Section H 25-26

Wave Repeater WRX Series High Efficiency Shoulder Milling of Deep Steps

■ General Features

The WRX is an endmill that features cutting edges

arranged in a repeater configuration. Its long

cutting edges are arranged in multiple stages to enable high efficiency shoulder milling of deep steps.

H

■ Features ● Cutting edge positions are optimised to provide low resistance and low vibration

■ Comparison of Cutting Force

■ Comparison of Vibration

6,000

WRX Type

Low Vibration

Principal Force

30% Reduction in Cutting Force

5,000

Feed Force

Time

Back Force (+)

4,000

Back Force (–)

3,000

Competitor's Product

2,000

1,000

Time

0

-1,000

WRX Type

Competitor's Product

Cutting Conditions Work Material: 1050 Tool: WRX3080RS5332 Cutting Speed: v c =492 SFM, f z =0.008 IPT, a e =0.2in, a p =1.6in, Dry

Cutting Conditions Work Material: 1050 Tool: WRX2025E2725 Cutting Speed: v c =330 SFM, f z =0.006 IPT, a e =0.4in, a p =1.0in, Dry

● Lead groove and special pocket shape provide smooth chip evacuation and high body rigidity ● Low edge supporting face reduces bottom edge breakage and provides high reliability

Short Cutting Head Series Dual Level Cutting Edge Design Reduces Number of Passes

Lead Groove

Short Type Cutting Edge Length WRX3000 Type 0.042in WRX2000 Type 0.028in

Short Type Cutting Edge Length

Standard Endmill Cutting Edge Length

Special Pocket Shape

Low Edge Supporting Surface

■ Product Range - Inch Type Series Code Cutting Edge Length (in.) Dia. (in.)

■ Product Range- Metric Cutting Edge Series Code Cutting Edge Length ( mm ) Dia. ( mm )

Shape Applicable Insert (*)

Shape Applicable Insert (*)

27 to 36 ø20 to ø40

WRX2000E 1.5 - 2.126 ø1.0 to ø1.5

AXMT1235

WRX2000E WRX2000R WRX3000E WRX3000R WRX2000E WRX2000R WRX3000E WRX3000R

Shank

Shank Type

Weldon

AXMT1235

36 ø40 to ø50 Mounting Hole

WRX3000E 2.500

ø2.00

Standard Type

AXMT1705

40 to 53 ø40 to ø50

Shank

Shell Type

ø2.500 to ø3.00

WRX2300R 2.50 - 3.00

Shellmill

AXMT1705

53 ø50 to ø100 Mounting Hole

ø20 to ø40

Shank

Short Cutting Edge Type

18

AXMT1235

ø40 to ø50 Mounting Hole

ø40 to ø50

Shank

27

AXMT1705

ø50 to ø100 Mounting Hole

H92

* Applicable inserts are common with the popular WEX type SEC-WaveMill

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