Section I 25-26

GSX MILL Endmills (4 Flutes) GSX 40000C-3D Type

Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat-resistant alloy, and titanium alloy applications. 4. In some cases, chattering may occur in early stages of milling but will cease after 2m of cutting.

5. If chatter is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the maximum spindle speed available.

a e

DC

Side Milling

I

Carbon Steel SC (150 to 250HB)

Alloy Steel SCM (25 to 35HRC)

Tempered Steel, Hardened Steel NAK , HPM (35 to 45HRC)

Work Material Cutting Conditions

Steel for Structure SS

Cast Iron FC

Hardened Steel (45 to 55HRC)

Stainless Steel SUS304,SUS316

Heat-Resistant Alloy Titanium Alloy

Spindle Speed (min -1 ) 21,000 10,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 21,000 10,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 21,000 10,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 19,000

Feed Rate (mm/min)

Spindle Speed (min -1 ) 13,000

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 ) 10,500

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

DC (mm)

9,000 4,500 2,250 1,500 1,100

9,000 4,500 2,250 1,500 1,100

1.0 2.0 4.0 6.0 8.0

360 360 500 560 520 500 500 420 380

360 360 500 560 520 500 500 420 380

360 360 500 560 520 500 500 420 380

220 290 370 400 400 400 400 330

140 180 280 300 300

90

90

65 85

9,600 4,800 3,200 2,400 1,900 1,600 1,200

7,500 4,000 2,700 2,000 1,600 1,350 1,000

5,200 2,600 1,700 1,300 1,000

110 150 160 160

120 160 170 170

5,200 3,500 2,600 2,100 1,750 1,300 1,050

5,200 3,500 2,600 2,100 1,750 1,300 1,050

5,200 3,500 2,600 2,100 1,750 1,300 1,050

100 120 120

10.0 12.0 16.0 20.0 25.0

300 900 160 300 750 150 260 550 120

160 900 120

850 160 750 120 650 140 550 100

950 290 760 230

800 230 640 180

450 110

500 120

450 360

90 70

840 300

840 300

840 300

360

85

400

95

2.5DC

2.0DC

a p

Standard Depth of Cut

a e Below ø3 : 0.05DC , Above ø3 to Below ø8 : 0.1DC, Above ø8 : 0.15DC

0.02DC

Groove Milling

Carbon Steel SC (150 to 250HB)

Alloy Steel SCM (25 to 35HRC)

Tempered Steel, Hardened Steel NAK , HPM (35 to 45HRC)

Work Material Cutting Conditions

Steel for Structure SS

Cast Iron FC

Hardened Steel (45 to 55HRC)

Stainless Steel SUS304,SUS316

Heat-Resistant Alloy Titanium Alloy

Spindle Speed (min -1 ) 16,600

Feed Rate (mm/min)

Spindle Speed (min -1 ) 16,600

Feed Rate (mm/min)

Spindle Speed (min -1 ) 16,600

Feed Rate (mm/min)

Spindle Speed (min -1 ) 15,500

Feed Rate (mm/min)

Spindle Speed (min -1 ) 10,500

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

Spindle Speed (min -1 )

Feed Rate (mm/min)

DC (mm)

7,500 4,500 2,200 1,500 1,100

9,400 5,200 2,600 1,700 1,300 1,000

3,750 2,250 1,250

1.0 2.0 4.0 6.0 8.0

140 160 160 160 160 160 160 160 160

140 160 180 200 200 200 200 200 200

140 160 180 200 200 200 200 200 200

100 180 160 160 160 160 160 160

100 120 110 120 120

70 90 65 65 65

60 80 70

20 30 25

9,500 5,200 3,500 2,600 2,100 1,750 1,300 1,050

9,500 5,200 3,500 2,600 2,100 1,750 1,300 1,050

9,500 5,200 3,500 2,600 2,100 1,750 1,300 1,050

9,000 4,800 3,200 2,400 1,900 1,600 1,200

6,200 3,400 2,550 1,900 1,500 1,250

70 950 25 70 700 25 70 550 25

10.0 12.0 16.0 20.0 25.0

120 900 65 120 750 65

850 70 450 25 650 70 350 25

950 120 550 65

950 160 760 128

750 120

450 360

65 52

500 400

70 56

280 224

55 44

840 128

840 160

840 160

600

96

Standard Depth of Cut

0.1DC

0.2DC

0.05DC

0.1DC

a p

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