WaveMill WEX Series ■ Application Examples
● Machine Components 304 Stainless
● Machine Components A36
WEX1000
WEX1000
The WEX type achieves 1.3x longer tool life for helical milling compared to competitors' products.
Tool: WEX1010EL (ø10) Insert: AXMT060204PDER-L Grade: ACP200 Machine: Vertical machining centre BT40 ● Block Material 4140 Compared to competitors', the machined surface has fewer steps, enabling nishing without changing tool. The WEX type has low cutting force and enables stable machining, while competitors' products have unstable power. Achieves 1.5x longer tool life than competitors' products.
150
60
100
40
50
20
0
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WEX Type Competitor's Product
WEX Type Competitor's Product
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Tool: WEX1020E (ø20) Insert: AXMT060204PDER-G Grade: ACM300 Machine: Vertical machining centre BT30
(Cutting Conditions) v c =197 SFM f z =0.007” IPT a p =0.04” Dry
(Cutting Conditions) v c =525 SFM f z =0.003” IPT a p =0.197” Dry
● Block Material 316 Stainless Using an E-type chipbreaker for 10% reduction in cutting force. WEX2000
WEX3000
1,000 1,200 1,400 1,600
Principal Force
Feed Force
Back Force (+)
200 400 600 800
Back Force (–)
-400 -200 0
E Type (ACM300)
G Type (ACP300)
Tool: WEX3032E (ø32) Insert: AXMT170508PEER-G Grade: ACP200
(Cutting Conditions) v c =656 SFM f z =0.006” IPT a e =0.197” a p =0.40” x 3 Times Dry
Tool: WEX2050F (ø50) Insert: AXMT123508PEER-E Grade: ACM300
(Cutting Conditions) v c =591 SFM f z =0.006” IPT a e =0.787” a p =0.12” Dry
● Die Parts, Low Carbon Steel The WEX type doubles the tool
● Extrusion Mold P5 Tool Steel Less cutting noise than conventional tools and excellent chip evacuation for stable cutting even if the cutting conditions are doubled. Achieves a nice glossy machined surface.
WEX3000
WEX3000
life of conventional tools by performing for longer without breakage.
Tool: WEX3032E (ø32) Insert: AXMT170508PEER-G Grade: ACP100
(Cutting Conditions) v c =495 SFM f z =0.008” IPT a e =0.984” a p =0.197” Wet
Tool: WEX3080R (ø80) Insert: AXMT170508PEER-G Grade: ACP200
(Cutting Conditions) v c =246 SFM f z =0.0075” IPT a e =3.15” a p =0.197” Dry
WEX3000
● Machine Components 304 Stainless Steel
Tool: WEX3032E (ø32) Insert: AXMT170508PEER-E Grade: ACM300
Cutting Distance: 177”
Cutting Distance: 65”
(Cutting Conditions) v c =492 SFM f z =0.006” IPT
a e =0.40” a p =0.12” Dry
WEX Type (ACM300)
WEX Type (ACP300)
Competitor's Product A Competitor's Product B
The substrate has excellent fracture resistance and the high hardness coating enables stable machining without breakage.
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