Section I 25-26

GSX MILL 4 Flute Endmills Sharp Edge GSX 40000S-3D Type

Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat-resistant alloy, and titanium alloy applications. 4. In some cases, chattering may occur in early stages of milling but will cease after 2m of cutting.

5. If chatter is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the maximum spindle speed available.

a e

DC

Side Milling

I

Carbon Steel SC (150 to 250HB)

Alloy Steel SCM (25 to 35HRC)

Tempered Steel, Hardened Steel NAK , HPM (35 to 45HRC)

Work Material Cutting Conditions

Steel for Structure SS

Cast Iron FC

Hardened Steel (45 to 55HRC)

Stainless Steel SUS304,SUS316

Heat-Resistant Alloy Titanium Alloy

Spindle Speed (min -1 ) 18,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 18,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 18,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 17,000

Feed Rate (mm/min)

Spindle Speed (min -1 ) 11,500

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

DC (mm)

1.0 2.0 4.0 6.0 8.0

250 250 350 400 380 350 350 300

250 250 350 400 380 350 350 300

250 250 350 400 380 350 350 300

150 200 250 300 300 300 300 240

100 130 210 220 220 220 220

8,000 4,000 2,000 1,300

65 65

9,400 4,600 2,300 1,500 1,100

65 90

8,000 4,000 2,000 1,300

45 60 70 90

9,400 4,500 3,100 2,300 1,800 1,500 1,100

9,400 4,500 3,100 2,300 1,800 1,500 1,100

9,400 4,500 3,100 2,300 1,800 1,500 1,100

8,500 4,300 2,800 2,100 1,700 1,400 1,000

6,700 3,500 2,400 1,800 1,400 1,200

110 120

110 120 120

950 120 700 120 650 110 480 90

900 90 800 90 650 90 490 70

10.0 12.0 16.0 20.0 25.0

900 120 750 120 550 100

900 190 700 170 560 130

900 280 720 220

900 280 720 220

900 280 720 220

850 210 680 170

400 320

80 60

440 352

90 70

400 320

60 50

2.5DC

2.0DC 0.01DC

a p

Standard Depth of Cut

a e Below ø3 : 0.02DC , Above ø3 to Below ø8 : 0.05DC, Above ø8 : 0.07DC

Groove Finishing

Carbon Steel SC (150 to 250HB)

Alloy Steel SCM (25 to 35HRC)

Tempered Steel, Hardened Steel NAK , HPM (35 to 45HRC)

Work Material Cutting Conditions

Steel for Structure SS

Cast Iron FC

Hardened Steel (45 to 55HRC)

Stainless Steel SUS304,SUS316

Heat-Resistant Alloy Titanium Alloy

Spindle Speed (min -1 ) 18,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 18,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 18,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 17,000

Feed Rate (mm/min)

Spindle Speed (min -1 ) 11,500

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

DC (mm)

8,000 4,000 2,000 1,300

9,400 4,600 2,300 1,500 1,100

8,000 4,000 2,000 1,300

1.0 2.0 4.0 6.0 8.0

250 250 350 400 380 350 350 300

250 250 350 400 380 350 350 300

250 250 350 400 380 350 350 300

150 200 250 300 300 300 300 240

100 130 210 220 220 220 220

65 65

65 90

45 60 70 90

9,400 4,500 3,100 2,300 1,800 1,500 1,100

9,400 4,500 3,100 2,300 1,800 1,500 1,100

9,400 4,500 3,100 2,300 1,800 1,500 1,100

8,500 4,300 2,800 2,100 1,700 1,400 1,000

6,700 3,500 2,400 1,800 1,400 1,200

110 120

110 120 120

950 120 700 120 650 110 480 90

900 90 800 90 650 90 490 70

10.0 12.0 16.0 20.0 25.0

900 120 750 120 550 100

900 190 700 170 560 130

900 280 720 220

900 280 720 220

900 280 720 220

850 210 680 170

400 320

80 60

440 352

90 70

400 320

60 50

1.5DC

a p a e

Standard Depth of Cut

Below 0.02DC

I 67

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