WaveMill WEZ Series
Aluminum Alloy A2025 Machine Component ■ WEZ Application Examples
Aluminum Alloy A5052 Machine Component
Sumitomo
Q Q Q Q Q Q Q Q Q Q Q Q
Sumitomo Competitor's Product WEZ17063RS04Double-Sided, 2 Corners
WEZ17025M12Z2
Tool
Tool
5-axis Control Vertical Machining Center HSK-A100
Vertical Machining Center BT40
DL2000
Grade
Q Q
H20
Grade
S
Chipbreaker
S
Chipbreaker
Cutting Dia.( mm )
25
Cutting Dia.( mm )
63
63
2
# of Teeth
4
4
# of Teeth
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
2,600
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
3,915 75.59
3,915 75.59
157.50
.008 .154
.003 .039
.003
1
1.000
1.969
1.969
Wet
Q
Q
H
Stable machining with minimal chatter with an overhang of 3.94” (L/D=4) Sumitomo Competitor's Product WEZ11080R07 Double-Sided, 2 Corners
Modular Tool
Little dimensional fluctuation was possible and precise machining was stable with WEZ Sumitomo Competitor's Product WEZ17100R05 Double-Sided, 4 Corners
Results
Results
Resin Electronic Device
Pure Copper (Mill-Scale) Electrical Machinery Component
Tool
Tool
Vertical Machining Center BT40
Vertical Machining Center BT40
DL2000
Q Q
Grade
DL2000
Q Q
Grade
S
Chipbreaker
S
Chipbreaker
Cutting Dia.( mm )
80
80
Cutting Dia.( mm )
100
100
7
7
# of Teeth
5
5
# of Teeth
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
1,240 41.34
1,240 41.34
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
1,040 15.75
1,040 15.75
.004 .118
.004 .118
.003 .020
.003 .020
1.969
1.969
3.150
3.150
Wet
Wet
Wet
Wet
Improved cutting edge sharpness provides quiet machining noise. Sumitomo Competitor's Product WEZ11063RS08 Double-Sided, 2 Corners
Holes did not have burrs which reduced the finishing process. Sumitomo Competitor's Product WEZ11020E02 Double-Sided, 2 Corners
Results
Results
Titanium Alloy Ti-6Al-4V Aerospace Component
FRPP Resin Industrial Machine Component
Tool
Tool
Vertical Machining Center BT50
Horizontal Machining Center BT50
ACU2500
Q Q
Grade
DL2000
Q Q
Grade
G
Chipbreaker
S
Chipbreaker
Cutting Dia.( mm )
63
63
Cutting Dia.( mm )
20
20
8
8
# of Teeth
2
3
# of Teeth
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
160
160
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
660
120 8.66 .003
12.20
12.20
25.20
.006 .079
.006 .079
.004
.197 to .354 x 3 passes.197 to .354 x 3 passes .037 x 1 pass .037 x 1 pass
1.969
1.969
Wet
Wet
Q
Q
Sumitomo Competitor's Product WEZ17035E03 Double-Sided, 2 Corners No chipping, longer tool life with reduced burrs.
Minimized wall surface step which increased machining efficiency. Sumitomo Competitor's Product WEZ17032E04 (Special Component) Double-Sided, 2 Corners
Results
Results
Titanium Alloy Aerospace Component
Nickel Based Alloy Inconel 718 Aerospace Component
Tool
Tool
Compound Lathe
Vertical Machining Center BT50
ACM300
Q Q
Grade
ACU2500
Q Q
Grade
L
Chipbreaker
H
Chipbreaker
Cutting Dia.( mm )
35
35
Cutting Dia.( mm )
32
32
3
3
# of Teeth
4
4
# of Teeth
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
150
150
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
100 4.72 .004 .197 .394 Wet
100 4.72 .004 .197 .394 Wet
Q
Q
.006 .118 .689 Wet
.006 .118 .689 Wet
Tool life improved
Results
50% tool life improvement
Results
H76
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