Section I 25-26

Ti Alloy / Heat Resistant Alloy

GSX MILL Endmills (2 Flutes) GSX 200C-2D I nch Type

Hardened Steel 45 to 55HRC

Hardened Steel 55 to 60HRC

Stainless Steel

General Steel

Carbon Steel

Alloy Steel

Pre-hardened Steel

Tempered Steel/Die Steel

Cast Iron

GSX I nch P roducts are made to order

Corner

Flutes

Coat

Side Milling

Grooving

Groove Finishing

Face Milling

Spot Facing

Helical Milling

Ramping

Helix Angle

Fig 1

Fig 2

APMX

APMX

15°

LF

LU

LF

DC

Tolerance

I

D ≤ 3.0

0 -0.015 0 -0.020 0 -0.030

3.0 < D ≤ 12

12.0 < D

GSX Inch - Made to Order

Body

Dimensions (inch)

Endmill Identification (GSXMILL Series Only)

Dia. DC

Cutting Edge Length APMX

Neck Length LU

Overall Length LF

Shank Dia. DMM

Cat. No.

Fig

Series Code GSX 2 04 C - 2D

GSX204C-2D GSX206C-2D GSX208C-2D GSX210C-2D GSX212C-2D GSX214C-2D GSX216C-2D GSX218C-2D GSX220C-2D GSX224C-2D GSX228C-2D GSX232C-2D GSX236C-2D GSX240C-2D GSX244C-2D GSX248C-2D GSX256C-2D GSX264C-2D

0.0625 0.1250 0.0938 0.1875 0.1250 0.2500 0.1563 0.3125 0.1875 0.3750 0.2188 0.4376 0.2500 0.5000 0.2813 0.5626 0.3125 0.6250 0.3750 0.7500 0.4375 0.8750 0.5000 1.0000 0.5625 1.1250 0.6250 1.2500 0.6875 1.3750 0.7500 1.5000 0.8750 1.7500 1.0000 2.0000

0.1644 0.2269

1.500 1.500 2.000 2.000 2.000 2.000 2.000 2.500 2.500 3.000 3.000 3.000 3.500 3.500 4.000 4.000 4.000 4.000

0.1250 1 0.1250 1 0.1250 2 0.1875 1 0.1875 1 0.2500 1 0.2500 2 0.3125 1 0.3125 2 0.3750 2 0.4375 2 0.5000 2 0.5625 2 0.6250 2 0.6875 2 0.7500 2 0.8750 2 1.0000 2

Cutting Edge

Cutting Edge Length

Diameter in 64ths

Number of Flutes

-

(4/64 = 0.0625")

0.3716

C: Gash Land

-

0.516

-

0.641

- - - - - - - - - -

Grade: ACF20

Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat-resistant alloy, and titanium alloy applications.

4. If chatter is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. If the machine cannot achieve the recommended spindle speed, please use the maximum spindle speed available. Side Milling

a e

DC

Carbon Steel SC (150 to 250HB)

Alloy Steel SCM (25 to 35HRC)

Tempered Steel, Hardened Steel NAK , HPM (35 to 45HRC)

Work Material Cutting Conditions

Cast Iron FC

Hardened Steel (45 to 55HRC)

Stainless Steel SUS304,SUS316

Heat-Resistant Alloy Titanium Alloy

Steel for Structure SS

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

DC (inch)

< 0.039 19,600 250 19,600 250 19,600 250 18,300 180 12,700 100 9,000 60 11,000 70 9,000 50 < 0.078 11,200 340 11,200 340 11,200 340 10,500 240 7,300 130 5,300 80 6,400 90 5,300 70 < 0.156 6,400 460 6,400 460 6,400 460 6,000 320 4,200 180 3,000 110 3,600 120 3,000 90 < 0.236 4,600 560 4,600 560 4,600 560 4,300 400 3,000 210 2,200 130 2,700 140 2,200 100 < 0.315 3,400 560 3,400 560 3,400 560 3,200 400 2,200 210 1,600 130 2,000 140 1,600 100 < 0.393 2,800 560 2,800 560 2,800 560 2,600 400 1,800 210 1,300 130 1,600 140 1,300 100 < 0.472 2,300 560 2,300 560 2,300 560 2,200 400 1,500 210 1,100 130 1,300 140 1,100 100 < 0.630 1,700 450 1,700 450 1,700 450 1,600 320 1,100 180 800 100 1,000 110 800 85 < 0.787 1,350 380 1,350 380 1,350 380 1,300 280 900 160 650 90 800 100 650 75 < 1.000 1,000 300 1,000 300 1,000 300 1,000 220 700 120 500 70 640 80 500 60 Standard Depth of Cut a p 1.5DC 1.0DC a e 0.05DC 0.02DC Groove Milling

Alloy Steel SCM (25 to 35HRC)

Tempered Steel, Hardened Steel NAK , HPM (35 to 45HRC)

Carbon Steel SC (150 to 250HB)

Work Material Cutting Conditions

Cast Iron FC

Hardened Steel (45 to 55HRC)

Stainless Steel SUS304,SUS316

Heat-Resistant Alloy Titanium Alloy

Steel for Structure SS

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

DC (inch)

< 0.039 19,600 200 19,600 250 19,600 250 18,300 180 12,700 100 9,000 60 11,000 50 4,500 20 < 0.078 11,200 270 11,200 340 11,200 340 10,500 240 7,300 130 5,300 80 6,400 65 2,650 25 < 0.156 6,400 370 6,400 460 6,400 460 6,000 320 4,200 180 3,000 110 3,600 80 1,500 35 < 0.236 4,600 450 4,600 560 4,600 560 4,300 400 3,000 210 2,200 130 2,700 100 1,100 40 < 0.315 3,400 450 3,400 560 3,400 560 3,200 400 2,200 210 1,600 130 2,000 100 800 40 < 0.393 2,800 450 2,800 560 2,800 560 2,600 400 1,800 210 1,300 130 1,600 100 650 40 < 0.472 2,300 450 2,300 560 2,300 560 2,200 400 1,500 210 1,100 130 1,300 100 500 40 < 0.630 1,700 360 1,700 450 1,700 450 1,600 320 1,100 180 800 100 1,000 80 400 35 < 0.787 1,350 300 1,350 380 1,350 380 1,300 280 900 160 650 90 800 70 320 30 < 1.000 1,000 240 1,000 300 1,000 300 1,000 220 700 120 500 70 640 55 250 25 Standard Depth of Cut a p 0.2DC 0.5DC 0.2DC 0.05DC 0.2DC

I 29

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