WaveMill WEX Series ■ Recommended Cutting Conditions in Metric, please see H66 for Inch Parameters
Cutting Width a e =0.0394”
Tool: WEX1012E, Insert: AX □ T0602 Cutting Conditions: Depth of Cut a p =4mm, Width of Cut a e =1mm, Dry WEX1000
Depth of Cut a p =0.157”
Grade ACP300 ACK200 ACK300 ACM200 ACM300
ACP100
ACP200
DL1000
0.08 0.12 0.16 0.15 0.10 0.20 0.15 0.10 0.20 0.10 0.08 0.12 0.10 0.08 0.12 0.10 0.05 0.15 0.08 0.12 0.16 0.08 0.12 0.16 Feed Rate per Tooth f z (mm/t) Cutting Speed v c (m/min)
Work Material
220 160 140 130 70 160 100 90 70 160 60
220 160 140 120 70 160 90 80 60 160 60
180 140 110 110 50 130 80 60 40 120 30
Steel, Carbon Steel S15C S45C
240 180 160 150 90 180 120 100 80 170 80
200 160 130 110 60 150 90 80 60 140 50
240 180 120 140 80 180 110 100 80 170 80
200 140 120 110 60 150 90 80 60 130 50
125 190 250 270 300 180 275 300 350 200 325 200 240 180
G G G G G G G G G G G
260 200 180 160 100 200 130 120 90 180 100
220 180 150 130 70 160 100 90 70 150 60
H
S45C Hardened S75C S75C Hardened
P
Low Alloy Steel (SCM, SNCM)
SCM, SNCM Hardened SCM, SNCM Hardened SCM, SNCM Hardened
High-alloy Steel (SKD, SKT, SKH)
SKD, SKT, SKH Hardened Stainless Steel SUS430 and Others (Martensitic / Ferritic) SUS403 and others (Martensitic / Hardened) SUS304, SUS316 (Austenitic) Cast Iron Ductile Cast Iron Exotic Alloy For Aluminum Alloy Si ≤12.6% Si >12.6% Copper Alloy
110 90 130
130 100 140
120 100 140
140 120 160
150 120 160
170 140 180
E E E
M
180 100
240 160
220 140
200 120
220 140
200 120
G G E S S S
K S
25
45
35
50
800 240 330
600 200 300
400 160 270
N
● The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, workpiece shape, clamping system). ● For groove milling, adjust the feed rate to around 70% of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
Tool: WEX2025E, Insert: AX □ T1235 Cutting Conditions: Depth of Cut a p =3mm, Width of Cut a e =12.5mm, Dry WEX2000
Cutting Width a e =12.5mm
Depth of Cut a p =3mm
Grade ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
ACP100
ACP200
Feed Rate per Tooth f z (mm/t)
Work Material
0.08 0.15 0.20 0.15 0.08 0.20 0.15 0.08 0.20 0.15 0.08 0.20 0.15 0.08 0.20 0.15 0.05 0.22 0.08 0.15 0.20 0.08 0.15 0.20
Cutting Speed v c (m/min)
Steel, Carbon Steel S15C S45C
G G G G G G G G G G G E EH E
295 200 150 115 55 180 95 75 45 150 35
315 220 170 133 75 200 115 95 65 170 55
315 220 170 133 75 200 115 95 65 170 55
330 235 190 152 95 220 130 115 85 190 75
330 235 190 152 95 220 130 115 85 190 75
330 235 190 143 95 220 125 105 75 190 75
350 255 210 171 115 235 150 135 105 210 95
350 255 210 162 115 235 145 125 95 210 95
125 190 250 270 300 180 275 300 350 200 325 200 240 180
380 285 235 190 145 265 170 150 125 235 125
S45C Hardened S75C S75C Hardened
P
Low Alloy Steel (SCM, SNCM)
SCM, SNCM Hardened SCM, SNCM Hardened SCM, SNCM Hardened
High-alloy Steel (SKD, SKT, SKH)
SKD, SKT, SKH Hardened Stainless Steel SUS430 and Others (Martensitic / Ferritic) SUS403 and others (Martensitic / Hardened) SUS304, SUS316 (Austenitic) Cast Iron Ductile Cast Iron Exotic Alloy (Heat-Resistant Alloy, Super Alloy, Titanium Alloy, etc.) For Aluminum Alloy Si ≤12.6% Si >12.6% Copper Alloy
110 100 125
155 140 170
125 110 140
155 145 170
140 125 150
175 160 190
M
G G E E S S S
220 125
285 190
255 160
235 140
255 160
235 140
K
40 25
45 30
35 20
50 35
300 330
S
750 200 330
500 170 300
1000 250 350
N
● The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, workpiece shape, clamping system). ● For groove milling, adjust the feed rate to around 70% of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
H80
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