch / mm )
Weight (lbs / kg)
Dia. DC
Boss DCSFMS
Overall Length LF
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bore Dia. DCB
Bolt D1
Bolt D2
Bolt D3
Number of Teeth
Cat. No.
Fig
WAX42000-4.0 ● 2.000 1.772 2.500 0.750 0.312 WAX42500-4.0 ● 2.500 2.205 2.000 1.000 0.375 WAX43000-4.0 ● 3.000 2.205 2.000 1.000 0.375 WAX44000-4.0 ● 4.000 2.874 2.500 1.250 0.500 WAX45000-4.0 ● 5.000 3.386 2.500 1.500 0.625
1.19 1 1.37 1 1.65 2 4.39 2 6.13 1
0.187 0.220 0.220 0.280 0.380
0.750 .609 .406 — 2 0.750 .797 .531 — 3 0.750 1.378 .797 .531 4 0.750 1.811 1.000 .656 5 1.000 2.000 .781 — 6
WAX4050-4.0 « WAX4063-4.0 « WAX4080-4.0 «
2 3 4 5 6
1 1 2 2 3
50 63 80
42 49 57
50 50 50 63 63
16 22
8.4
5.6 6.3
18
14 9
0.38 0.54 0.83 1.70
— —
10.4
21 18 11
25.4 31.75 38.1
9.5
6 8
25 35 26 14 32.5 46 28 17
WAX4100-4.0 « 100 67 WAX4125-4.0 « 125 87
12.7 15.9
10
43 52 -
2.8
—
For securing the ø80mm and ø100mm cutters to the arbors marked with * to an arbor, use a JIS B1176 hexagonal socket bolt (ø80mm: M12 x 30 to 35mm, ø100mm: M16 x 40 to 45mm).
Note
Insert
Dimensions (inch / mm )
Grade
Carbide DLC
High-speed / Light General-purpose
N N
Process
N
Roughing
Wiper Facet Length wpr
Max. Depth of Cut APMX
Nose Radius RE
Bore Dia. D1
Length INSL 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8)
Wiper BS 0.059 (1.5) 0.047 (1.2) 0.031 (0.8) 0.016 (0.4) 0.020 (0.5) 0.023 (0.6) 0.016 (0.4) 0.047 (1.2) 0.016 (0.4)
Thickness S 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35)
Cat. No.
Fig
Fig 1
APMX
0.945 (24) 0.945 (24) 0.945 (24) 0.945 (24) 0.945 (24) 0.905 (23) 0.905 (23) 0.866 (22) 0.866 (22)
0.016 (0.4) 0.031 (0.8) 0.047 (1.2) 0.063 (1.6) 0.079 (2.0) 0.118 (3.0) 0.126 (3.2) 0.157 (4.0) 0.197 (5.0)
0.059 ( 1.5 ) 0.047 ( 1.2 ) 0.031 ( 0.8 ) 0.016 ( 0.4 ) 0.020 ( 0.5 ) 0.024 ( 0.6 ) 0.016 ( 0.4 ) 0.047 ( 1.2 ) 0.016 ( 0.4 )
0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1 0.236 (6.0) 1
AECT220604PEFRA
● ●
RE
wpr
AECT220608PEFRA
● ●
AECT220612PEFRA
● ●
20°
AECT220616PEFRA
● ●
S
AECT220620PEFRA
● ●
AECT220630PEFRA
● ●
AECT220632PEFRA
● ●
AECT220640PEFRA
● ●
0.236 (6.0)
AECT220650PEFRA 1 Inserts with a nose radius of RE = 4.0 or greater are for use with bodies that have a "-4.0" part number suffix. Parts ● ● ■ Recommended Cutting Conditions
Flat Screw Wrench Anti-Seize Cream
Work Material
Insert Grade
Cutting Speed v c (SFM) Min. - Max.
Feed Rate f z (IPT) Min. - Max.
Hardness
ISO
Applicable Cutter Diameter
N m
N Aluminum Alloy
-
2000 - 4000
0.002 - 0.010 DL1000
BFTX0509N BFTX0511N
ø25 to ø32 ø40 to ø125
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
5.0 TRD20 SUMI-P
H233
N m Recommended Tightening Torque (N·m)
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