Wave Repeater WRX Series
■ Recommended Cutting Conditions
Cutting Width a e =0.3in
Tool: WRX2040E3642, Insert: AXMT123504PEER Cutting Conditions: Depth of Cut a p =1.18in, Width of Cut a e =0.315in, Dry WRX2000
Depth of Cut a p =1.2in
Grade ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
ACP100
ACP200
Feed Rate per Tooth f z (mm/t)
Work Material
0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2
Cutting Speed v c (m/min)
Steel, Carbon Steel S15C S45C
G G G G G G G G G G G
200 140 110 110 50 130 80 60 40 120 30
220 160 130 110 60 150 90 80 60 140 50
220 140 120 110 60 150 90 80 60 130 50
240 180 150 130 70 160 100 90 70 150 60
240 160 140 130 70 160 100 90 70 160 60
240 160 140 120 70 160 90 80 60 160 60
260 180 160 150 90 180 120 100 80 170 80
260 180 120 140 80 180 110 100 80 170 80
125 190 250 270 300 180 275 300 350 200 325 200 240 180
280 200 180 160 100 200 130 120 90 180 100
H
S45C Hardened S75C S75C Hardened
P
Low Alloy Steel (SCM, SNCM)
SCM, SNCM Hardened SCM, SNCM Hardened SCM, SNCM Hardened
High-alloy Steel (SKD, SKT, SKH)
SKD, SKT, SKH Hardened Stainless Steel SUS430 and Others (Martensitic / Ferritic) SUS403 and others (Martensitic / Hardened) SUS304, SUS316 (Austenitic) Cast Iron Ductile Cast Iron Exotic Alloy For Aluminum Alloy Si <12.6% Si >12.6%
E E E
110 90 130
130 100 140
120 100 140
140 120 160
150 120 160
170 140 180
M
G G E S S
180 100
240 160
220 140
200 120
220 140
200 120
N K S
25
45
35
50
1000 250
750 200
500 170
Ɣ The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, workpiece shape, clamping system).
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
Cutting Width
in
WRX3000
Depth of Cut
Tool: WRX3050E5342 Insert: AXMT170508PEER Cutting Conditions: Depth of Cut ap=2.0in, Width of Cut ae=0.4in, Dry
in
ACP100 Tool: WRX3050E5342 Insert: AXMT170508PEER Cutting Conditions: Depth of Cut a p =1.97in, Width of Cut a e =0.4in, Dry ACP200 ACP300
Grades
ACK200
ACK300
DL1000
ACM 200
ACM300
Work Material
Feed Rate - IPT (mm/tooth) .004 .006 .008 .004 .006 .008 .004 .006 .008 .004 .006 .008 .004 .006 .008 .004 .006 .008 .004 .006 .008 .004 .006 .008 Cutting Speed - SFM (m/min) Grade ACP300 ACK200 ACK300 ACM200 ACM300 DL1000 ACP200 ACP100
125 G 1049 (320) Work Material
984 (300) 721 (220) 590 (180) 459 (140)
918 (280) 656 (200) 524 (160) 393 (120)
984 (300) 721 (220) 590 (180) 492 (150) 328 (100) 656 (200) 426 (130) 360 (110)
918 (280) 656 (200) 524 (160) 426 (130)
853 (260) 590 (180) 459 (140) 360 (110)
918 (280) 656 (200) 524 (160) 426 (130)
853 (260) 590 (180) 459 (140) 360 (110)
787 (240) 524 (160) 393 (120) 328 (100) 280 200 160 120 80 164 (50) 492 (150) 180 100 262 (80) 196 (60) 90 60 160 60 131 (40) 393 (120)
Feed Rate per Tooth f z (mm/t)
Carbon steel
0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2
787 (240) 656 (200)
190 G
Cutting Speed v c (m/min)
240 160 120 110 50 150 80 60 40 120 30
260 180 140 110 60 170 100 80 60 140 50
260 180 140 110 60 170 100 80 60 140 50
280 200 160 130 80 180 110 100 70 160 60
280 200 160 130 80 180 110 90 70 160 60
250 G Steel, Carbon Steel S15C S45C
300 220 180 150 100 200 130 110 90 180 80
300 220 180 140 100 200 120 110 80 180 80
320 240 200 160 120 220 140 130 100 200 100
G G G G G G G G G G G
125 190 250 270 300 180 275 300 350 200 325 200 240 180
Hardened carbon steel
524 (160) 393 (120) S45C Hardened S75C S75C Hardened 328 (100) 656 (200) 262 (80)
270 G
262 (80)
196 (60)
262 (80)
196 (60)
300 G
721 (220) 459 (140) 426 (130) 341 (104)
590 (180) 328 (100)
590 (180) 360 (110)
557 (170) 328 (100)
590 (180) 360 (110) 328 (100)
557 (170) 328 (100)
P
Low alloy steel 180 G Low Alloy Steel (SCM, SNCM)
P
275 G SCM, SNCM Hardened SCM, SNCM Hardened SCM, SNCM Hardened 393 (120) 360 (110) 300 G
Hardened alloy steel
295 (90) 209 (64)
295 (90) 236 (72)
262 (80) 183 (56)
262 (80) 183 (56)
262 (80)
288 (88)
236 (72)
350 G
High-alloy Steel (SKD, SKT, SKH)
High alloy steel 200 G SKD, SKT, SKH Hardened Stainless Steel SUS430 and Others (Martensitic / Ferritic) SUS403 and others (Martensitic / Hardened) SUS304, SUS316 (Austenitic) Cast Iron Ductile Cast Iron Exotic Alloy For Aluminum Alloy Si <12.6% Si >12.6% 656 (200) 328 (100) 590 (180) 524 (160) 590 (180) Hardened high alloy steel 325 G 262 (80) 196 (60) 262 (80) 200 G 582 SFM 484 SFM 517 SFM 418 SFM 451 SFM 353 SFM 484 SFM 418 SFM 240 G 180 G 615 SFM 549 SFM 484 SFM 549 SFM 451 SFM 353 SFM 484 SFM 524 (160) 196 (60)
459 (140)
524 (160)
459 (140)
E E E
170 140 180
150 120 160
130 100 140
140 120 160
130 100 140
625 SFM 580 SFM 650 SFM 110 90 130
164 (50)
196 (60)
164 (50)
98 (30)
M
385 SFM 320 SFM 451 SFM
451 SFM 353 SFM 484 SFM
385 SFM 320 SFM 451 SFM
353 SFM 254 SFM 385 SFM
575 SFM 525 SFM 600 SFM
525 SFM 480 SFM 550 SFM
240 160
220 140
200 120
220 140
200 120
180 100
G G E S S
N K S
50
30
45
25
M
1000 250
750 200
500 170
300 ~ 800 SFM
275 ~ 775 SFM
250 ~ 750 SFM
>240
Cast iron 200 G Ɣ The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, workpiece shape, clamping system). The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
787 (240) 524 (160)
721 (220) 459 (140)
656 (200) 393 (120)
721 (220) 459 (140)
656 (200) 393 (120)
590 (180) 328 (100)
K
Nodular cast iron 280 G
164 (50)
98 (30)
164 (50)
98 (30)
S Super alloys
G
3280 (1000)
2624 (800)
1968 (600)
N Aluminum alloys
H93
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