¢ Grade Features Work Material WaveMill WSE Series
New PVD Coating Layer Features
Grade Coating Thickness (μm)
Features
PVD
Carbide substrate with excellent wear and adhesion resistance, coupled with a chipping resistant coating, provide outstanding performance especially in machining titanium alloys High toughness carbide substrate and a coating with excellent chipping resistance provide outstanding stability when machining titanium alloys, heat- resistant alloys or stainless steel
ACS2500
3
High Adhesion Strength Significantly improved coating adhesion and more than 2x conventional chipping resistance Ultra-fine Grained B Additive ·New AlTiBN coating, with an ultra-fine coating structure, achieves high strength and toughness ·Outstanding chipping resistance and wear resistance
Exotic Alloy
200nm
Stainless Steel
ACS3000
3
Coating Layer
Cross Section of Cutting Edge Coating TEM Image
H
¢ Grade Application Range The newly developed ACS2500/ACS3000 grades ideal for machining titanium alloys, heat-resistant alloys and stainless steel are now available!
Carbide Substrate
Work Material
Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
¢ Excellent Chip Control
Exotic Alloy
ACS2500
Cutting Conditions
Chip
P
vc = 196 SFM fz = 0.005 IPT
Stainless Steel
ap = 0.39in ae = 0.83in Wet (7MPa)
Exotic Alloy
ACS3000
Ramping Angle: 0°
Stable Chip Control
Unstable Chips
P
WSE
Competitor's Product
Stainless Steel
vc = 164 SFM fz = 0.005 IPT
¢ Chipbreaker Shape
ap = 0.16in ae = 1.97in Wet (7MPa)
Work Material M Stainless Steel, S Exotic Alloy
Ramping Angle: 3°
Stable Chip Control
Unstable Chips
Applications General-purpose to Roughing
WSE
Competitor's Product
vc = 164 SFM fz = 0.005 IPT
Features
Standard
ap = 0.16in ae = 1.97in Wet (7MPa) Ramping Angle: 5.5°
E
× Machining Not Possible
Stable Chip Control
Competitor's Product
Chipbreaker
WSE
Machine: 5-axis Machine HSK100, Work Material: Ti-6AI-4V Tool: WSE 16050RS05L (ø50, 5-tooth) Insert: XOMT160540PEER-E (ACS3000)
Cutting Edge Cross Section
15°
*Modification of the cutter body is required when mounting a corner radius 5.0 or higher insert. (1) Modify .059” from the point
Precautions for Mounting Inserts (1) Clean the mounting seat surface and contact parts. (2) While pressing the insert firmly against the seat surface, tighten the screws with the included wrench. (3) Apply Anti-seizure Cream to the screws and tighten at the recommended torque. (4) After tightening, check that there are no gaps on the seat surface.
Gap
Wrench
Insert
(2) C chamfer .177”
Body
Gap
¢ Recommended Cutting Conditions
Cutting Speed v c ( m/min ) Min. - Max.
Feed Rate f z ( mm/t ) Min. - Max.
ISO
Material
Hardness Chipbreaker
Grade
— —
25 - 50 30 - 90 115 - 175 105 - 155
0.05 - 0.15 0.05 - 0.15 0.05 - 0.15 0.05 - 0.15
Heat-Resistant Alloy
E E E E
ACS2500/ACS3000 ACS2500/ACS3000 ACS2500/ACS3000 ACS2500/ACS3000
S Exotic Alloy
Ti Alloy
430 Stainless and Others (Martensitic/Ferritic) 403 Stainless and Others (Martensitic/Hardened)
200 240 180
Stainless Steel
M
304 Stainless, 316 Stainless (Austenitic) ACS2500/ACS3000 — The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system). — For groove milling, adjust the feed rate to around 70% of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note E 125 - 190 0.05 - 0.15
H99
Made with FlippingBook flipbook maker