Section H 25-26

WaveMill WEX Series ■ Grade Application Range

Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting

Work Material

Grade

Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting

C

C

ACP100

ACK200

ACP200

Cast Iron

ACK300

P

Steel

P

ACP300

P

DL1000

P

H

C

ACM200

Non-Ferrous Metal

H1

Stainless Steel

ACM300

P

The letters "C" and "P" at the end of each grade indicate the coating type. C

: CVD,

: PVD, Blank: Uncoated

P

■ Chipbreaker Lineup Work Material

M S

P K

N

L Type

G Type

H Type

E Type

EH Type

S Type

Chipbreaker

Features

Low Cutting Force General-purpose Type High Strength Type General-Purpose Type For Exotic Alloys Strong Edge Type For Exotic Alloys

High Rake Type

1000 Series Cross Section

15°

25°

25°

25°

2000 Series Cross Section

17°

17°

27°

20°

28°

3000 Series Cross Section

14°

25°

20°

30°

Main Chipbreakers General-purpose to Interrupted Milling

Light Cutting, Low Rigidity Milling and Reduction of Burrs

Roughing, Heavy Interrupted Cutting and Hardened Steel Milling

Light Cutting to General Purpose

Heavy Interrupted Machining

For Aluminum Alloy and Non-Ferrous Metal

Applications

■ Recommended Cutting Conditions

■ Chipbreaker Selection Guide

Depth of Cut

Feed per Tooth

Material

Hardness Grade

.125 & over

.002 -.050.050 - .125

L Light Cutting

ACP100 775-1310 725-1275 675-1225 .006-.0125 ACP200 721-1213 675-1180 600-1125 .006-.0135 ACP300 675-1075 650-1025 525-925 .006-.014 ACP100 600-975 575-950 550-900 .006-.0095 ACP200 550-900 525-900 500-875 .006-.0115 ACP300 525-875 500-825 475-800 .006-.0115 ACP100 600-975 575-950 550-900 .006-.011 ACP200 575-950 550-925 500-875 .006-.012 ACP300 575-950 550-925 500-875 .006-.012 ACP100 725-1300 700-1250 675-1200 .006-.0135 ACP200 750-1325 725-1275 675-1225 .006-.0135 ACP300 675-1075 650-1050 650-1025 .006-.014 ACP100 475-820 450-790 425-750 .0047-.010 ACP200 450-820 435-790 425-750 .0047-.011 ACP300 450-820 425-790 400-725 .0047-.012 ACP100 400-775 400-735 400-700 .004-.009 ACP200 425-750 400-725 375-690 .0045-.010 ACP300 420-700 420-695 375-685 .0047-.012 ACP100 325-650 300-625 300-590 .003-.007 ACP200 325-650 300-625 300-590 .0045-.0095 ACK200 700-1050 625-925 590-900 .004-.014 ACK300 600-950 575-875 550-850 .004-.014 ACK200 600-950 525-825 490-800 .004-.014 ACK300 500-850 475-775 450-750 .004-.014 ACK200 600-925 550-875 490-800 .004-.012 ACK300 550-825 550-825 450-750 .004-.012 ACK200 100-160 70-150 60-135 .003-.0075 ACK300 100-160 70-150 60-135 .004-.0075 H1 1500-38001300-37001200-3600 .004-.014 DL1000 1500-45001475-42001275-4100 .004-.014

Low and Medium Carbon Steels

<250 Bhn

E Exotic Alloy G General-purpose (Standard)

Medium Carbon Alloy Steels

EH Strong Edge Type for Exotic Alloys

<250 Bhn

H Heavy Cutting

Medium-High Carbon Steels

<250 Bhn

→ Large

Cutting Edge Strength

P

Free Machining Steels and Alloys

<250 Bhn

<250 Bhn

Tool Steels

bhn 220 - 350

>33 Hrc

<250 Bhn ACM300 535-850 520-830 275-820 .004-.011 >250 Bhn ACM200 425-740 415-720 375-675 .004-.012

Martensitic and Ferritic

M

Austenitic <250 Bhn ACM300 325-875 300-850 275-825 .004-.012 Precipitation Hardening <250 Bhn ACM200 525-850 500-825 175-675 .004-.012

>250 Bhn

Grey Cast Iron

K

<250 Bhn

Ductile Iron

>250 Bhn

Exotic Alloys: Inconel, Hastalloy, Waspalloy, etc.

S

H79

N Non-Ferrous Material

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