D
D1 to D34 External Holders Small Lathe Tools Small Product Machining
D
Small Lathe Tool Selection ....................................... D2 General Features of Small Lathe Tools ................... D4 Insert Grade Selection .............................................. D6 Chipbreaker Selection .............................................. D7 PSZ Turn .................................................................... D8 PB Tool Holders SPB .............................................. D14 Wide-Cut Holders SGW .......................................... D16 MINI Tool Holders SBT / PBT ................................. D17 Front Turning Tool Holders SFT ............................. D18 RS-SCL .................................................................... D19 RS-SDU Type / RS-SDX .......................................... D20 RS-SVX Type / RS-SVVP ......................................... D21 RS-PTXN .................................................................D22 PCLC / SCLC-X / SCAC-X .....................................D23 PDJC-X / SDJC-X .................................................... D24 SDAC / SDPC / SDPC-X ......................................... D25 SVNB / SVJC / PTXN-X ............................................ D26 PCLC / SCLC .........................................................D27 SCAC / SCNC ........................................................ D28 PDJC / SDJC ........................................................... D29 SDAC / SDNC .......................................................... D30 SSBC / SSDC ........................................................... D31 STAC / STGC / STJC ............................................... D32 SVAB / SVLC / SVPC ............................................... D33 SVLP / SVPP ............................................................ D34
Modular Quick-Change System Special Tool Holders for Small Product Machining
Round Shank Tool Holders
External Holders
MINI Tool Holders Zero Offset Holders
MINI Tool Holders PC / SC
MINI Tool Holders PD / SD
MINI Tool Holders SS MINI Tool Holders ST MINI Tool Holders SV (5° & 7° Positive) MINI Tool Holders SV (11° Positive)
● : Standard Stocked Item ▲ : To be replaced by a new product, made to order, or soon to be discontinued (please confirm stock availability). « : Worldwide Warehouse Item
Stock Markings and Symbols
Item listed "Blank": Made-to-order Item Dash "–" mark: Item Not Available
D1 D1
Small Lathe Tools Selection
External Turning (1)
D
External Turning
Cut-off
Back Turning SBT/ PBT
Profiling
Grooving Grooving & Cut-off
PD / SD
GND
SCT
SV
GWC
F66
D17
D26 & D33
D29
F43
F4
.020 to .079”
1.25 to 3.00mm
.098 to .205”
.013 to .110”
SVLC SVPC
PDJC SDJC
RE .0019” RE .0059”
0° 20 °
.138 to .315”
.031 to .098”
93°
93°
117.5°
95°
.315 to .591”
Back Ramp Clamp
Screw-on
7° Pos. 11° Pos.
Max. bore diameter 0.196" to 0.630"
External Turning (2)
Turning Turning PTXN-X SFT
STH Threading
Threading
SSTE
D18
D26
F86
F75
.031 to .059”
.016 to .149”
.019”
Pitch .0079 to .0622” RE .0020 to .0039”
Pitch .020 to .118”
100°
32° RE 0 to .0079”
Neg.
■ PSZ Turn : Modular Quick-Change Small Lathe Tools
External Turning (3)
Multi-functional Tool
External turning made possible with holder sleeves.
A single holder capable of performing two operations.
Round Shank Holder RS
Twin Head Holder
D8
I.D. + O.D. CKBE
I.D. + I.D. CKBB
䙄 /
E10
E11
D19 to D22
D2
Small Lathe Tools Selection
For Internal Diameter Machining (1) Machining of very small diameters 1mm and above
D
CKBS Gang-Type Toolpost Very Small Dia. Boring
Very Small Dia. Boring CKB
Very Small Dia. Boring (Round Shank) S-CKB / S-CKB-S
Solid Carbide Bar BXBR
E64
E66
E65
E69
General
Grooving
Back Turning
General
Face Grooving
10°
10°
20°
20°
.039, .079”
.059, .079, .118”
5°
BXBR
KBMX
KBMZ
KBMG
KBMFR
Machining of small diameters 5mm and above
For Internal Diameter Machining (2)
For Grooving and Threading
Internal Grooving
GNDIS Internal Grooving Internal Grooving
Internal Threading
Boring SW/ST/SC/SD/SV/SS
SGIT SSH
SSTI
F53
F52
F38
F76
Stop Boring Bottom Facing
Proling
Pitch .020 to .118”
Maximum Groove Depth .102 to .260”
Maximum Groove Depth .039 to .260”
Maximum Groove Depth .031 to .110”
.029 to .118”
.059 to .118”
.020 to .079”
Concave Facing and Bottom Facing
Through Boring
Unit (Inch)
SUMIBORON (CBN) Small Hole Boring Bars
PCD
SUMIDIA (PCD) Small Hole Boring Bars
Small Hole Boring Bars BSME
Small Hole Boring Bars SEXC
Small Hole Boring Bars BNBX
Small Hole Boring Bars DABB-C
Small Hole Boring Bars DABB-N
E70
E71
E72
E75
E75
10°
10°
25°
3°
5°
50°
25°
D3
BNBX
BSME
SEXC
DABB-N
DABB-C
Small Lathe Tools Small Product Machining
■ General Features In 1984, Sumitomo Electric Hardmetal first released the MINI Tool Holder series for small product machining in small NC autolathes. Through these years of experience, new tool designs including our side lever lock tool holder were developed to meet various machining requirements such as back turning, profiling and cut-off; we continually strive to enhance the series.
D
■ From Carbide to PCD : Full Lineup
D6
■ PSZ Turn : Modular Quick-Change System
D8
■ Special tools for small lathes to cover various types of machining
● Very Small Dia. Boring Bar CKB ● Very Small Diameter Part Turning Tool SPB
● Plunging Tool SGW Ideal for high-efficiency machining of long parts, eliminating chip control issues
Min. bore diameter ø .039 to .197" / 1 to ø5mm
Best suited for very small parts with diameter of less than ø . 394" / 10mm
E64
D14
D16
D4
Small Lathe Tools Small Product Machining ■ A wide selection of easy-to-use holders
● Zero Offset Holders *Products with part number suffix “-X” Tool compensation not required for small gang-type lathes
● Back Clamp Tool Holder PC / PD
Easy and secure lever locking system
D
D23
Inserts can be easily exchanged from the back
● Twin Head Holder Multi-functional Autolathe Tool One holder performing 2 different operations
D27, D29
● Back-Turning Tool Holder SBT / PBT Sharp cutting with good surface finish Maximum machining step .315", width of cut .098" / 2.5mm
E10
● Round Shank Holder RS External turning made possible with holder sleeves
D19
D17
● Grooving Tool SSH
Internal coolant supply enables superb chip control, while the tough carbide body allows stable machining Supports internal grooving of ø .315" / 8mm up
● Cut-off Tool SCT
Inserts can be changed easily even from the back, simply by loosening the screw Maximum cut-off diameters: ø5mm, ø12mm, ø16mm
F51
● Grooving Tool Holder GND Lineup includes shanks for small lathes Suitable for grooving seat sizes 1.25mm up
F66
F4
D5
Insert Grade Selection
In 1984, Sumitomo Electric Hardmetal first released the MINI Tool Holder series for small product machining in small NC autolathes. A full range of insert grades including AC530U and AC1030U as well as Cermet T1500A, Carbide BL130, SUMIBORON BN2000, and SUMIDIA DA1000 are available to meet a variety of machining requirements. A high-precision grade, ACZ150, has been added to support a wide range of precision application requirements, from automotive to electronic component machining.
D
■ Insert Grade Selection
Applicable Work Material
Application Range
P M K
N S H
Insert Grades
Finishing to Light Cutting
High-precision
Medium Cutting
S
G G G G G S S S S S
G S S G G G G S S S
ACZ150
G G S S
S S S S G S S S S
AC5015S
Coated Carbide (PVD)
AC5025S
S S
AC530U
AC1030U
T1000A
Uncoated Cermet Coated Cermet
T1500A/T1500Z
S G S
BL130
Cemented Carbide
H1 EH510
G
G
BN1000/BN2000 BN7125
CBN (SUMIBORON)
S
G
PCD (SUMIDIA)
G
DA1000
G 1st Recommendation S 2nd Recommendation
■ Recommended Cutting Conditions
P Free-Cutting Steel N Brass v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) P Carbon Steel M Stainless Steel S Heat-Resistant Alloy H Hardened Steel N Aluminum Alloy
Material
ACZ150 Tool Grade
165 to 650 .001 to .004 165 to 500 .0005 to .003 165 to 500 .0005 to .002
230 to 1000.002 to .008230 to 1000.002 to .008
AC5015S 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 650 .001 to .004 100 to 350 .001 to .004
230 to 1000.002 to .008
AC5025S 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 650 .001 to .004 100 to 350 .001 to .004
230 to 1000.002 to .008
AC530U 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 650 .001 to .004
230 to 1000.002 to .008
AC1030U 165 to 500 .001 to .006 165 to 500 .001 to .004 165 to 500 .001 to .004
230 to 1000.002 to .008
T1000A 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 500 .001 to .004 T1500A 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 500 .001 to .004 T1500Z 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 500 .001 to .004 BN1000
400 to 1000.001 to .006
BN2000
165 to 650 .001 to .008
BN7000
165 to 650 .001 to .004
230 to 1000.001 to .004230 to 1000.001 to .004
DA1000
Red text: 1st recommendation, Blue text: 2nd recommendation
D6
Chipbreaker Selection
ST Type
GX Type
UM Type
ST Type
GX Type
UM Type
■ Insert Series ● Insert Precision Selection Guide 1.65 0.15 1.65 1.50 0.15 15 °
1.50
2.00
2.00
1.2
1.2
0.15
0.15
15 °
14
14
°
°
● Chipbreaker Selection
Finishing to Light Cutting
Features
M Class
G Class
E Class
FX
Best suited for general- purpose O.D. finishing with larger depths of cut. Burrs are less likely with undercutting. Chatter is less likely with external and face machining. 3D chipbreaker with good chip control and sharp cutting edge. MEFC is for fine finishing, and the MESI is for varying depths of cut. Breaker for aluminum alloy machining. Sharp edge and low adhesion. 1.65 0.15 ST Type
Insert Class
FYS
FY
FP Type
FP Type
Thickness Tolerance
D
±0.005"
±0.005"
±0.001
15
2.15
1.40
Side surfaces are ground. Thickness tolerances are smaller than G-class inserts
1.40
MEFC MESI
Side surfaces have a sintered finish 10 ° 10 °
Side surfaces are ground
Features
4 °
14 °
Roughing to Light Cutting CCMT32.51ELU DCMT21.52ESU
Finishing to Light Cutting CCGT32.51RFX DCGT32.50.5MESI(*)
High-precision to Finishing
FT Type
SJ Type
GX
Applications
NAG
CCET32.50.5RFX 1.35
1.2
Cat. No.
0.15
0.18
(*) A catalog number with a feed direction symbol prefixed with “M” means that the product has a nose radius with negative tolerance.
■ Application Range of Chipbreakers for Finishing to Light Cutting
R
S
C D
T
V
W
UJ Type
RD Type
AW Type
UJ Type
RD Type
AW Type
● M Class Finishing to Light Cutting
● G Class Ground Type
● G Class Chipbreaker
1.5
1.5
10.5
10.5
2.0
2.0
1.15
0.1
0.1
R
S
C D
T
V
W
5°
5°
5°
5°
25°
25°
0.16
0.16
0.16
MESI Type
R
S
C D
T
V
W
EFK Type ESU Type
FX Type MM Type
C Type
FP Type
SD Type
0.08
0.08
0.08
SDW Type
R
2.15 S
C D
T
V
W
W Type
ELUW Type
2.95
1.40
EFP Type
0.15
0.15
FYS Type
EFC Type
ELU Type
10 °
FY Type
10 °
14 °
0 C D
0
0
R
S
R
S
0.008 R
S
R
S
C D
C D
C D
T
V
0.008 W
T
V
W
T
0.016 V
W
T
0.008 V
W
0.016
0.016
Feed Rate f (IPR)
Feed Rate f (IPR)
Feed Rate f (IPR)
AY Type
AY Type C D
■ Chipbreakers for Finishing to Light Cutting
Dimensions (mm)
R
S
R
S
R
S
R
S
C D
C D
C D
T
V
W
T
V
W
T
V
W
T
V
W
Positive Type M Class
5
2.5
2.5
2.5
PMK N S ELU 15° 15° C D T R S
EFP Fine cutting breaker with two-step breaker structure PMK N S C D T R V S
ELUW High-performance finishing breaker with wiper edge PMK N S C D T R V S W
EFK Finishing breaker with sharp edge and good chip control PMK N S C D T R V S
ESU General-purpose PMK N S
30°
W
W
W
V
Chip control significantly improved in fine cutting
breaker with sharp edge
1.45 8°
0.8
1.1
1.4
1.5
FW Type W V C D
SS Type W C D
UJ Type
RD T
R
S
R
S
R
S
R
S
C D
C D
T
V
W
T
T
V
T
V
W
15°
10°
0.7
Wiper Insert
10°
1.5
7° Relief Angle 0.90
1.15
5° 7° 11° Relief Angle
7° 11° Relief Angle
11° Relief Angle
7° 11° Relief Angle 0.1
TPMT33 ○○
CCMT32.5 ○○
CCMT32.5 ○○
CCMT32.5 ○○
TPMT33 ○○
5° T
5° T
R
S
R
S
R
S
R
S
R
S
C D
C D
C D
C D
C D
T
V
W
T
V
W
V
W
V
W
T
V
W
15 °
(mm) EFB FB Type 6
Depth of Cut ELB (mm)
(mm)
PMK N S
Relief Angle 7° Pos. 11° Pos. Light-cutting breaker with sharp edge and good chip control PMK N S T V S
(mm)
Relief Angle 5° Pos. 7° Pos. 11° Pos. W V
6
6 LB Type
4 FB Type C D
LB Type C D R
Relief Angle 11° Pos.
6
Relief Angle 7° Pos. 11° Pos. V
Depth of Cut Chipbreaker for finishing of mild steel achieves good chip control and excellent machined surface quality T R S
Depth of Cut C D 4
R
S
R
S
R
S
C D
4 C D
W
T
V
W
T
V
W
T
W
Depth of Cut
4
0
2
0.5
0.5
0.8
2
0.8
2
2
15°
15°
0
0
0.2
0.4
0.6
0.2
0.4 20°
0.6
0
0
20°
15° V
15° W
R
S
R
S
R
S
R
S
R
S
0.2 C D
C D
C D
C D
C D
T
V
W
T
V
W
T
T
V
W
T
V
W
0.4
0.6
0.2
0.4
0.6
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
5° 7° 11° Relief Angle
5° 7° 11° Relief Angle
CCMT32.5 ○○
CCMT32.5 ○○
Positive G Class Ground Chipbreaker
R
S
R
S
R
S
R
S
R
S
C D
C D
C D
C D
C D
T
V
W
T
V
W
T
V
W
T
V
W
T
V
W
FYS
FX
FY
SD
AY
PMK N S
PMK N S
Wide breaker with sharp edge PMK N S S T V
Stepped parallel ground type PMK N S S T V
PMK N S High-quality ground aluminum breaker achieving excellent machined surface quality W T V S
EM Type
AX Type C D
AY Type C D R
Fine cutting breaker with sharp edge R V S T
Parallel breaker with sharp edge R V S T
R
R
C D
C D
C D
W
W
W
W
0.9
0.5 15°
1.5 15°
0.9
2.50
2.5
2.5
0.05
15°
15°
30°
R
S
R
S
R
S
R
S
R
S
C D
C D
C D
C D
C D
T
V
W
T
V
W
T
V
W
T
V
W
T
V
W
0.4
5° 7° 11° Relief Angle
7° 11° Relief Angle
5° 7° 11° Relief Angle
5° 7° 11° Relief Angle
5° 7° Relief Angle
CCGT04X1 ○○
TPGT22 ○○
TPGT22 ○○
TPGT22 ○○
CCGT32.5 ○○
25°
25°
C D K N S H (M)EFM R W V
(mm) (M)EFF 6 C D R
(mm) C D Peripheral grinding 3D breaker with good chip control and sharp edge PMK N S H (M)EFC 6 T R S
(mm) (M)ESI 6 C D R
(mm) (M)ESL PM 6 C D R S
PM N S H Sharp edged breaker for a wide range of applications from finishing to light cutting. W T V S K
W Two-step breaker for light cutting PMK N S H T V S
W Outstanding chip evacuation in fine cutting conditions PMK N S H 0.45 T V S
Relief Angle 5° Pos. 7° Pos. 11° Pos. W V
T
Slant edged breaker for excellent suppresion and chip control at multiple depths.
Relief Angle 5° Pos. 7° Pos. 11° Pos.
Relief Angle 5° Pos. 7° Pos. 11° Pos.
Relief Angle 7° Pos. 11° Pos.
Depth of Cut
4
Depth of Cut
Depth of Cut
Depth of Cut
4
4
4
0.9
1.0
0.5 15°
0.8 15°
2
T 15°
R
S
R
S
R
S
R
S
R
S
C D
C D
C D
C D
2 C D
V
W
T
V
W
T
V
W
T
V
W
T
V
W
6°
2
2
0.4 15° CCGT32.5 SS
0
0.6 GH Type
0.6 RH Type 7° 11° Relief Angle
0.6 FB Type 7° Relief Angle
LB T
0.2
0.4
0
0
0
0.2
0.6
0.2
0.4
0.2
0.4
Feed Rate (mm/rev)
7° 11° Relief Angle
7° 11° Relief Angle
5° 7°
CCGT32
CCGT32
CCGT32
CCGT22
Feed Rate (mm/rev)
Feed Rate (mm/rev)
Feed Rate (mm/rev)
C D (mm) 6
R
S
R
S
R
S
R
S
R
S
C D
C D
C D
C D
T
V
W
T
V
W
T
V
W
T
V
W
T
V
W
Relief Angle 7° Pos. 11° Pos.
0.30
0.5
3.5
3°
15°
Applicable Part Material: P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy Depth of Cut 4
D7
(mm)
-15°
6
20°
Relief Angle 7° Pos.
nded Breaker d Breaker
C D 2
R
S
R
S
R
S
R
S
R
S
C D
C D 4
C D
C D
T
V
W
T
V
W
T
V
W
T
V
W
T
V
W
Depth of Cut
0
For Chamfering
For Chamfering
0.2
0.4
0.6
2
Feed Rate (mm/rev)
Modular Quick-Change Sytem PSZ Turn
■ Features and Benefits • Quick-change system with one clamping screw • Available square shanks:
Metric: 12/16/ 20 mm , Inch: .500” / .625” / .750"
• Cutting head suitable for metric and inch shanks • Highest level of precision in terms of center height • Multi-purpose for all sliding head & multi-spindle lathes • Internal coolant-through holders • Optimal accessibility when changing inserts • No loss of stability compare to mono-block tools
D
■ PSZ Turn Nomenclature Shanks
PSZ Turn
1
2 R R
3
4 X X
Metric
PSZ PSZ
1212
84 84
Inch
1/2INCH
1212
Square shank 12 x 12 mm
1
Shank Size
1/2INCH
Square shank 12.7 x 12.7 mm (.500")
2 3 4
Feed Direction Shank Length
R
Right-hand Length ( mm )
84
X
Code for special products
Holders
1
2 K
3
4
5
6 X
PSZ Turn
PSZ
12
SCLCR
0616
09
Square shank 12 mm (suitable for all 12 mm or 12.7 mm (.500”) shanks)
1
Interface
12
2 3 4 5 6
Version
K
Cutting head
Holder Type
SCLCR
Insert type, clamping; mounting position
Cutter head size Indexable insert
0616
Dimensions “WF x LH”
09
Insert size
X
Code for special products
LF
Fig. 1
LS
WF HF
H
Square Shanks
Dimensions (inch / mm )
Internal Coolant (IC) Connection Thread
Shank Size
Cat No.
Stock Fig LF LS H HF WF
PSZ1212R-84 PSZ1616R-84
1 1 1 1
M8x1x6 BSPP1/8
12 16
84 84
71 71
12 16
16 20
20.2 25.5
l l l l
PSZ12-1/2INCH-R-84 PSZ16-5/8INCH-R-84
1/2" 5/8"
5/16"-24 UNF 5/16"-24 UNF
3.3071 2.7952 .5000 .6299 .7953 3.3071 2.7952 .6250 .7874 1.0039
LF LS
Fig. 2
HF
H
Square Shanks
Dimensions ( mm )
Internal Coolant (IC) Connection Thread
Shank Size
Cat No.
Stock Fig LF LS H HF
PSZ2020R-100
2 3.9370 3.2992 .7500 .9843
BSPP1/8
20
l l
3/4 ” PSZ20-3/4INCH-R-100
2
5/16”-24 UNF
100 83.8 19.04 25
l = USA Stocked item Torque Wrench sold separately. Torque Wrenches on page D13.
D8
Modular Quick-Change Sytem PSZ Turn
Spare Parts Clamping Screws For
Hexagon Head Screw
TORX (alternative)
Shanks Cat. No.
AF( mm )
Tightening Cat. No.
Insert
Tightening 3Nm/27lb-in 4Nm/35lb-in 3Nm/27lb-in 4Nm/35lb-in
SW 3.5 SW 4.5 SW 3.5 SW 4.5
12 M5x0.5x9.5x60-E17019 16 M6x0.75x10.5x60-E19291 1/2" M5x0.5x9.5x60-E17019 5/8" M6x0.75x10.5x60-E19291
3Nm/27lb-in 4Nm/35lb-in 3Nm/27lb-in 4Nm/35lb-in
M5x0.5x9.5x60-E274
T10
M6x0.75x10.5x60-E17151 T20
M5x0.5x9.5x60-E274
T10
M6x0.75x10.5x60-E17151 T20
Spare Parts Blind Plugs for Coolant Connection For Shanks Cat. No. AF ( mm ) 12 M8X1X6-DIN913 SW 4 16 HYD-S28 SW 5 1/2" HYD-S1886 SW 5/32'' 5/8" HYD-S1886 SW 5/32''
D
External Grooving PSZ TGAR
Fig. 1
.
Clamping Screw
.
LH .
TGAR
Spare Parts
Dimensions ( mm )
LH .
Clamping Screw
Cat. No.
Width of Cut
Series
Stock Fig WF LH
Insert
N m
Right Handed
.
PSZ12-K-TGAR3-0622-3 PSZ16-K-TGAR3-0822-3 PSZ16-K-TGAR4-0822-4
6 22 TGAR3033-TGAR3280 .33 to 2.80 8 22 TGAR3033-TGAR3280 .33 to 2.80
12 16 16
1 1
l l l
BFTX0409N 3.4
See F45 for TGA Inserts
1 8 22 TGAR4250-TGAR4450 2.50 to 4.80 BFTX0511N 5.0
LH .
External Threading PSZ ER
Clamping Screw
Fig. 1
.
LH .
* G radient angle: 1.5°
ER
Spare Parts Dimensions ( mm )
Clamping Screw
Guage Insert
Series
Cat. No.
Stock Fig WF LH
.
N m
Clamping Screw
PSZ12-K-ER-0616-16-1.5* PSZ16-K-ER-0816-16-1.5* .
6 16 8 16
12 16
1 1
16ER 16ER
l l
123511P 3.5 LH .
See F77 for ER Inserts
BTR Guage Insert
LH .
PSZ SBT Back Turning
L1
Clamping Screw
H ±0.1
WF
BTR Guage Insert
L1
LH ±0.1
Clamping Screw
SBT
Spare Parts Dimensions ( mm )
Clamping Screw
Guage Insert BTR35 BTR55 BTR80 BTR35 BTR55 BTR80
BTR Guage Insert
Series
Cat. No. L1
Stock Fig WF H LH L1 H ±0.1
N m
WF
PSZ12-K-SBT3R-0622-35 PSZ12-K-SBT5R-0624-55 PSZ12-K-SBT8R-0630-80 PSZ16-K-SBT3R-0822-35 PSZ16-K-SBT5R-0824-55 PSZ16-K-SBT8R-0830-80 WF LH ±0.1 H ±0.1
2.5 6 22 3.82 3.7 6 24 5.88 5.2 6 30 8.83 2.5 8 22 3.82 3.7 8 24 5.88 5.2 8 30 8.83
12 12 12 16 16 16
1 1 1 1 1 1
l l l l l l
LH ±0.1
See page D17 for BTR Guage Inserts
BFTX0307N 2.0
l = USA Stocked item
D9
Screw
Modular Quick-Change Sytem PSZ Turn
l =USA Stocked item
PSZ GNDR Grooving
Fig. 1
Clamping Screw CDX
Clamping Screw
Screw
.
.
LH
GCMN____
GNDR
Spare Parts Dimensions ( mm )
Clamping Screw
Seat Size CW
Grooving Delpth CDX
Cat. No.
Series
Stock Fig.
Insert
N m
Right Handed
CDX
WF LH
CDX
D
PSZ12-K-GNDR-0622-H12507 PSZ16-K-GNDR-0822-H12507 PSZ12-K-GNDR-0622-H15007 PSZ16-K-GNDR-0822-H15007 PSZ12-K-GNDR-0625-H212 PSZ16-K-GNDR-0825-H212 PSZ12-K-GNDR-0625-H312 PSZ16-K-GNDR-0825-H312 PSZ16-K-GNDR-0830-H317 LH . .
12 16 12 16 12 16 12 16 16
6 22 1.25 7 8 22 1.25 7 6 22 1.50 7 8 22 1.50 7 .
1 1 1 1 1 1 1 1 1
GCMN125005 GCMN125005 GCMN150005 GCMN150005 GC □□ 20 ○○ - □□ GC □□ 20 ○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ LH .
l l l l l l l l l
GCMN____
GCMN____
BFTX0414 3.0
6 25 2 8 25 2 6 25 3 8 25 3 8 30 3
12 12 12 12 17
Clamping Screw
PSZ GNDL Grooving
Clamping Screw Clamping Screw
Fig. 1
CDX
.
Clamping Screw
GCMN____
LH .
CDX
GNDL
Spare Parts Dimensions ( mm )
Clamping Screw .
Grooving Delpth CDX
Seat Size CW
Cat. No.
Series
Stock Fig. CDX
Insert
Left Handed
N m
WF LH
PSZ12-K-GNDL-1022-H12507 PSZ16-K-GNDL-1222-H12507 PSZ12-K-GNDL-1022-H15007 PSZ16-K-GNDL-1222-H15007 PSZ12-K-GNDL-1025-H212 PSZ16-K-GNDL-1225-H212 PSZ12-K-GNDL-1025-H312 PSZ16-K-GNDL-1225-H312 PSZ16-K-GNDL-1230-H317
12 16 12 16 12 16 12 16 16
10 22 1.25 7 12 22 1.25 7 10 22 1.50 7 12 22 1.50 7 . GCMN____
1 1 1 1 1 1 1 1 1
GCMN125005 GCMN125005 GCMN150005 GCMN150005 GC □□ 20 ○○ - □□ GC □□ 20 ○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ LH .
l l l l l l l l l
GCMN____
LH .
10 25 2 12 25 2 10 25 3 12 25 3 12 20 3
12 12 12 12 17
BFTX0414 3.0
D10
Modular Quick-Change Sytem PSZ Turn
l =USA Stocked item
PSZ SCLC External Turning and Facing
Fig. 1
Clamping Screw Clamping Screw
.
Clamping Screw
95°
LH .
SCLC
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
Series
Stock Fig. WF LH Insert
Clamping Screw N m
Right Handed
.
D
. PSZ16-K-SCLCR-0816-06 PSZ12-K-SCLCR-0616-06 PSZ12-K-SCLCR-0616-09 PSZ16-K-SCLCR-0816-09
95° 6 16 CC □□ 21.5 □ 8 16 CC □□ 21.5 □ 6 16 CC □□ 32.5 □ 8 16 CC □□ 32.5 □
12 16 12 16
1 1 1 1
l l l l
BFTX02506N 1.5
BFTX03588 3.4
95°
LH .
Proling Multi-Purpose PSZ SDHC
LH .
Clamping Screw Clamping Screw
Fig. 1
.
Clamping Screw
107.5°
LH .
SDHC
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
Series
Stock Fig. WF LH Insert
N m
Right Handed
.
PSZ12-K-SDHCR-0616-07 PSZ16-K-SDHCR-0816-07 PSZ12-K-SDHCR-0622-11 PSZ16-K-SDHCR-0822-11 .
6 16 DC □□ 21.5 □ 8 16 DC □□ 21.5 □ 6 22 DC □□ 32.5 □ 8 22 DC □□ 32.5 □ 107.5°
12 16 12 16
1 1 1 1
l l l l
BFTX02506N 1.5
BFTX03588 3.4
LH .
107.5°
Fig. 2
Fig. 1
External / Proling PSZ SDJC
LH .
.
.
Clamping Screw
93°
93°
LH .
LH .
SDJC
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
Series
Stock Fig. WF LH Insert
N m
. Right Handed
Left Handed
LH . 93° PSZ16-K-SDJCR-0816-07 PSZ12-K-SDJCR-0622-11 PSZ16-K-SDJCR-0822-11 PSZ12-K-SDJCR-0616-07
93° 8 22 DC □□ 32.5 □ 6 16 DC □□ 21.5 □ 8 16 DC □□ 21.5 □ 6 22 DC □□ 32.5 □ Clamping Screw 12 22 DC □□ 32.5 □
— — — —
12 16 12 16 16
1 1 1 1 2
l l l l l
BFTX02506N 1.5
.
BFTX03588 3.4
PSZ16-K-SDJCL-1222-11
—
LH .
Fig. 1
External / Proling PSZ SVJB
Clamping Screw Clamping Screw
.
Clamping Screw
93°
LH .
SVJB
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
.
Series
Stock Fig. WF LH Insert
.
Right Handed
N m
PSZ12-K-SVJBR-0622-11 PSZ16-K-SVJBR-0822-11 LH . 93°
6 22 8 22
12 16
1 1
VB □□ 22 □ VB □□ 22 □ 93°
l l
BFTX02508NV 1.5
LH .
D11
Modular Quick-Change Sytem PSZ Turn
Proling Multi-Purpose PSZ SVHC
Fig. 1
Clamping Screw
.
107.5°
LH .
SVHC
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
Series
Stock Fig. WF LH Insert
.
Right Handed
N m
.
D
PSZ12-K-SVHCR-0622-11 PSZ16-K-SVHCR-0822-11 107.5°
VC □□ 22 □ VC □□ 22 □ 107.5°
6 22 8 22
12 16
1 1
l l
BFTX02508NV 1.5
LH .
External / Proling PSZ SVJC
LH .
Fig. 1
Clamping Screw
.
93°
LH .
SVJC
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
Series
Stock Fig. WF LH Insert
Right Handed
N m
.
PSZ12-K-SVJCR-0622-11 PSZ16-K-SVJCR-0822-11 93°
6 22 VC □□ 22 □ 8 22 VC □□ 22 □ .
12 16
1 1
l l
BFTX02508NV 1.5
Shim Pin
93°
PSZ PCLN External Turning and Facing
Insert shim
LH .
Shim Pin
LH .
Lever Pin
Fig. 1
Clamping Screw
Insert shim
.
Shim Pin
Lever Pin
Clamping Screw
Insert shim
95°
LH .
Lever Pin
PCLN
Spare Parts
Clamping Screw
.
Dimensions ( mm )
Clamping Screw Lever Pin Insert Shim Shim Pin
Cat. No.
.
95°
Series
Stock Fig WF LH Insert
N m
Right Handed
LH .
95°
Shim
PSZ16-K-PCLNR-0826-12 LH .
16
1 8 26 CN □□ 43 □ ST-1608 5.0 LP-8012 SH-3612 SHP-4112 Insert shim
l
PSZ PDJN External / Proling
Fig. 1
Lever Pin
Clamping screw
Shim
Insert shim
Shim
.
Insert shim
Lever Pin
93°
Lever Pin
Clamping screw
LH .
Clamping screw
PDJN
Spare Parts
Dimensions ( mm )
.
.
Clamping Screw Lever Pin Insert Shim Shim Pin
Cat. No.
Series
Stock Fig WF LH Insert
93°
N m
Right Handed
93°
LH .
PSZ16-K-PDJNR-0826-11
16
1 8 26 DN □□ 33 □ ST-1606 5.0 LP-8411 SH-3710 SHP-4108 LH .
l
: Worldwide Warehouse Item Blank: Made-to-order item l =USA Stocked item
D12
L1
Modular Quick-Change Sytem PSZ Turn - Blanks & Parts Blanks Made-to-order items
WF
D
WF
D
LF
Fig. 1
L1
Dimensions ( mm )
Cat. No.
Stock Fig LF L1 WF D
LF
WF
D
PSZ12-R-D30-L25-RV PSZ16-R-D35-L30-RV
1 1
25+1 12.5 30 2.0 30 15.5 35 2.5
LF
High Perfomance Lubricant Cat. No. Stock E22335 l Lubricant is sold separately from holders
Torque Wrench
Dimensions (Inch / mm )
D
Cat. No.
Applicable PSZ Stock Series Clamping Screw
7000019-3NM .375 (10), .500 (12) 7000020-4NM .625 (16), .750 (20) Torque Wrenches are sold separately from holders
SW3.5 SW4.5
l l
Hexagon Socket
Made-to-Order Items - Square Shank Sizes
LF
Fig. 1
LS
WF HF
H
Square Shanks
Dimensions ( mm )
Internal Coolant (IC) Connection Thread
Shank Size
Cat No.
StockFig LFLS H HF WF
1 84 71 9.52513.517.5 1 84 71 10 13.517.6
3/8 ” PSZ10-3/8INCH-R-84 10 PSZ1010R-84
M8x1x6
M8x1x6 These items and applicable heads are available upon request
Hoses
Fig 1
Fig 2
Fig 3
Fig 1
14
20
Fig 1
Thread 2 ID
Threa
14
Width across Flats: 14 Width across Flats: 12 Width across Flats: 14 Width across Flats: 12
Thread 2
Thread 1
14
Thread 2
Thread 2
Thread 1
Thread 1
Thread 1
29
L
29
L
Thread 2
Fig 2
Fig 2
Fig 1
Fig 2
Fig 3
Width across Flats: 14 Width across Flats: 12 Width across Flats: 14 Width across Flats: 12
14
20
Thread 2 ID
Thread 1
14
Thread 2
Thread 1
14 Thread 2
Thread 2
Thread 1
Thread 1
Thread 1 Thread 2 Parts (Connector) J-MJIC1/4-NPT1/8M J-MJIC1/4-NPT1/8M-90 J-FJIC1/4-BSPT1/8M J-MJIC1/4-5/16-24M Cat. No. J-MJIC1/4-M8X1M J-MJIC1/4-BSPP1/8M J-MJIC1/4-BSPT1/8M J-MJIC1/4-5/16-24M-90
L
L
29
PSZ Parts (Hose) Fig 3 Fig 3 Width across Flats: 14 Width across Flats: 14 J-MJIC1/4-NPT1/8M-90 J-MJIC1/4-NPT1/8M-90
29
Dimensions ( mm )
Dimensions (inch / mm )
StockAngle Thread 1 Thread 2 Fig
Fig 1 Stock L End 1 End 2 Fig J-HOSE-BSPT1/8M-BSPT1/8M-200 ● 200 BSPT1/8M BSPT1/8 M 2 J-HOSE-BSPT1/8M-BSPT1/8M-300 ● 300 BSPT1/8M BSPT1/8 M 2 J-HOSE-FJIC1/4-FJIC1/4-8.0 ● 8.0 FJIC 1/4 FJIC 1/4 1 J-HOSE-FJIC1/4-FJIC1/4-10.0 ● 10.0 FJIC 1/4 FJIC 1/4 1 J-HOSE-5/16-24M-5/16-24M-9.0 ● 9.0 5/16-24M 5/16-24M 2 J-HOSE-M8X1M-M8X1M-9.0 ● 9.0 M8X1 M M8X1 M 2 J-HOSE-BSPP1/8M-BSPP1/8M-9.0 ● 9.0 BSPP1/8 M BSPP1/8 M 2 Hoses are sold separately. Width across Flats: 14 Width across Flats: 12 Thread 2 Thread 1 Fig 1 L Width across Flats: 14 Width across Flats: 12 Thread 2 Thread 1 Cat. No. L Width across Flats: 12 Thread 2 Thread 1 L Width across Flats: 12 Thread 2 Thread 1
MJIC1/4 NPT1/8 M 1
0°
●
90° MJIC 1/4 NPT1/8 M 2
FJIC1/4 BSPT1/8 M 1 MJIC1/4 5/16-24 M 1 MJIC1/4 M8 X 1 M 1 MJIC1/4 BSPP1/8 M 1 MJIC1/4 BSPT1/8 M 1
0° 0° 0° 0° 0°
90° MJIC1/4 5/16-24 M 2 90° MJIC1/4 BSPP1/8 M 2
Fig 2
L
J-MJIC1/4-BSPP1/8M-90
Width across Flats: 14 Width across Flats: 12
Fig 2
J-MJIC1/4-NPT1/8F J-G1/8-R1/8-00 J-G1/8-R1/8-90 J-NPT1/8-G1/8-00 J-NPT1/8-R1/8-00
MJIC1/4 NPT1/8F 3
0° 0°
Thread 2
Width across Flats: 14 Width across Flats: 12
Thread 2
G1/8 G1/8
R1/8 1 R1/8 2
Thread 1
90°
L
Thread 1
L
NPT1/8 G1/8 1 NPT1/8 R1/8 1
0° 0°
Fig 3
Fig 3
Width across Flats: 14 J-MJIC1/4-NPT1/8M-90
Width across Flats: 14 J-MJIC1/4-NPT1/8M-90
Width across Flats: 12
Width across Flats: 12
Thread 2
Thread 2
L
L
Thread 1
Thread 1
Parts (Hose Assembly)
Dimensions (inch/ mm )
Cat. No. Stock L Thread 1 Thread 2 Fig J-ASSY-NPT1/8M-NPT1/8M-90-8.0 * ● 8.0 NPT1/8M NPT1/8 M (90deg) 3 J-ASSY-NPT1/8M-NPT1/8M-90-10.0 * ● 10.0 NPT1/8M NPT1/8 M (90deg) 3 J-HOSE-G1/8-G1/8-200 ● 200 G1/8 G1/8 2 J-HOSE-G1/8-G1/8-300 ● 300 G1/8 G1/8 2 J-HOSE-MJIC1/4-NPT1/8-10.0 ● 10.0 MJIC1/4 NPT1/8 2 J-HOSE-MJIC1/4-NPT1/8-8.0 ● 8.0 MJIC1/4 NPT1/8 2 J-HOSE-R1/8-G1/8-200 ● 200 R1/8 G1/8 2 J-HOSE-R1/8-G1/8-300 ● 300 R1/8 G1/8 2 * Required separately sold MJIC Connectors to connect to holder or machine
D13
PB Tool Holders SPB
■ Features ● High rigidity type tools expanded for gang-type NC lathes ● Inserts for various applications can be used on a single holder ● Can also be used on turret-type toolposts ● U ncoated blank inserts are stocked so cutting edges can be ground as required. ● BL130 has wear resistance similar to coated grades and sharpness similar to uncoated grades. ● Ultr a-fine grained carbide grade F1, typically used for brazed tools, is now available for indexable inserts
D
■ Applicable Grades
■ Application Examples
Watch component
Stainless Steel
Applicable Part Material
Tool: BL130 (PBVFN1102R) Part Material: 420 Stainless Steel Cutting Conditions: vc = 23-36 SFM f = 0.0002 IPR
BL130 F0 (Brazed tool)
Insert Grade
0 50,000 100,000 No. of Workpieces (pcs/c)
BL130
○ ○
○
◎
F1
○
○ ○
◎
Very Small Diameter Part Turning Screw-on
SPB Very Small Diameter Turning
Fig 2
Fig 1
1˚
LF
1˚
LF
3
3
:
:
Fig 3
1˚
LF
Figure shows right-hand (R) tool.
3
Holder
Parts
Dimensions (mm)
Stock
Flat Screw Wrench
Overall Length LF
Relief Angle θ
Height H
Width B
Toolpost
Cat. No.
Fig
R L
N m
(For Hex Socket)
.375 .500
.375 .500
6.000 6.000
- -
2 2
SPB R/L 063D SPB R/L 083D SPB R/L0707-70 SPB R/L0808-60 SPB R/L0808-70 SPB R/L0909-70 SPB R/L1010-60 SPB R/L1212-60
● ●
BFTX02505N 1.5
Inch
LT08-06
1 BFTX02505N 1.1 2 BFTX02506N 1.5 2 BFTX02505N 1.1 2 BFTX02505N 1.1 2 BFTX02506N 1.5 2 BFTX02506N 1.5 3 BFTX02506N 1.5 3 BFTX02506N 1.5 3 BFTX02506N 1.5
7 8 8
7 8 8
140 140 140 140 140 140 140 140 140
70 60 70 70 60 60
«
«
« «
Turret-type
LT08-06
9.5
9.5
10 12
10 12
« «
8
8
SPB R0808 SPB R1010 SPB R1212
- - -
« - « - « -
10 12
10 12
Gang type
LT08-06
● : USA stocked item « : Worldwide Warehouse item
N m Recommended Tightening Torque (N·m)
D14
PB Tool Holders SPB
Insert
Blank Insert
(
Cemented Carbide)
Dimensions ( mm )
Stock
Overall length L
Fig 1
Fig 2
Fig 3
Cat. No.
BL130 F1 R L R L « « « « « « « « « « « «
Applications Fig
3.0
35˚
Sharp Edge
PBVX1102R/L-NB PBVX1102R/L-SB PBVX1102R/L-BB
17.2
Wide Range 1 Sharp Edge 2
(20.14)
(20.14)
L
17.2
17.2
17.2
Special
3
2.38
Figure shows right-hand (R) tool.
D
Front Turning Insert
Dimensions ( mm )
Stock
Effective Cutting Edge Length
Fig 1
Fig 2
Cat. No.
BL130 F1 R R L
Wiper Edge Fig
10˚
5˚
35˚
2˚
PBVFW1102R/L PBVFN1102R/L
1.0 1.0
Yes
1 2
« «
No
17.0
Sharp Edge
Sharp Edge
2.38 Figure shows right-hand (R) tool.
Back Turning Insert
Dimensions ( mm )
Stock
Effective Cutting Edge Length
Fig 1
Fig 2
Cat. No.
BL130 F1 R R L
Wiper Edge Fig
Maximum Depth of Cut
Maximum Depth of Cut 2.0 2˚
2.0
35˚
5˚
PBVBW1102R/L PBVBN1102R/L
1.0 1.0
Yes (2°) No (5°)
1 2
« «
17.0
2.38
Sharp Edge
Sharp Edge
50˚
50˚
Figure shows right-hand (R) tool.
Grooving Insert
Dimensions ( mm )
Stock
Machining Groove Depth CDX
Fig 1
Width of Cut CW
Cat. No.
BL130 F1 R R L
Fig
Maximum Depth of Cut
CDX
35˚
PBVG1102R/L-030 PBVG1102R/L-050 PBVG1102R/L-100
0.5 1.0 2.0
0.3 0.5 1.0
1 1 1
« « «
17.0
2.38 Figure shows right-hand (R) tool.
Sharp Edge
Cut-off Insert
Dimensions ( mm )
Stock
Fig 1 Right Hand (R)
Left Hand (L)
Max. Cut-off Dia.
Width of Cut CW
Cat. No.
BL130 F1 R L R L
Fig
30˚
Sharp Edge
2.5
PBVC1102R/L-50
5.0
1.0
1
« «
17.0
2.38
20˚
30˚
Threading Insert
Dimensions ( mm )
Stock
Fig 1
Fig 2
Process Pitch 0.2 to 0.5 0.2 to 0.5
Cat. No.
BL130 F1 R R L
Fig
Maximum Depth of Cut 2.5
3.0
PBVTF1102R/L PBVTB1102R/L
1 2
« «
60˚
60˚
17.0
2.38
Max. RE 0.03
Max. RE 0.03
Figure shows right-hand (R) tool.
Recommended Cutting Conditions
Part Material
P Free-Cutting Steel P Carbon Steel M Stainless Steel N Non-ferrous Metal
Cutting Speed (v c ) (SFM)
15 to 265
15 to 265
15 to 165
15 to 330
● : USA stocked item « : Worldwide Warehouse item
Feed Rate f (IPR)
0.0001 to 0.002
Coolant
Oil-based
D15
Wide-Cut Holders SGW
■ Application Examples
D
LD + DA1000
● Provides excellent chip control in traverse cutting and grooving of aluminum alloy. ● Solves chip control problems and dramatically improves work efficiency. ● Achieves long, stable tool life by employing high- toughness grade PCD - SUMIDIA DA1000. ■ PCD - SUMIDIA Multi-Function Tool with Chipbreaker SUMIDIA Break Master LD
.3543"
Conventional Tool
Part Material: Valve (A6061) Tool Cat. No.: KGV R2004-LD (DA1000) Cutting Conditions: v c = 820 SFM, f = 0.004 IPR, a p = 0.0197" Wet
SGW External Turning
External Multi-purpose Type (Grooving / Traverse Cutting) Screw-on
Fig 1
CDX Dimensions with SUMIDIA insert mounted
CDX
LH
LH
LF
LF
*
45˚
45˚
*Use the SUMIDIA insert for traverse cutting.
Holder
Parts
Dimensions (mm)
Flat Screw Wrench
Maximum Groove Depth CDX
Height
Width
Head Length
Cat. No.
Fig
Overall Length LF
N m
H
B
LH
(For Torx Holes)
SGWR1212 SGWR1616
12 16
12 16
120 120
7.0 7.0
24.5 24.5
1
« «
1.1 TRX08
BFTX0410T8R
1 The above dimensions for LF, CDX and LH are values with a carbide insert mounted. (Refer to the table below for dimensions with PCD - SUMIDIA insert mounted) Insert (Carbide) ( Coated Carbide) Dimensions ( mm )
Maximum Groove
Effective Cutting Edge Length
2-RE0.1
Effective Length
Fig 1
Width of Cut CW
Overall Length L
Overall Length LF
Head Length LH
Cat. No.
Fig
Depth CDX
L
45˚
KGVR400 KGVR500 KGVR600
4.0 21.0 120 7.0 24.5 6.3 5.0 21.0 120 7.0 24.5 6.3 6.0 21.0 120 7.0 24.5 6.3
1 1 1
« « « « « «
Insert (SUMIDIA) (
SUMIDIA)
Dimensions ( mm )
Maximum Groove
Effective Cutting Edge Length
Effective Length
Fig 1
Width of Cut CW
Overall Length L
Overall Length LF
Head Length LH
2-RE0.1
Cat. No.
Fig
Depth CDX
L
45˚
KGVR2004-LD KGVR2504-LD KGVR2506-LD
2.0 19.7 118.7 5.7 23.2 4.0 2.5 19.7 118.7 5.7 23.2 4.0
1 1
« « «
2.5 21.2 120.2 7.2 24.7 5.5 1 The above dimensions for LF, CDX and LH are the holder dimensions with insert mounted. Note: Regrinding the PCD - SUMIDIA BreakMaster LD will adversely affect chip control performance.
Recommended Cutting Conditions Work Material
N Non-ferrous Metal
P Steel M Stainless Steel N Non-Ferrous Metal
AC1030U Grooving
DA1000
Insert Grade
Machining Details
Grooving
Traverse Cutting 4,500 to 8,000 0.0025 to 0.006
4,000 to 6,000 0.002 to 0.006
4,500 to 8,000 0.0025 to 0.006
Spindle Speed n (min -1 )
Feed Rate f (IPR)
Coolant Wet Be careful with spindle power during use. For small lathes, insufficient spindle power during machining may cause the machine to stop. Be careful when machining carbon steel and stainless steel in particular. ●
: USA stocked item « : Worldwide Warehouse item
N m Recommended tightening torque (N·m)
D16
Small Tool Holders SBT / PBT SBT Back Turning
● : USA stocked item « : Worldwide Warehouse item
Fig 1
Fig 2
20
0˚
LF
0˚
20
Holder
Parts
Dimensions (inch / mm )
Flat Screw Wrench
Cutting Edge Distance WF
Cutting Edge Height HF
Overall Length LF
D
Applicable Inserts
Height
Width
Cat. No.
Fig
N m
H
B
(For Torx Holes)
SBTR3506 SBTR3508 SBTR3510 SBT35R1010 SBT35R1212 SBT35R1616 SBT35R2020 PBT Back Turning
● ● ●
.375 .375 .500 .500 .625 .625
6.000 6.000 6.000
.080 .106 .133
.375 .500 .625
1 1 1 2 1 1 1
BTR35 ○○
2.0 TRX10
BFTX0307N
10 12 16 20
10 12 16 20
120 120 120 125
2.5 2.5 2.5 2.5
10 12 16 20
« « « «
Back Turning Lever Lock
Back Clamp
Fig 2
Fig 1
HBL
0˚
LF
0˚
HBL
Holder
Parts
Dimensions ( mm )
Lever Pin
Set Screw
Pin Wrench
Cutting Edge Distance WF
Cutting Edge Height HF
Overall Length LF
Height
Width
Offset
Cat. No.
Applicable InsertsFig
H
B
HBL
(For Hex Socket)
PBT35R1010 PBT35R1212 PBT35R1616 PBT35R2020 PBT55R1010 PBT55R1212 PBT55R1616 PBT55R2020 PBT80R1010 PBT80R1212 PBT80R1616 PBT80R2020
2 1 1 1 2 1 1 1 2 1 1 1
10 10 120 2.5 12 12 120 2.5 16 16 120 2.5 20 20 120 2.5 10 10 120 3.7 12 12 120 3.7 16 16 120 3.7 20 20 120 3.7 10 10 120 5.2 12 12 120 5.2 16 16 120 5.2 20 20 120 5.2
10 12 16 20 10 12 16 20 10 12 16 20
20
« « « « « « « « « « « «
BTT0407
- - -
BTR35 ○○
LCL09
LP07 TH020
BTT0411
22
BTT0407
- - -
BTR55 ○○
LCL09
LP07 TH020
BTT0411
25
BTT0407
- - -
BTR80 ○○
LCL09
LP07 TH020
BTT0411
Insert
(
Coated Carbide /
Cermet)
Dimensions ( mm )
Fig 1
Overall Length L
Width of Cut CW
Nose Radius RE
ø6.8
Applicable Holders
Maximum Depth of Cut CDX
Cat. No.
Fig
RE
15 3.5 2.5 0.05 SBT35R ○○○○ PBT35R ○○○○ 1 15 3.5 2.5 0.15 1
● ● ● ● « « « « « « « «
p p p p p p
BTR3505 BTR3515 BTR5505 BTR5515 BTR8005 BTR8015
« «
CDX
L
1 1 1 1
- - - -
19 5.5 3.7 0.05 19 5.5 3.7 0.15 24 8.0 5.2 0.05 24 8.0 5.2 0.15
PBT55R ○○○○
15°
PBT80R ○○○○
CDX
Shank Tolerance of SBT / PBT A positive tolerance (0.1 - 0.3) is applied to the shank height (H) to prevent the cutting edge from interfering with the toolpost. Tool Overhang
Recommended Cutting Conditions
Part Material
P Free-Cutting Steel
P Carbon Steel
M Stainless Steel
Tooling
Plunging Traverse Cut Plunging Traverse Cut Plunging Traverse Cut
Cutting Speed (v c ) (SFM) 165 to 500 Feed Rate f (IPR) .0008 - .004 .0008 - .006 .0008 - .002 .0008 - .004 .0008 - .0015 .0008 - .0025 Coolant Oil-based 165 to 500 165 to 500
Shank height ( H ) is greater than cutting edge height ( HF ). Toolpost
Amount of tool overhang can be shortened when mounted on a toolpost.
D17
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