Section I 25-26

MOLD FINISH MASTER SUMIBORON Ballnose Endmills for Copper Electrode Machining BNBC

Copper Alloy

Ballnose

Flutes

Side Milling

Face Milling

R-Grooving

Profiling

Fig 1

RE ±0.005

APMX

15˚

LU

LF

I

Body

Dimensions ( mm )

Radius RE

Dia. DC

Cutting Edge Length APMX

Neck Length LU

Overall Length LF

Head Dia. DN

Shank Dia. DMM

Cat. No.

Fig

BNBC2R010-0034 BNBC2R010-0104 BNBC2R020-0054 BNBC2R020-0204 BNBC2R030-0104 BNBC2R030-0304 BNBC2R050-0304

0.1 0.1 0.2 0.2 0.3 0.3 0.5

0.2 0.2 0.4 0.4 0.6 0.6 1.0

0.2 0.2 0.3 0.3 0.4 0.4 0.6

0.3 1.0 0.5 2.0 1.0 3.0 3.0

50 50 50 50 50 50 50

0.17 0.17 0.37 0.37 0.57 0.57 0.97

4 4 4 4 4 4 4

1 1 1 1 1 1 1

      

Grade: BN700

Identification Code

Number of Teeth BNBC 2 R030 - 010 4 Ballnose Radius Neck Length Shank Dia. Series Code

Recommended Cutting Conditions 1. Use a machine with high rigidity for stable cutting. 2. ‌Non-water soluble cutting oil is recommended. Supply as a mist or external coolant. Take fire prevention precautions to avoid fire hazards caused by sparks igniting during machining or tool breakage. 3. Shorten overhang as much as possible. 4. Adjust cutting conditions according to actual conditions as machine rigidity and other conditions may vary. 5. Depths of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired machined surface roughness.

Side Milling

p f

Work Material Cutting Conditions

Copper Alloy

Standard depth of cut (mm) a p p f

Spindle Speed (min -1 )

Feed Rate (mm/min)

Cat. No.

BNBC2R010-0034 20,000 -50,000 BNBC2R010-0104 BNBC2R020-0054 20,000 -50,000 BNBC2R020-0204 BNBC2R030-0104 20,000 -50,000 BNBC2R030-0304

350 0.01 0.02 350 0.007 0.015 800 0.025 0.05 700 0.02 0.03

1,400 1,200

0.05 0.15 0.04 0.1

20,000 -50,000

BNBC2R050-0304

2,200

0.15 0.35

I 118

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