Section K 25-26

K1 to K12 K

Carbide Materials Brazed Tools

K

K

Carbide Material Features and Applications … … K2 Plate Blanks… ………………………………………… K4 Rod Blanks ……………………………………………… K5 Special Rod Blanks… ………………………………… K6 JIS Inserts for Carbide Tool Holders… …………… K8 JIS Carbide Tool Holders……………………………… K9 Jig Boring Tools IJB ………………………………… K12

● : USA Standard stocked item  : Worldwide Warehouse Item ▲ : To be replaced by a new product, made to order, or discontinued (please confirm stock availability).

Blank: Made-to-order item — mark: Not available

Stock Markings and Symbols

K1

Carbide Rod for Endmills, Drills & Reamers

Our Mission is to manufacture the highest quality tungsten carbide rod, by using the most modern production techniques available in the industry.

K

■ Features & Benefits

• Incorporating the most advanced production facili- ty available and unique manufacturing techniques, provides short delivery times and consistently high quality products • We utilize the latest quality control and assurance systems • We prioritize the advancement of high level research and development

• All products manufactured in Japan • Axismateria Ltd., subsidiary of Sumitomo Electric Hardmetal features two manufacturing facilities and a research & development location for carbide rod blanks. • Only materials of highest quality are applied for production

■ Carbide Rod Grade Description

Properties

Grade Hardness (HRA) AF209 0.2 9.0 4.0 93.5 Grain Size (μm) Cobalt Content (wt%) TRS (GPa) AF312 0.3 12.0 4.4 92.5 AF310 0.3 10.0 4.1 93.0 AF308 0.3 8.0 3.8 93.6 AF513 0.5 13.0 4.2 91.4 AF512 0.5 12.0 4.4 92.0 AF510 0.5 10.0 4.0 92.4 AF505 0.5 5.0 3.6 93.6 AF810 0.8 10.0 3.8 91.4 AF806 0.8 6.0 3.5 93.0 AF805 0.8 5.0 3.3 93.2 AF906 0.9 6.0 3.4 92.4

Features

Products

The finest micro-grain carbide

Ultra small size PCB Drills, drills, & endmills

Very high toughness characteristics

Small size PCB drills

High wear resistance with toughness

Small size PCB drills & routers

High wear resistance ultra-micro grained PCB drills & endmills for hardened steel

Tough micro-grain carbide

Endmills, drills for fracture resistance & taps

High wear resistance with added toughness

Endmills

High wear resistance with added toughness Endmills & drills for general purpose

High wear resistance, micro-grain carbide

PCB drills & routers

High wear resistance with added toughness

Endmills & drills

High wear resistance at high speed machining

PCB drills

High wear resistance, fine grain carbide Endmills, drills for aluminum & reamers

High toughness with average hardness

Endmills & drills for cast iron

K2

Carbide Rod for Endmills, Drills & Reamers

■ Grade Range

2

2

K 2

2

(HRA)

(wt%)

(HRA)

(wt%)

■ Micro Structure

Micro Grain

Fine Grain

Ultra Micro Grain

Ultra Micro Grain

AF209

AF312

AF513

AF810

Grain Size: 0.5 μm

Grain Size: 0.8 μm

Grain Size: 0.2 μm

Grain Size: 0.3 μm

■ Application Recommendation

Application

Work Materials

P

H M

S

K

N

Class

k k k j k k

k k k k

AF209 AF312 AF310 AF308

l l l l

j

l

k k j k k k

k k

l

j j k j k k k k k j j k j k k k k j j k k k k k k k j j j j k k k k k k k j j j j j k k k k k k k j j j j k k k k

l l

AF513

l

AF512

l l

AF510

l

AF505

l

l

AF810

l

AF806

l l

k k j j j

l l

AF805

k k k k k k j j j k k j j j j j k k k k j j j j j

l

l l

AF906

l

K3

j : 1st choice k : 2nd choice

Plate Blanks

A comprehensive stocked range of grades in carbide plate blanks for mold and die materials, as well as carbide rods for drill or reamer materials. ■ Grades ● AF1 Ultra-fine grained Carbide With grains finer than that of conventional grades, an excellent balance of high toughness and high hardness as well as superior edge sharpness is achieved. ● A1 Micro-fine Grained Carbide Micro-fine grained carbide A1 is a best-selling general purpose grade with high wear resistance and toughness. ● Micro-grained Carbide H1 Reliable grade for machining non-ferrous metals. ● Basic Carbide EH10 Highly evaluated grade for general machining of cast iron and exotic alloys. Perfect for drills and reamers. ● KH Series · KH03: Has strength (transverse rupture strength) and hardness similar to A1, with greatly improved chipping resistance that is comparable to ultra- fine grained grades. · KH05: With a higher cemented carbide binder content than KH03, this grade has even greater strength (transverse rupture strength) and chipping resistance.

K

Ultra-fine grained carbide (AF1) is specially developed for the manufacturing of carbide mold parts (punches) with a variety of sizes in stock.

Fig 1

L

T

■ Stock 

Dimensions (mm)

T

L

W

Grade

Fig

Cat. No.

Nominal Dimensions Tolerance

Nominal Dimensions Tolerance

Nominal Dimensions Tolerance A1 AF1 KH03 KH05

0B10060012 1.2 0B10060015 1.5 0B10060020 2.0 0B10060025 2.5 0B10060030 3.0 0B10060040 4.0 0B15060020 2.0 0B15060025 2.5 0B15060030 3.0 0B15060035 3.5 0B15060040 4.0 0B15060045 4.5 0B15060050 5.0 0B15060055 5.5 0B15060060 6.0 0B15060070 7.0 0B15060080 8.0 0B15060090 9.0 0B15060100 10.0

    1     1     1     1     1     1     1     1     1     1     1     1     1     1     1     1     1     1     1

+0.5 +0.2

+1.5 0

+1.0 0

100

60

■ Properties and Applications Grade Hardness

Transverse Rupture Strength

Applications

HRA HV(GPa) TRS(GPa)

A1

91.4 15.6 92.5 17.3

3.2 4.4 3.3 3.5 3.4 2.1

Endmills IT Mold Punches Small Drills

AF1

KH03 91.4 15.2 KH05 90.4 13.6 EH10 92.4 17.3

+0.5 +0.2

+1.5 0

+1.0 0

Molds / Dies

150

60

Drills, Reamers

H1

92.9 17.7

Good

AF1

Plates with top and bottom faces ground can be made to order.

KH05

 : Worldwide Warehouse Item

KH 03

A1

EH10

H1

Wear Resistance

Good

K4

Rod Blanks

Rod Blanks grades ideal for applications such as endmills, drills and reamers where edge strength, toughness and wear resistance are essential. • All Sintered surface • Available Grades: AF312, AF513, AF805, AF906, AF308, AF510 • Special grades & 330 mm length available upon request

Fig 1

■ Carbide Rods - (CGC) Cut, Ground, Chamfer

K

øD L

L

h6 tolerance

■ Carbide Rods

Product Description

Order #

øD

L

Available Grades

AML200K 1/8 X 1.5(CGC CARBIDE ROD)-AF308 l 1/8 1.5 AML200P 1/8 X 2(CGC CARBIDE ROD)-AF308 l 1/8 2.0 AML200S 1/8 X 2.5(CGC CARBIDE ROD)-AF308 l 1/8 2.5 AML200V 1/8 X 3(CGC CARBIDE ROD)-AF308 l 1/8 3 AML200Y 3/16 X 2(CGC CARBIDE ROD)-AF308 l 3/16 2 AML2012 3/16 X 3(CGC CARBIDE ROD)-AF308 l 3/16 3 AML2007 1/4 X 2(CGC CARBIDE ROD)-AF308 l 1/4 2 AML200A 1/4 X 2.5(CGC CARBIDE ROD)-AF308 l 1/4 2.5 AML200D 1/4 X 3(CGC CARBIDE ROD)-AF308 l 1/4 3 AML200G1/4 X 4(CGC CARBIDE ROD)-AF308 l 1/4 4 AML201H 5/16 X 2.5(CGC CARBIDE ROD)-AF308 l 5/16 2.5 AML201M 5/16 X 3(CGC CARBIDE ROD)-AF308 l 5/16 3 AML2018 3/8 X 2.5(CGC CARBIDE ROD)-AF308 l 3/8 2.5 AML201B 3/8 X 3(CGC CARBIDE ROD)-AF308 l 3/8 3 AML201E 3/8 X 4(CGC CARBIDE ROD)-AF308 l 3/8 4 AML2001 1/2 X 3(CGC CARBIDE ROD)-AF308 l 1/2 3 0.031 AML2004 1/2 X 4(CGC CARBIDE ROD)-AF308 l 1/2 4 AML2015 3/4 X 4(CGC CARBIDE ROD)-AF308 l 3/4 4 AML200M 1/8 X 1.5(CGC CARBIDE ROD)-AF510 l 1/8 1.5 0.015 0.015 l 1/8 2.0 AML200T 1/8 X 2.5(CGC CARBIDE ROD)-AF510 l 1/8 2.5 AML200W 1/8 X 3(CGC CARBIDE ROD)-AF510 l 1/8 3 AML200Z 3/16 X 2(CGC CARBIDE ROD)-AF510 l 3/16 2 AML2013 3/16 X 3(CGC CARBIDE ROD)-AF510 l 3/16 3 AML2008 1/4 X 2(CGC CARBIDE ROD)-AF510 l 1/4 2 AML200B 1/4 X 2.5(CGC CARBIDE ROD)-AF510 l 1/4 2.5 AML200E 1/4 X 3(CGC CARBIDE ROD)-AF510 l 1/4 3 AML200H 1/4 X 4(CGC CARBIDE ROD)-AF510 l 1/4 4 AML201J 5/16 X 2.5(CGC CARBIDE ROD)-AF510 l 5/16 2.5 AML201N 5/16 X 3(CGC CARBIDE ROD)-AF510 l 5/16 3 AML2019 3/8 X 2.5(CGC CARBIDE ROD)-AF510 l 3/8 2.5 AML201C 3/8 X 3(CGC CARBIDE ROD)-AF510 l 3/8 3 AML201F 3/8 X 4(CGC CARBIDE ROD)-AF510 l 3/8 4 AML2002 1/2 X 3(CGC CARBIDE ROD)-AF510 l 1/2 3 0.031 AML2005 1/2 X 4(CGC CARBIDE ROD)-AF510 l 1/2 4 AML2016 3/4 X 4(CGC CARBIDE ROD)-AF510 l 3/4 4 AML200N 1/8 X 1.5(CGC CARBIDE ROD)-AF512 l 1/8 1.5 AML200Q1/8 X 2(CGC CARBIDE ROD)-AF510 0.015 l 1/8 2.0 AML200U 1/8 X 2.5(CGC CARBIDE ROD)-AF512 l 1/8 2.5 AML200X 1/8 X 3(CGC CARBIDE ROD)-AF512 l 1/8 3 AML2011 3/16 X 2(CGC CARBIDE ROD)-AF512 l 3/16 2 AML2014 3/16 X 3(CGC CARBIDE ROD)-AF512 l 3/16 3 AML2009 1/4 X 2(CGC CARBIDE ROD)-AF512 l 1/4 2 AML200C 1/4 X 2.5(CGC CARBIDE ROD)-AF512 l 1/4 2.5 AML200F 1/4 X 3(CGC CARBIDE ROD)-AF512 l 1/4 3 AML200J 1/4 X 4(CGC CARBIDE ROD)-AF512 l 1/4 4 AML201K 5/16 X 2.5(CGC CARBIDE ROD)-AF512 l 5/16 2.5 AML201P 5/16 X 3(CGC CARBIDE ROD)-AF512 l 5/16 3 AML201A 3/8 X 2.5(CGC CARBIDE ROD)-AF512 l 3/8 2.5 AML201D 3/8 X 3(CGC CARBIDE ROD)-AF512 l 3/8 3 AML201G3/8 X 4(CGC CARBIDE ROD)-AF512 l 3/8 4 AML2003 1/2 X 3(CGC CARBIDE ROD)-AF512 l 1/2 3 0.031 AML2006 1/2 X 4(CGC CARBIDE ROD)-AF512 l 1/2 4 AML2017 3/4 X 4(CGC CARBIDE ROD)-AF512 l 3/4 4 AML200R 1/8 X 2(CGC CARBIDE ROD)-AF512

Grade

1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 9.0

AR010310 AR015310 AR020310 AR025310 AR030310 AR035310 AR040310 AR045310 AR050310 AR055310 AR060310 AR065310 AR070310 AR075310 AR080310 AR090310

               

+0.3 +0.2

     

+0.4 +0.2

   

     

           

     

+0.5 +0.2

           

310 (mm)

+0.6 0

     

   

AR100310 10.0 AR110310 11.0 AR120310 12.0 AR130310 13.0 AR140310 14.0 AR150310 15.0 AR160310 16.0 AR170310 17.0 AR180310 18.0 AR190310 19.0 AR200310 20.0

     

   

+0.6 +0.2

     

           

     

               

+0.8 +0.2

 : Stocked in Japan. Items are 2-4 weeks delivery

for small diameter tools

General Purpose Grade

for hardened material

l : USA Stocked Item

for stainless steel & high temp alloys

for cast iron

512

for aluminum/ non-ferrous

510

General Purpose Grade

Please inquire about stock availability when ordering. · For length requirements other than L=310mm, refer to "Special Rod Blanks" on page K6 for the available made-to-order specifications.

308

for hardened material

K5

Special Rod Blanks

Endmill Blanks

Drill Blanks

For Very Small Dia.

Good

Good

XF1

For Very Small Dia.

A1

General-purpose

KH 12

XF1

For Steel and General Use

For High Hardness

KH12

AFU

K

For Cast Iron, High-Hardness Materials

EH10

H1

For Exotic Alloys, Non-Ferrous Metals

Wear Resistance

Wear Resistance

Good

Good

Shape (Example)

Shape (Example)

Fig 1

Fig 2

L

L

O.D. 

O.D. 

Dimensions (mm)

Dimensions (mm)

øD

Fig

øD

Fig

Tolerance

Tolerance

+ 0.3 + 0.2 + 0.5 + 0.2 + 0.6 + 0.2 + 0.6 + 0.3 + 0.6 + 0.3

+ 0.3 + 0.2 + 0.5 + 0.3 + 0.6 + 0.3 + 0.6 + 0.3

1.0 ≤ D ≤ 2.0

1.0 ≤ D ≤ 2.0

1

2

2.0 < D ≤ 15.0

2.0 < D ≤ 8.0

1

2

15.0 < D ≤ 20.0

8.0 < D ≤ 15.0

1

2

20.0 < D ≤ 25.0

2

15.0 < D ≤ 20.0

1

Rods with steps can be made to order.

20.0 < D ≤ 25.0

1

Rods with steps can be made to order.

Overall Length 

Overall Length 

Dimensions (mm)

Dimensions (mm)

Fig

Fig

L

Tolerance

Warpage

L

Tolerance

Warpage

0.15

0.15

40 ≤ L ≤ 100

1

2

40 ≤ L ≤ 100

Overall Length ± 0.5%

Overall Length ± 0.5%

0.15

0.15

100 < L ≤ 200

1

100 < L ≤ 200

2

0.20

0.20

200 < L ≤ 310

1

200 < L ≤ 310

2

Ground rods can be made to order.

Ground rods can be made to order.

K6

Special Rod Blanks

Drill Blanks with Oil Holes

PCB Drill Blanks

Good

XF1

AF0

ZF16

K

AFU

F0

ø0.3 ø0.5

ø1.0

Wear Resistance Drill Diameter

Good

Shape (Example)

Shape (Example)

Fig 1

Fig 2

Lead Range

ød

L

L (Max.310mm)

Right-hand Helix 30°, 2 Holes

a

Solid Type 

øD øD1 ød

Dimensions (mm)

Lead (mm)

Product Description

øD

L Fig

Order #

+0.9 +0.4 +1.0 +0.4

2.15 ±0.02

32.0

2

3.6 3.3 0.47 ±0.05 1.5 0 4.6 4.3 0.59 ±0.1 1.7 0 5.6 5.3 0.71 ±0.1 2.4 0

AML300T3.6X330/30 OH STRAIGHT UNGROUND-AF810 AML300U4.6X330/30 OH STRAIGHT UNGROUND-AF810 AML300V5.6X330/30 OH STRAIGHT UNGROUND-AF810 AML300W6.6X330/30 OH STRAIGHT UNGROUND-AF810

15.7 ~ 17.0 20.9 ~ 22.6 26.1 ~ 28.3

-0.1

3.25 ±0.02 2 Other sizes can be made to order. Composite Type (Rough Ground) øD L Fig 38.1

-0.2

-0.3

6.6 6.3 0.83 ±0.1 2.8 ±0.2 31.3 ~ 34.0

AML300X7.6X330/30 OH STRAIGHT UNGROUND-AF810 7.6 7.3 0.95 ±0.1 3.2 ±0.2 36.6 ~ 39.6 AML300Y8.6X330/30 OH STRAIGHT UNGROUND-AF810 l 8.6 8.3 1.06 ±0.1 3.6 ±0.2 41.8 ~ 45.3 AML300Z9.6X330/30 OH STRAIGHT UNGROUND-AF810 9.6 9.3 1.18 ±0.2 4.0 ±0.2 47.0 ~ 51.0 AML300F10.6X330/30 OH STRAIGHT UNGROUND-AF810 10.610.3 1.30 ±0.2 4.4 ±0.2 52.3 ~ 56.7 AML300G11.6X330/30 OH STRAIGHT UNGROUND-AF810 11.611.3 1.30 ±0.2 4.4 ±0.2 57.5 ~ 62.3 AML300H12.6X330/30 OH STRAIGHT UNGROUND-AF810 l 12.612.3 1.42 ±0.2 4.8 ±0.2 62.7 ~ 68.0 AML300J13.6X330/30 OH STRAIGHT UNGROUND-AF810 13.613.3 1.54 ±0.2 5.2 ±0.2 67.9 ~ 73.7 AML300K14.6X330/30 OH STRAIGHT UNGROUND-AF810 14.614.3 1.66 ±0.2 5.6 ±0.2 73.2 ~ 79.3 AML300M15.6X330/30 OH STRAIGHT UNGROUND-AF810 15.615.3 1.77 ±0.2 6.0 ±0.2 78.4 ~ 85.0 AML300N16.6X330/30 OH STRAIGHT UNGROUND-AF810 16.616.3 1.89 ±0.2 6.4 ±0.2 83.7 ~ 90.7 AML300P17.6X330/30 OH STRAIGHT UNGROUND-AF810 17.617.3 2.01 ±0.2 6.8 ±0.288.9 ~ 96.3 AML300Q18.6X330/30 OH STRAIGHT UNGROUND-AF810 18.618.3 2.13 ±0.2 7.2 ±0.2 94.1 ~ 102.0 AML300R19.6X330/30 OH STRAIGHT UNGROUND-AF810 19.619.3 2.28 ±0.2 7.6 ±0.2 99.3 ~ 107.7 AML300S20.6X330/30 OH STRAIGHT UNGROUND-AF810 20.620.3 2.36 ±0.2 2.8 ±0.2 104.6 ~ 113.4 AML30083.6X330/30 OH STEP UNGROUND-AF810 3.6 3.3 0.23 ±0.05 0.8 -0.1 15.7 ~ 17.0 -0.2 AML30094.6X330/30 OH STEP UNGROUND-AF810 4.6 4.3 0.35 ±0.05 1.1 0 20.9 ~ 22.6 -0.1 AML300A5.6X330/30 OH STEP UNGROUND-AF810 5.6 5.3 0.47 ±0.05 1.5 0 26.1 ~ 28.3 -0.3 AML300B6.6X330/30 OH STEP UNGROUND-AF810 6.6 6.3 0.47 ±0.1 2.0 ±0.2 31.3 ~ 34.0 AML300C7.6X330/30 OH STEP UNGROUND-AF810 7.6 7.3 0.59 ±0.1 2.0 ±0.2 36.6 ~ 39.6 AML300D8.6X330/30 OH STEP UNGROUND-AF810 8.6 8.3 0.71 ±0.1 2.4 ±0.2 41.8 ~ 45.3 AML300E9.6X330/30 OH STEP UNGROUND-AF810 9.6 9.3 0.83 ±0.1 2.8 ±0.2 47.0 ~ 51.0 AML300110.6X330/30 OH STEP UNGROUND-AF810 10.610.3 0.95 ±0.1 3.2 ±0.2 52.3 ~ 56.7 AML300211.6X330/30 OH STEP UNGROUND-AF810 11.611.3 0.95 ±0.2 3.2 ±0.2 57.5 ~ 62.3 AML300312.6X330/30 OH STEP UNGROUND-AF810 12.612.3 1.06 ±0.2 3.6 ±0.2 62.7 ~ 68.0 AML300413.6X330/30 OH STEP UNGROUND-AF810 13.613.3 1.06 ±0.2 3.6 ±0.2 67.9 ~ 73.7 AML300514.6X330/30 OH STEP UNGROUND-AF810 14.614.3 1.18 ±0.2 4.0 ±0.2 73.2 ~ 79.3 AML300615.6X330/30 OH STEP UNGROUND-AF810 15.615.3 1.30 ±0.2 4.4 ±0.2 78.4 ~ 85.0 AML300716.6X330/30 OH STEP UNGROUND-AF810 16.616.3 1.42 ±0.2 4.8 ±0.2 83.7 ~ 90.7

12 to 330 ± overall length 0.5%

1.2 to 1.8 ±0.05

2

Consult us about dimensions. Centerless grinding can be performed. Recommended Grades by Application ( 8 : Best, m : Good) ·By Tool Diameter  Dimensions (mm)

Very Small Diameter ( up to ø0.15 )

Small Diameters ( ø0.15 to ø0.40 )

General Diameters ( ø0.40 up )

Grade

XF1

m

8

AF1

m m

AF0

m

m

8

AFU

m

8

ZF16

m m

F0

m

8

·By Application GradeHardened Steel

High-speed Machining

Stacked PlatesFor Routers

XF1

m

AF1

m

AF0

m

m

8

AFU

m m

ZF16

m

8

F0

m

8

8

K7

JIS Inserts for Carbide Tool Holders

Dimensions (mm)

Carbide

P (Steel)

M (Stainless Steel)

K (Cast Iron)

Typical Applicable Holders

P10 P20 P30 P40

M20 M40 K01 K01 K10 K20 K20

A B C RE

Fig

Shape

Cat. No.

01-0 01-1 01-2 01-3 01-4 01-5 01-6 02-0 02-1 02-2 02-3 02-4 02-5 02-6 03-0 03-1 03-2 03-3 03-4 03-5 03-6 04-0 04-1 04-2 04-3 04-4 04-5 04-6 05-1 05-2 05-3 05-4 05-5 05-6 06-0 06-1 06-2 06-3 06-4 06-5 06-6 07-0 07-1 07-2 07-3 07-4 07-5 07-6 08-1 08-3 08-4 08-5 08-6

10 6 3 4 13 9 3 5 16 11 4 5 19 13 5 5 22156 8 25 17 7 8 30 20 8 8

1 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 6 7 7 7 7 7 7 7 8 8 8 8 8

01 Type

Fig 1

31 Type 32 Type 45 Type 46 Type

RE

K

C

A

– – – – – – – – – – – – – –

10 6 3 13 9 3 16 11 4 19 13 5 22 15 6 25 17 7 30 20 8

02 Type

Fig 2

41 Type 42 Type

A

C

– – – – – – –

10 12 15 18 24 24 28

3 3 4 5 6 7 8

03 Type

Fig 3

37 Type 38 Type 47 Type 48 Type

A

C

10 6 3 4 13 9 3 5 16 11 4 5 19 13 5 5 22 15 6 8 25 17 7 8 30 20 8 8

Fig 4

04 Type

8 °

33 Type 34 Type

RE

A

C

Fig 5

– – – – – –

5 8 3 6 10 4 7 12 5 9 16 6 10 18 7 11 20 8

05 Type

60 °

49 Type 50 Type 51 Type 52 Type

A

C

10 10 3 2 13 13 3 2.5 16 16 4 3 19 19 5 4 22 22 6 4 25 25 7 5 30 30 8 6

06 Type

Fig 6

36 Type 39 Type 40 Type

RE 40 °

A

C

– – – – – – – – – – – –

10 10 3 13 13 3 16 16 4 19 19 5 25 20 6 25 22 7 30 25 8 3 8 3 4 13 4 5 15 5 6 17 6 8 20 8

07 Type

Fig 7

35 Type

80 °

A

C

08 Type

Fig 8

43 Type

A

C

K8

Items are not stocked in USA. For interest, please inquiry: materialg@sumicarbide.com

JIS Inserts for Carbide Tool Holders

Dimensions ( mm )

Carbide

P (Steel)

M (Stainless Steel) K (Cast Iron) M20M40 K01 K01 K10 K20 K20

Cermet

Shank

Insert Part

P10 P20 P30 P40

Cat. No.

Applicable Insert

Shape

b h 1 L 1 e a r A B C RE

31-1 31-2 31-3

13 13100 – – 13 9 3 0.5 01-1 16 16120 – – 16 11 4 0.5 01-2 19 19140 – – 19 13 5 0.5 01-3 25 25160 – – 22 15 6 1 01-4 25 30180 – – 25 17 7 1 01-5 30 35200 – – 30 20 8 1 01-6 13 13100 – – 13 9 3 0.5 01-1 16 16120 – – 16 11 4 0.5 01-2 19 19140 – – 19 13 5 0.5 01-3 25 25160 – – 22 15 6 1 01-4 25 30180 – – 25 17 7 1 01-5 30 35200 – – 30 20 8 1 01-6 10 10 80 0 – 10 6 3 0.3 04-0 13 13100 4 – 13 9 3 0.5 04-1 16 16120 4 – 16 11 4 0.5 04-2 19 19140 5 – 19 13 5 0.5 04-3 25 25160 5 – 22 15 6 1 04-4 25 30180 6 – 25 17 7 1 04-5 30 35200 6 – 30 20 8 1 04-6 10 10 80 0 – 10 6 3 0.3 04-0 13 13100 4 – 13 9 3 0.5 04-1 16 16120 4 – 16 11 4 0.5 04-2 19 19140 5 – 19 13 5 0.5 04-3 25 25160 5 – 22 15 6 1 04-4 25 30180 6 – 25 17 7 1 04-5 30 35200 6 – 30 20 8 1 04-6 10 10 80 – – 10 10 3 0.3 07-0 13 13100 – – 13 13 3 0.5 07-1 16 16120 – – 16 16 4 0.5 07-2 19 19140 – – 19 19 5 0.5 07-3 25 25160 – – 22 20 6 1 07-4 25 30180 – – 25 22 7 1 07-5 30 35200 – – 30 25 8 1 07-6

For Turning 31 Type (Right-Hand) 32 Type (Left-Hand)

31-4 * 31-5 – 31-6 –

K

15 °

32-1 32-2 32-3

C

L 1

32-4 * 32-5 – 32-6 –

Figures show right-hand tools.

33-0 33-1 33-2 33-3

For Turning 33 Type (Right-Hand) 34 Type (Left-Hand)

33-4 * 33-5 – 33-6 –

8 °

A

34-0 34-1 34-2 34-3

L 1

C

6 °

Flat cutting edge for 0 type

34-4 * 34-5 – 34-6 –

Figures show right-hand tools.

For Turning 35 Type

35-0 35-1 35-2 35-3

35-4 * 35-5 – 35-6 –

RE

L 1

For Turning 36 Type

36-0 36-1 36-2 36-3

10 10 80 – – 10 10 3 2 06-0 13 13100 – – 13 13 3 2 06-1 16 16120 – – 16 16 4 3 06-2 19 19140 – – 19 19 5 4 06-3 25 25160 – – 22 22 6 4 06-4 25 30180 – – 25 25 7 5 06-5 30 35200 – – 30 30 8 5 06-6

36-4 * 36-5 – 36-6 –

RE

L 1

Items marked * follow the insert dimensions of the ○○ -3 type (one size smaller) in their category. <Made to order>

Items are not stocked in USA. For interest, please inquiry: materialg@sumicarbide.com

K9

JIS Carbide Tool Holders

Dimensions ( mm )

Carbide

P (Steel)

M (Stainless Steel) K (Cast Iron) M20M40 K01 K01 K10 K20 K20

Cermet

Shank

Insert Part

P10 P20 P30 P40

Cat. No.

Applicable Insert

Shape

b h 1 L 1 e a r A B C RE

37-1 37-2 37-3

13 13100 – – 12 – 3 0.5 03-1 16 16120 – – 15 – 4 0.5 03-2 19 19140 – – 18 – 5 0.5 03-3 25 25160 – – 24 – 6 1 03-4 25 30180 – – 24 – 7 1 03-5 30 35200 – – 28 – 8 1 03-6 13 13100 – – 12 – 3 0.5 03-1 16 16120 – – 15 – 4 0.5 03-2 19 19140 – – 18 – 5 0.5 03-3 25 25160 – – 24 – 6 1 03-4 25 30180 – – 24 – 7 1 03-5 30 35200 – – 28 – 8 1 03-6 10 10 80 – – 10 10 3 2 06-0 13 13100 – – 13 13 3 2 06-1 16 16120 – – 16 16 4 3 06-2 19 19140 – – 19 19 5 4 06-3 25 25160 – – 22 22 6 4 06-4 25 30180 – – 25 25 7 5 06-5 30 35200 – – 30 30 8 5 06-6 10 10 80 – – 10 10 3 2 06-0 13 13100 – – 13 13 3 2 06-1 16 16120 – – 16 16 4 3 06-2 19 19140 – – 19 19 5 4 06-3 25 25160 – – 22 22 6 4 06-4 25 30180 – – 25 25 7 5 06-5 30 35200 – – 30 30 8 5 06-6 13 13100 – – 13 9 3 0.5 02-1 16 16120 – – 16 11 4 0.5 02-2 19 19140 – – 19 13 5 0.5 02-3 25 25160 – – 22 15 6 1 02-4 25 30180 – – 25 17 7 1 02-5 30 35200 – – 30 20 8 1 02-6 13 13100 – – 13 9 3 0.5 02-1 16 16120 – – 16 11 4 0.5 02-2 19 19140 – – 19 13 5 0.5 02-3 25 25160 – – 22 15 6 1 02-4 25 30180 – – 25 17 7 1 02-5 30 35200 – – 30 20 8 1 02-6 10 16100 – 13 3 8 3 – 08-1 13 19120 – 16 3 8 3 – 08-1 16 22140 – 19 4 13 4 – 08-3 19 25160 – 25 5 15 5 – 08-4 22 32180 – 30 6 17 6 – 08-5 25 38200 – 40 8 20 8 – 08-6

For Turning 37 Type (Right-Hand) 38 Type (Left-Hand)

37-4 * 37-5 – 37-6 –

K

10 ° RE

38-1 38-2 38-3

L 1

38-4 * 38-5 – 38-6 –

Figures show right-hand tools.

39-0 39-1 39-2 39-3

For Turning 39 Type (Right-Hand) 40 Type (Left-Hand)

39-4 * 39-5 – 39-6 –

L 1 150 °

40-0 40-1 40-2 40-3

Figures show right-hand tools.

40-4 * 40-5 – 40-6 –

41-1 41-2 41-3

For Turning 41 Type (Right-Hand) 42 Type (Left-Hand)

41-4 * 41-5 – 41-6 –

RE

42-1 42-2 42-3

L 1

RE

42-4 * 42-5 – 42-6 –

Figures show right-hand tools.

For Grooving & Cut-off 43 Type

43-1 43-2 43-3

43-4 * 43-5 – 43-6 –

a r

L 1

6 °

Items marked * follow the insert dimensions of the ○○ -3 type (one size smaller) in their category. <Made to order>

Items are not stocked in USA. For interest, please inquiry: materialg@sumicarbide.com

K10

JIS Carbide Tool Holders

Dimensions ( mm )

Carbide

P (Steel)

M (Stainless Steel) K (Cast Iron) M20M40 K01 K01 K10 K20 K20

Cermet

Shank

Insert Part

P10 P20 P30 P40

Cat. No.

Applicable Insert

Shape

b h 1 L 1 e a r A B C RE

45-1 45-2 45-3 45-4 46-1 46-2 46-3 46-4 47-1 47-2 47-3 47-4 48-1 48-2 48-3 48-4 49-1 49-2 49-3 49-4 50-1 50-2 50-3 50-4 51-1 51-2 51-3 51-4 52-1 52-2 52-3 52-4

1313140 7 5010 6 3 0.5 01-0 1616160 9 6013 9 3 0.5 01-1 19 19 190 11 80 16 11 4 0.5 01-2 25 25 230 13 100 19 13 5 1 01-3 1313140 7 5010 6 3 0.5 01-0 1616160 9 6013 9 3 0.5 01-1 19 19 190 11 80 16 11 4 0.5 01-2 25 25 230 13 100 19 13 5 1 01-3 13 13 140 7 50 10 – 3 0.5 03-0 16 16 160 8 60 12 – 3 0.5 03-1 19 19 190 9 80 15 – 4 0.5 03-2 25 25 230 10 100 18 – 5 1 03-3 13 13 140 7 50 10 – 3 0.5 03-0 16 16 160 8 60 12 – 3 0.5 03-1 19 19 190 9 80 15 – 4 0.5 03-2 25 25 230 10 100 18 – 5 1 03-3 13 13100 – – 5 8 3 – 05-1 16 16120 – – 6 10 4 – 05-2 19 19140 – – 7 12 5 – 05-3 25 25160 – – 9 16 6 – 05-4 13 13100 – – 5 8 3 – 05-1 16 16120 – – 6 10 4 – 05-2 19 19140 – – 7 12 5 – 05-3 25 25160 – – 9 16 6 – 05-4 1313140 8 50 5 8 3 – 05-1 16161601060 6 10 4 – 05-2 19191901280 7 12 5 – 05-3 25 25 230 16 100 9 16 6 – 05-4 1313140 8 50 5 8 3 – 05-1 16161601060 6 10 4 – 05-2 19191901280 7 12 5 – 05-3 25 25 230 16 100 9 16 6 – 05-4

For Internal Diameter Machining 45 Type (Right-Hand) 46 Type (Left-Hand)

K

a r RE 150 °

L 1

Figures show right-hand tools.

For Boring 47 Type (Right-Hand) 48 Type (Left-Hand)

8 °

158 °

RE

a r

L 1

6 °

Figures show right-hand tools.

For External Threading 49 Type (Right-Hand) 50 Type (Left-Hand)

L 1

Figures show right-hand tools.

For Internal Threading 51 Type (Right-Hand) 52 Type (Left-Hand)

A

a r

L 1

60 °

5 °

For External Profiling 95 Type

95-1

Figures show right-hand tools.

25 25160 5 – 20 10 7 1.7 09-E

A

RE

L 1

Items are not stocked in USA. For interest, please inquiry: materialg@sumicarbide.com

K11

Through-Boring Jig Boring Tools IJB

Stop-Boring

Fig 2

Fig 1

LH

LS

LH

LS

K

Dimensions ( mm )

Dimensions ( mm )

Grade Diameter Head Shank Dia. Shank Length H1 DC LH DMM LS

Grade Diameter Head Shank Dia. Shank Length H1 DC LH DMM LS

Fig

Fig

Cat. No.

Cat. No.

IJB 4017 IJB 4019 IJB 4022 IJB 4026 IJB 4030 IJB 4035 IJB 4040 IJB 4050 IJB 8019 IJB 8030 IJB 8035 IJB 8040 IJB 8050 IJB 8060 IJB 8070 IJB 8080 IJB 8090 IJB 8100 IJB 8110 IJB 8120 IJB 1005 IJB 1006 IJB 1007 IJB 1008 IJB 1009 IJB 1010 IJB 1011 IJB 1012 IJB 1015

IJB 4017C IJB 4019C IJB 4022C IJB 4026C IJB 4030C IJB 4035C IJB 4040C IJB 4050C IJB 8019C IJB 8030C IJB 8035C IJB 8040C IJB 8050C IJB 8060C IJB 8070C IJB 8080C IJB 8090C IJB 8100C IJB 8110C IJB 8120C IJB 1005C IJB 1006C IJB 1007C IJB 1008C IJB 1009C IJB 1010C IJB 1011C IJB 1012C IJB 1015C

1.7 6.5

1.7 7.0

1

2

1.9 4.5

1.9 8.0

1

2

2.2 9.0

2.2 9.5

1

2

2.6 13.0

2.6 13.5

1

2

4

20

4

20

3.0 13.5

3.0 14.0

1

2

3.5 14.0

3.5 14.5

1

2

4.0 18.0

4.0 19.0

1

2

5.0 22.0 1.9 7.5

5.0 23.0 1.9 8.0

1

2

1

2

3.0 13.5

3.0 14.0

1

2

3.5 14.0

3.5 14.5

1

2

4.0 18.0

4.0 19.0

1

2

5.0 22.0

5.0 23.0

1

2

6.0 25.0

6.0 26.0

1

2

8

25

8

25

7.0 27.0

7.0 28.5

1

2

8.0 30.0

8.0 31.5

1

2

9.0 33.0

9.0 35.0

1

2

10.0 38.0

10.0 40.0

1

2

11.0 43.0

11.0 45.0

1

2

12.0 48.0

12.0 50.0

1

2

5.0 22.0

5.0 23.0

1

2

6.0 25.0

6.0 26.0

1

2

7.0 27.0

7.0 28.5

1

2

8.0 30.0

8.0 31.5

1

2

10

30

10

30

9.0 33.0

9.0 35.0

1

2

10.0 38.0

10.0 40.0

1

2

11.0 43.0

11.0 45.0

1

2

12.0 48.0

12.0 50.5

1

2

15.0 65.0

15.0 68.0

1

2

Items are not stocked in USA. For interest, please inquiry: materialg@sumicarbide.com

K12

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