Section D 25-26

D

D1 to D34 External Holders Small Lathe Tools Small Product Machining

D

Small Lathe Tool Selection ....................................... D2 General Features of Small Lathe Tools ................... D4 Insert Grade Selection .............................................. D6 Chipbreaker Selection .............................................. D7 PSZ Turn .................................................................... D8 PB Tool Holders SPB .............................................. D14 Wide-Cut Holders SGW .......................................... D16 MINI Tool Holders SBT / PBT ................................. D17 Front Turning Tool Holders SFT ............................. D18 RS-SCL .................................................................... D19 RS-SDU Type / RS-SDX .......................................... D20 RS-SVX Type / RS-SVVP ......................................... D21 RS-PTXN .................................................................D22 PCLC / SCLC-X / SCAC-X .....................................D23 PDJC-X / SDJC-X .................................................... D24 SDAC / SDPC / SDPC-X ......................................... D25 SVNB / SVJC / PTXN-X ............................................ D26 PCLC / SCLC .........................................................D27 SCAC / SCNC ........................................................ D28 PDJC / SDJC ........................................................... D29 SDAC / SDNC .......................................................... D30 SSBC / SSDC ........................................................... D31 STAC / STGC / STJC ............................................... D32 SVAB / SVLC / SVPC ............................................... D33 SVLP / SVPP ............................................................ D34

Modular Quick-Change System Special Tool Holders for Small Product Machining

Round Shank Tool Holders

External Holders

MINI Tool Holders Zero Offset Holders

MINI Tool Holders PC / SC

MINI Tool Holders PD / SD

MINI Tool Holders SS MINI Tool Holders ST MINI Tool Holders SV (5° & 7° Positive) MINI Tool Holders SV (11° Positive)

● : Standard Stocked Item ▲ : To be replaced by a new product, made to order, or soon to be discontinued (please confirm stock availability). « : Worldwide Warehouse Item

Stock Markings and Symbols

Item listed "Blank": Made-to-order Item Dash "–" mark: Item Not Available

D1 D1

Small Lathe Tools Selection

External Turning (1)

D

External Turning

Cut-off

Back Turning SBT/ PBT

Profiling

Grooving Grooving & Cut-off

PD / SD

GND

SCT

SV

GWC

F66

D17

D26 & D33

D29

F43

F4

.020 to .079”

1.25 to 3.00mm

.098 to .205”

.013 to .110”

SVLC SVPC

PDJC SDJC

RE .0019” RE .0059”

0° 20 °

.138 to .315”

.031 to .098”

93°

93°

117.5°

95°

.315 to .591”

Back Ramp Clamp

Screw-on

7° Pos. 11° Pos.

Max. bore diameter 0.196" to 0.630"

External Turning (2)

Turning Turning PTXN-X SFT

STH Threading

Threading

SSTE

D18

D26

F86

F75

.031 to .059”

.016 to .149”

.019”

Pitch .0079 to .0622” RE .0020 to .0039”

Pitch .020 to .118”

100°

32° RE 0 to .0079”

Neg.

■ PSZ Turn : Modular Quick-Change Small Lathe Tools

External Turning (3)

Multi-functional Tool

External turning made possible with holder sleeves.

A single holder capable of performing two operations.

Round Shank Holder RS

Twin Head Holder

D8

I.D. + O.D. CKBE

I.D. + I.D. CKBB

䙄 /

E10

E11

D19 to D22

D2

Small Lathe Tools Selection

For Internal Diameter Machining (1) Machining of very small diameters 1mm and above

D

CKBS Gang-Type Toolpost Very Small Dia. Boring

Very Small Dia. Boring CKB

Very Small Dia. Boring (Round Shank) S-CKB / S-CKB-S

Solid Carbide Bar BXBR

E64

E66

E65

E69

General

Grooving

Back Turning

General

Face Grooving

10°

10°

20°

20°

.039, .079”

.059, .079, .118”

BXBR

KBMX

KBMZ

KBMG

KBMFR

Machining of small diameters 5mm and above

For Internal Diameter Machining (2)

For Grooving and Threading

Internal Grooving

GNDIS Internal Grooving Internal Grooving

Internal Threading

Boring SW/ST/SC/SD/SV/SS

SGIT SSH

SSTI

F53

F52

F38

F76

Stop Boring Bottom Facing

Proling

Pitch .020 to .118”

Maximum Groove Depth .102 to .260”

Maximum Groove Depth .039 to .260”

Maximum Groove Depth .031 to .110”

.029 to .118”

.059 to .118”

.020 to .079”

Concave Facing and Bottom Facing

Through Boring

Unit (Inch)

SUMIBORON (CBN) Small Hole Boring Bars

PCD

SUMIDIA (PCD) Small Hole Boring Bars

Small Hole Boring Bars BSME

Small Hole Boring Bars SEXC

Small Hole Boring Bars BNBX

Small Hole Boring Bars DABB-C

Small Hole Boring Bars DABB-N

E70

E71

E72

E75

E75

10°

10°

25°

50°

25°

D3

BNBX

BSME

SEXC

DABB-N

DABB-C

Small Lathe Tools Small Product Machining

■ General Features In 1984, Sumitomo Electric Hardmetal first released the MINI Tool Holder series for small product machining in small NC autolathes. Through these years of experience, new tool designs including our side lever lock tool holder were developed to meet various machining requirements such as back turning, profiling and cut-off; we continually strive to enhance the series.

D

■ From Carbide to PCD : Full Lineup

D6

■ PSZ Turn : Modular Quick-Change System

D8

■ Special tools for small lathes to cover various types of machining

● Very Small Dia. Boring Bar CKB ●  Very Small Diameter Part Turning Tool SPB

● Plunging Tool SGW Ideal for high-efficiency machining of long parts, eliminating chip control issues

Min. bore diameter ø .039 to .197" / 1 to ø5mm

Best suited for very small parts with diameter of less than ø . 394" / 10mm

E64

D14

D16

D4

Small Lathe Tools Small Product Machining ■ A wide selection of easy-to-use holders

● Zero Offset Holders *Products with part number suffix “-X” Tool compensation not required for small gang-type lathes

● Back Clamp Tool Holder PC / PD

Easy and secure lever locking system

D

D23

Inserts can be easily exchanged from the back

● Twin Head Holder Multi-functional Autolathe Tool One holder performing 2 different operations

D27, D29

● Back-Turning Tool Holder SBT / PBT Sharp cutting with good surface finish Maximum machining step .315", width of cut .098" / 2.5mm

E10

● Round Shank Holder RS External turning made possible with holder sleeves

D19

D17

● Grooving Tool SSH

Internal coolant supply enables superb chip control, while the tough carbide body allows stable machining Supports internal grooving of ø .315" / 8mm up

● Cut-off Tool SCT

Inserts can be changed easily even from the back, simply by loosening the screw Maximum cut-off diameters: ø5mm, ø12mm, ø16mm

F51

● Grooving Tool Holder GND Lineup includes shanks for small lathes Suitable for grooving seat sizes 1.25mm up

F66

F4

D5

Insert Grade Selection

In 1984, Sumitomo Electric Hardmetal first released the MINI Tool Holder series for small product machining in small NC autolathes. A full range of insert grades including AC530U and AC1030U as well as Cermet T1500A, Carbide BL130, SUMIBORON BN2000, and SUMIDIA DA1000 are available to meet a variety of machining requirements. A high-precision grade, ACZ150, has been added to support a wide range of precision application requirements, from automotive to electronic component machining.

D

■ Insert Grade Selection

Applicable Work Material

Application Range

P M K

N S H

Insert Grades

Finishing to Light Cutting

High-precision

Medium Cutting

S

G G G G G S S S S S

G S S G G G G S S S

ACZ150

G G S S

S S S S G S S S S

AC5015S

Coated Carbide (PVD)

AC5025S

S S

AC530U

AC1030U

T1000A

Uncoated Cermet Coated Cermet

T1500A/T1500Z

S G S

BL130

Cemented Carbide

H1 EH510

G

G

BN1000/BN2000 BN7125

CBN (SUMIBORON)

S

G

PCD (SUMIDIA)

G

DA1000

G 1st Recommendation S 2nd Recommendation

■ Recommended Cutting Conditions

P Free-Cutting Steel N Brass v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) P Carbon Steel M Stainless Steel S Heat-Resistant Alloy H Hardened Steel N Aluminum Alloy

Material

ACZ150 Tool Grade

165 to 650 .001 to .004 165 to 500 .0005 to .003 165 to 500 .0005 to .002

230 to 1000.002 to .008230 to 1000.002 to .008

AC5015S 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 650 .001 to .004 100 to 350 .001 to .004

230 to 1000.002 to .008

AC5025S 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 650 .001 to .004 100 to 350 .001 to .004

230 to 1000.002 to .008

AC530U 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 650 .001 to .004

230 to 1000.002 to .008

AC1030U 165 to 500 .001 to .006 165 to 500 .001 to .004 165 to 500 .001 to .004

230 to 1000.002 to .008

T1000A 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 500 .001 to .004 T1500A 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 500 .001 to .004 T1500Z 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 500 .001 to .004 BN1000

400 to 1000.001 to .006

BN2000

165 to 650 .001 to .008

BN7000

165 to 650 .001 to .004

230 to 1000.001 to .004230 to 1000.001 to .004

DA1000

Red text: 1st recommendation, Blue text: 2nd recommendation

D6

Chipbreaker Selection

ST Type

GX Type

UM Type

ST Type

GX Type

UM Type

■ Insert Series ● Insert Precision Selection Guide 1.65 0.15 1.65 1.50 0.15 15 °

1.50

2.00

2.00

1.2

1.2

0.15

0.15

15 °

14

14

°

°

● Chipbreaker Selection

Finishing to Light Cutting

Features

M Class

G Class

E Class

FX

Best suited for general- purpose O.D. finishing with larger depths of cut. Burrs are less likely with undercutting. Chatter is less likely with external and face machining. 3D chipbreaker with good chip control and sharp cutting edge. MEFC is for fine finishing, and the MESI is for varying depths of cut. Breaker for aluminum alloy machining. Sharp edge and low adhesion. 1.65 0.15 ST Type

Insert Class

FYS

FY

FP Type

FP Type

Thickness Tolerance

D

±0.005"

±0.005"

±0.001

15

2.15

1.40

Side surfaces are ground. Thickness tolerances are smaller than G-class inserts

1.40

MEFC MESI

Side surfaces have a sintered finish 10 ° 10 °

Side surfaces are ground

Features

4 °

14 °

Roughing to Light Cutting CCMT32.51ELU DCMT21.52ESU

Finishing to Light Cutting CCGT32.51RFX DCGT32.50.5MESI(*)

High-precision to Finishing

FT Type

SJ Type

GX

Applications

NAG

CCET32.50.5RFX 1.35

1.2

Cat. No.

0.15

0.18

(*) A catalog number with a feed direction symbol prefixed with “M” means that the product has a nose radius with negative tolerance.

■ Application Range of Chipbreakers for Finishing to Light Cutting

R

S

C D

T

V

W

UJ Type

RD Type

AW Type

UJ Type

RD Type

AW Type

● M Class Finishing to Light Cutting

● G Class Ground Type

● G Class Chipbreaker

1.5

1.5

10.5

10.5

2.0

2.0

1.15

0.1

0.1

R

S

C D

T

V

W

25°

25°

0.16

0.16

0.16

MESI Type

R

S

C D

T

V

W

EFK Type ESU Type

FX Type MM Type

C Type

FP Type

SD Type

0.08

0.08

0.08

SDW Type

R

2.15 S

C D

T

V

W

W Type

ELUW Type

2.95

1.40

EFP Type

0.15

0.15

FYS Type

EFC Type

ELU Type

10 °

FY Type

10 °

14 °

0 C D

0

0

R

S

R

S

0.008 R

S

R

S

C D

C D

C D

T

V

0.008 W

T

V

W

T

0.016 V

W

T

0.008 V

W

0.016

0.016

Feed Rate f (IPR)

Feed Rate f (IPR)

Feed Rate f (IPR)

AY Type

AY Type C D

■ Chipbreakers for Finishing to Light Cutting

Dimensions (mm)

R

S

R

S

R

S

R

S

C D

C D

C D

T

V

W

T

V

W

T

V

W

T

V

W

Positive Type M Class

5

2.5

2.5

2.5

PMK N S ELU 15° 15° C D T R S

EFP Fine cutting breaker with two-step breaker structure PMK N S C D T R V S

ELUW High-performance finishing breaker with wiper edge PMK N S C D T R V S W

EFK Finishing breaker with sharp edge and good chip control PMK N S C D T R V S

ESU General-purpose PMK N S

30°

W

W

W

V

Chip control significantly improved in fine cutting

breaker with sharp edge

1.45 8°

0.8

1.1

1.4

1.5

FW Type W V C D

SS Type W C D

UJ Type

RD T

R

S

R

S

R

S

R

S

C D

C D

T

V

W

T

T

V

T

V

W

15°

10°

0.7

Wiper Insert

10°

1.5

7° Relief Angle 0.90

1.15

5° 7° 11° Relief Angle

7° 11° Relief Angle

11° Relief Angle

7° 11° Relief Angle 0.1

TPMT33 ○○

CCMT32.5 ○○

CCMT32.5 ○○

CCMT32.5 ○○

TPMT33 ○○

5° T

5° T

R

S

R

S

R

S

R

S

R

S

C D

C D

C D

C D

C D

T

V

W

T

V

W

V

W

V

W

T

V

W

15 °

(mm) EFB FB Type 6

Depth of Cut ELB (mm)

(mm)

PMK N S

Relief Angle 7° Pos. 11° Pos. Light-cutting breaker with sharp edge and good chip control PMK N S T V S

(mm)

Relief Angle 5° Pos. 7° Pos. 11° Pos. W V

6

6 LB Type

4 FB Type C D

LB Type C D R

Relief Angle 11° Pos.

6

Relief Angle 7° Pos. 11° Pos. V

Depth of Cut Chipbreaker for finishing of mild steel achieves good chip control and excellent machined surface quality T R S

Depth of Cut C D 4

R

S

R

S

R

S

C D

4 C D

W

T

V

W

T

V

W

T

W

Depth of Cut

4

0

2

0.5

0.5

0.8

2

0.8

2

2

15°

15°

0

0

0.2

0.4

0.6

0.2

0.4 20°

0.6

0

0

20°

15° V

15° W

R

S

R

S

R

S

R

S

R

S

0.2 C D

C D

C D

C D

C D

T

V

W

T

V

W

T

T

V

W

T

V

W

0.4

0.6

0.2

0.4

0.6

Feed Rate (mm/rev)

Feed Rate (mm/rev)

Feed Rate (mm/rev)

Feed Rate (mm/rev)

5° 7° 11° Relief Angle

5° 7° 11° Relief Angle

CCMT32.5 ○○

CCMT32.5 ○○

Positive G Class Ground Chipbreaker

R

S

R

S

R

S

R

S

R

S

C D

C D

C D

C D

C D

T

V

W

T

V

W

T

V

W

T

V

W

T

V

W

FYS

FX

FY

SD

AY

PMK N S

PMK N S

Wide breaker with sharp edge PMK N S S T V

Stepped parallel ground type PMK N S S T V

PMK N S High-quality ground aluminum breaker achieving excellent machined surface quality W T V S

EM Type

AX Type C D

AY Type C D R

Fine cutting breaker with sharp edge R V S T

Parallel breaker with sharp edge R V S T

R

R

C D

C D

C D

W

W

W

W

0.9

0.5 15°

1.5 15°

0.9

2.50

2.5

2.5

0.05

15°

15°

30°

R

S

R

S

R

S

R

S

R

S

C D

C D

C D

C D

C D

T

V

W

T

V

W

T

V

W

T

V

W

T

V

W

0.4

5° 7° 11° Relief Angle

7° 11° Relief Angle

5° 7° 11° Relief Angle

5° 7° 11° Relief Angle

5° 7° Relief Angle

CCGT04X1 ○○

TPGT22 ○○

TPGT22 ○○

TPGT22 ○○

CCGT32.5 ○○

25°

25°

C D K N S H (M)EFM R W V

(mm) (M)EFF 6 C D R

(mm) C D Peripheral grinding 3D breaker with good chip control and sharp edge PMK N S H (M)EFC 6 T R S

(mm) (M)ESI 6 C D R

(mm) (M)ESL PM 6 C D R S

PM N S H Sharp edged breaker for a wide range of applications from finishing to light cutting. W T V S K

W Two-step breaker for light cutting PMK N S H T V S

W Outstanding chip evacuation in fine cutting conditions PMK N S H 0.45 T V S

Relief Angle 5° Pos. 7° Pos. 11° Pos. W V

T

Slant edged breaker for excellent suppresion and chip control at multiple depths.

Relief Angle 5° Pos. 7° Pos. 11° Pos.

Relief Angle 5° Pos. 7° Pos. 11° Pos.

Relief Angle 7° Pos. 11° Pos.

Depth of Cut

4

Depth of Cut

Depth of Cut

Depth of Cut

4

4

4

0.9

1.0

0.5 15°

0.8 15°

2

T 15°

R

S

R

S

R

S

R

S

R

S

C D

C D

C D

C D

2 C D

V

W

T

V

W

T

V

W

T

V

W

T

V

W

2

2

0.4 15° CCGT32.5 SS

0

0.6 GH Type

0.6 RH Type 7° 11° Relief Angle

0.6 FB Type 7° Relief Angle

LB T

0.2

0.4

0

0

0

0.2

0.6

0.2

0.4

0.2

0.4

Feed Rate (mm/rev)

7° 11° Relief Angle

7° 11° Relief Angle

5° 7°

CCGT32 ™

CCGT32 ™

CCGT32 ™

CCGT22 ™

Feed Rate (mm/rev)

Feed Rate (mm/rev)

Feed Rate (mm/rev)

C D (mm) 6

R

S

R

S

R

S

R

S

R

S

C D

C D

C D

C D

T

V

W

T

V

W

T

V

W

T

V

W

T

V

W

Relief Angle 7° Pos. 11° Pos.

0.30

0.5

3.5

15°

Applicable Part Material: P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy Depth of Cut 4

D7

(mm)

-15°

6

20°

Relief Angle 7° Pos.

nded Breaker d Breaker

C D 2

R

S

R

S

R

S

R

S

R

S

C D

C D 4

C D

C D

T

V

W

T

V

W

T

V

W

T

V

W

T

V

W

Depth of Cut

0

For Chamfering

For Chamfering

0.2

0.4

0.6

2

Feed Rate (mm/rev)

Modular Quick-Change Sytem PSZ Turn

■ Features and Benefits • Quick-change system with one clamping screw • Available square shanks:

Metric: 12/16/ 20 mm , Inch: .500” / .625” / .750"

• Cutting head suitable for metric and inch shanks • Highest level of precision in terms of center height • Multi-purpose for all sliding head & multi-spindle lathes • Internal coolant-through holders • Optimal accessibility when changing inserts • No loss of stability compare to mono-block tools

D

■ PSZ Turn Nomenclature Shanks

PSZ Turn

1

2 R R

3

4 X X

Metric

PSZ PSZ

1212

84 84

Inch

1/2INCH

1212

Square shank 12 x 12 mm

1

Shank Size

1/2INCH

Square shank 12.7 x 12.7 mm (.500")

2 3 4

Feed Direction Shank Length

R

Right-hand Length ( mm )

84

X

Code for special products

Holders

1

2 K

3

4

5

6 X

PSZ Turn

PSZ

12

SCLCR

0616

09

Square shank 12 mm (suitable for all 12 mm or 12.7 mm (.500”) shanks)

1

Interface

12

2 3 4 5 6

Version

K

Cutting head

Holder Type

SCLCR

Insert type, clamping; mounting position

Cutter head size Indexable insert

0616

Dimensions “WF x LH”

09

Insert size

X

Code for special products

LF

Fig. 1

LS

WF HF

H

Square Shanks

Dimensions (inch / mm )

Internal Coolant (IC) Connection Thread

Shank Size

Cat No.

Stock Fig LF LS H HF WF

PSZ1212R-84 PSZ1616R-84

1 1 1 1

M8x1x6 BSPP1/8

12 16

84 84

71 71

12 16

16 20

20.2 25.5

l l l l

PSZ12-1/2INCH-R-84 PSZ16-5/8INCH-R-84

1/2" 5/8"

5/16"-24 UNF 5/16"-24 UNF

3.3071 2.7952 .5000 .6299 .7953 3.3071 2.7952 .6250 .7874 1.0039

LF LS

Fig. 2

HF

H

Square Shanks

Dimensions ( mm )

Internal Coolant (IC) Connection Thread

Shank Size

Cat No.

Stock Fig LF LS H HF

PSZ2020R-100

2 3.9370 3.2992 .7500 .9843

BSPP1/8

20

l l

3/4 ” PSZ20-3/4INCH-R-100

2

5/16”-24 UNF

100 83.8 19.04 25

l = USA Stocked item Torque Wrench sold separately. Torque Wrenches on page D13.

D8

Modular Quick-Change Sytem PSZ Turn

Spare Parts Clamping Screws For

Hexagon Head Screw

TORX (alternative)

Shanks Cat. No.

AF( mm )

Tightening Cat. No.

Insert

Tightening 3Nm/27lb-in 4Nm/35lb-in 3Nm/27lb-in 4Nm/35lb-in

SW 3.5 SW 4.5 SW 3.5 SW 4.5

12 M5x0.5x9.5x60-E17019 16 M6x0.75x10.5x60-E19291 1/2" M5x0.5x9.5x60-E17019 5/8" M6x0.75x10.5x60-E19291

3Nm/27lb-in 4Nm/35lb-in 3Nm/27lb-in 4Nm/35lb-in

M5x0.5x9.5x60-E274

T10

M6x0.75x10.5x60-E17151 T20

M5x0.5x9.5x60-E274

T10

M6x0.75x10.5x60-E17151 T20

Spare Parts Blind Plugs for Coolant Connection For Shanks Cat. No. AF ( mm ) 12 M8X1X6-DIN913 SW 4 16 HYD-S28 SW 5 1/2" HYD-S1886 SW 5/32'' 5/8" HYD-S1886 SW 5/32''

D

External Grooving PSZ TGAR

Fig. 1

.

Clamping Screw

.

LH .

TGAR

Spare Parts

Dimensions ( mm )

LH .

Clamping Screw

Cat. No.

Width of Cut

Series

Stock Fig WF LH

Insert

N m

Right Handed

.

PSZ12-K-TGAR3-0622-3 PSZ16-K-TGAR3-0822-3 PSZ16-K-TGAR4-0822-4

6 22 TGAR3033-TGAR3280 .33 to 2.80 8 22 TGAR3033-TGAR3280 .33 to 2.80

12 16 16

1 1

l l l

BFTX0409N 3.4

See F45 for TGA Inserts

1 8 22 TGAR4250-TGAR4450 2.50 to 4.80 BFTX0511N 5.0

LH .

External Threading PSZ ER

Clamping Screw

Fig. 1

.

LH .

* G radient angle: 1.5°

ER

Spare Parts Dimensions ( mm )

Clamping Screw

Guage Insert

Series

Cat. No.

Stock Fig WF LH

.

N m

Clamping Screw

PSZ12-K-ER-0616-16-1.5* PSZ16-K-ER-0816-16-1.5* .

6 16 8 16

12 16

1 1

16ER 16ER

l l

123511P 3.5 LH .

See F77 for ER Inserts

BTR Guage Insert

LH .

PSZ SBT Back Turning

L1

Clamping Screw

H ±0.1

WF

BTR Guage Insert

L1

LH ±0.1

Clamping Screw

SBT

Spare Parts Dimensions ( mm )

Clamping Screw

Guage Insert BTR35 BTR55 BTR80 BTR35 BTR55 BTR80

BTR Guage Insert

Series

Cat. No. L1

Stock Fig WF H LH L1 H ±0.1

N m

WF

PSZ12-K-SBT3R-0622-35 PSZ12-K-SBT5R-0624-55 PSZ12-K-SBT8R-0630-80 PSZ16-K-SBT3R-0822-35 PSZ16-K-SBT5R-0824-55 PSZ16-K-SBT8R-0830-80 WF LH ±0.1 H ±0.1

2.5 6 22 3.82 3.7 6 24 5.88 5.2 6 30 8.83 2.5 8 22 3.82 3.7 8 24 5.88 5.2 8 30 8.83

12 12 12 16 16 16

1 1 1 1 1 1

l l l l l l

LH ±0.1

See page D17 for BTR Guage Inserts

BFTX0307N 2.0

l = USA Stocked item

D9

Screw

Modular Quick-Change Sytem PSZ Turn

l =USA Stocked item

PSZ GNDR Grooving

Fig. 1

Clamping Screw CDX

Clamping Screw

Screw

.

.

LH

GCMN____

GNDR

Spare Parts Dimensions ( mm )

Clamping Screw

Seat Size CW

Grooving Delpth CDX

Cat. No.

Series

Stock Fig.

Insert

N m

Right Handed

CDX

WF LH

CDX

D

PSZ12-K-GNDR-0622-H12507 PSZ16-K-GNDR-0822-H12507 PSZ12-K-GNDR-0622-H15007 PSZ16-K-GNDR-0822-H15007 PSZ12-K-GNDR-0625-H212 PSZ16-K-GNDR-0825-H212 PSZ12-K-GNDR-0625-H312 PSZ16-K-GNDR-0825-H312 PSZ16-K-GNDR-0830-H317 LH . .

12 16 12 16 12 16 12 16 16

6 22 1.25 7 8 22 1.25 7 6 22 1.50 7 8 22 1.50 7 .

1 1 1 1 1 1 1 1 1

GCMN125005 GCMN125005 GCMN150005 GCMN150005 GC □□ 20 ○○ - □□ GC □□ 20 ○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ LH .

l l l l l l l l l

GCMN____

GCMN____

BFTX0414 3.0

6 25 2 8 25 2 6 25 3 8 25 3 8 30 3

12 12 12 12 17

Clamping Screw

PSZ GNDL Grooving

Clamping Screw Clamping Screw

Fig. 1

CDX

.

Clamping Screw

GCMN____

LH .

CDX

GNDL

Spare Parts Dimensions ( mm )

Clamping Screw .

Grooving Delpth CDX

Seat Size CW

Cat. No.

Series

Stock Fig. CDX

Insert

Left Handed

N m

WF LH

PSZ12-K-GNDL-1022-H12507 PSZ16-K-GNDL-1222-H12507 PSZ12-K-GNDL-1022-H15007 PSZ16-K-GNDL-1222-H15007 PSZ12-K-GNDL-1025-H212 PSZ16-K-GNDL-1225-H212 PSZ12-K-GNDL-1025-H312 PSZ16-K-GNDL-1225-H312 PSZ16-K-GNDL-1230-H317

12 16 12 16 12 16 12 16 16

10 22 1.25 7 12 22 1.25 7 10 22 1.50 7 12 22 1.50 7 . GCMN____

1 1 1 1 1 1 1 1 1

GCMN125005 GCMN125005 GCMN150005 GCMN150005 GC □□ 20 ○○ - □□ GC □□ 20 ○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ LH .

l l l l l l l l l

GCMN____

LH .

10 25 2 12 25 2 10 25 3 12 25 3 12 20 3

12 12 12 12 17

BFTX0414 3.0

D10

Modular Quick-Change Sytem PSZ Turn

l =USA Stocked item

PSZ SCLC External Turning and Facing

Fig. 1

Clamping Screw Clamping Screw

.

Clamping Screw

95°

LH .

SCLC

Spare Parts Dimensions ( mm )

Clamping Screw

Cat. No.

Series

Stock Fig. WF LH Insert

Clamping Screw N m

Right Handed

.

D

. PSZ16-K-SCLCR-0816-06 PSZ12-K-SCLCR-0616-06 PSZ12-K-SCLCR-0616-09 PSZ16-K-SCLCR-0816-09

95° 6 16 CC □□ 21.5 □ 8 16 CC □□ 21.5 □ 6 16 CC □□ 32.5 □ 8 16 CC □□ 32.5 □

12 16 12 16

1 1 1 1

l l l l

BFTX02506N 1.5

BFTX03588 3.4

95°

LH .

Proling Multi-Purpose PSZ SDHC

LH .

Clamping Screw Clamping Screw

Fig. 1

.

Clamping Screw

107.5°

LH .

SDHC

Spare Parts Dimensions ( mm )

Clamping Screw

Cat. No.

Series

Stock Fig. WF LH Insert

N m

Right Handed

.

PSZ12-K-SDHCR-0616-07 PSZ16-K-SDHCR-0816-07 PSZ12-K-SDHCR-0622-11 PSZ16-K-SDHCR-0822-11 .

6 16 DC □□ 21.5 □ 8 16 DC □□ 21.5 □ 6 22 DC □□ 32.5 □ 8 22 DC □□ 32.5 □ 107.5°

12 16 12 16

1 1 1 1

l l l l

BFTX02506N 1.5

BFTX03588 3.4

LH .

107.5°

Fig. 2

Fig. 1

External / Proling PSZ SDJC

LH .

.

.

Clamping Screw

93°

93°

LH .

LH .

SDJC

Spare Parts Dimensions ( mm )

Clamping Screw

Cat. No.

Series

Stock Fig. WF LH Insert

N m

. Right Handed

Left Handed

LH . 93° PSZ16-K-SDJCR-0816-07 PSZ12-K-SDJCR-0622-11 PSZ16-K-SDJCR-0822-11 PSZ12-K-SDJCR-0616-07

93° 8 22 DC □□ 32.5 □ 6 16 DC □□ 21.5 □ 8 16 DC □□ 21.5 □ 6 22 DC □□ 32.5 □ Clamping Screw 12 22 DC □□ 32.5 □

— — — —

12 16 12 16 16

1 1 1 1 2

l l l l l

BFTX02506N 1.5

.

BFTX03588 3.4

PSZ16-K-SDJCL-1222-11

LH .

Fig. 1

External / Proling PSZ SVJB

Clamping Screw Clamping Screw

.

Clamping Screw

93°

LH .

SVJB

Spare Parts Dimensions ( mm )

Clamping Screw

Cat. No.

.

Series

Stock Fig. WF LH Insert

.

Right Handed

N m

PSZ12-K-SVJBR-0622-11 PSZ16-K-SVJBR-0822-11 LH . 93°

6 22 8 22

12 16

1 1

VB □□ 22 □ VB □□ 22 □ 93°

l l

BFTX02508NV 1.5

LH .

D11

Modular Quick-Change Sytem PSZ Turn

Proling Multi-Purpose PSZ SVHC

Fig. 1

Clamping Screw

.

107.5°

LH .

SVHC

Spare Parts Dimensions ( mm )

Clamping Screw

Cat. No.

Series

Stock Fig. WF LH Insert

.

Right Handed

N m

.

D

PSZ12-K-SVHCR-0622-11 PSZ16-K-SVHCR-0822-11 107.5°

VC □□ 22 □ VC □□ 22 □ 107.5°

6 22 8 22

12 16

1 1

l l

BFTX02508NV 1.5

LH .

External / Proling PSZ SVJC

LH .

Fig. 1

Clamping Screw

.

93°

LH .

SVJC

Spare Parts Dimensions ( mm )

Clamping Screw

Cat. No.

Series

Stock Fig. WF LH Insert

Right Handed

N m

.

PSZ12-K-SVJCR-0622-11 PSZ16-K-SVJCR-0822-11 93°

6 22 VC □□ 22 □ 8 22 VC □□ 22 □ .

12 16

1 1

l l

BFTX02508NV 1.5

Shim Pin

93°

PSZ PCLN External Turning and Facing

Insert shim

LH .

Shim Pin

LH .

Lever Pin

Fig. 1

Clamping Screw

Insert shim

.

Shim Pin

Lever Pin

Clamping Screw

Insert shim

95°

LH .

Lever Pin

PCLN

Spare Parts

Clamping Screw

.

Dimensions ( mm )

Clamping Screw Lever Pin Insert Shim Shim Pin

Cat. No.

.

95°

Series

Stock Fig WF LH Insert

N m

Right Handed

LH .

95°

Shim

PSZ16-K-PCLNR-0826-12 LH .

16

1 8 26 CN □□ 43 □ ST-1608 5.0 LP-8012 SH-3612 SHP-4112 Insert shim

l

PSZ PDJN External / Proling

Fig. 1

Lever Pin

Clamping screw

Shim

Insert shim

Shim

.

Insert shim

Lever Pin

93°

Lever Pin

Clamping screw

LH .

Clamping screw

PDJN

Spare Parts

Dimensions ( mm )

.

.

Clamping Screw Lever Pin Insert Shim Shim Pin

Cat. No.

Series

Stock Fig WF LH Insert

93°

N m

Right Handed

93°

LH .

PSZ16-K-PDJNR-0826-11

16

1 8 26 DN □□ 33 □ ST-1606 5.0 LP-8411 SH-3710 SHP-4108 LH .

l

 : Worldwide Warehouse Item Blank: Made-to-order item l =USA Stocked item

D12

L1

Modular Quick-Change Sytem PSZ Turn - Blanks & Parts Blanks Made-to-order items

WF

D

WF

D

LF

Fig. 1

L1

Dimensions ( mm )

Cat. No.

Stock Fig LF L1 WF D

LF

WF

D

PSZ12-R-D30-L25-RV PSZ16-R-D35-L30-RV

1 1

25+1 12.5 30 2.0 30 15.5 35 2.5

LF

High Perfomance Lubricant Cat. No. Stock E22335 l Lubricant is sold separately from holders

Torque Wrench

Dimensions (Inch / mm )

D

Cat. No.

Applicable PSZ Stock Series Clamping Screw

7000019-3NM .375 (10), .500 (12) 7000020-4NM .625 (16), .750 (20) Torque Wrenches are sold separately from holders

SW3.5 SW4.5

l l

Hexagon Socket

Made-to-Order Items - Square Shank Sizes

LF

Fig. 1

LS

WF HF

H

Square Shanks

Dimensions ( mm )

Internal Coolant (IC) Connection Thread

Shank Size

Cat No.

StockFig LFLS H HF WF

1 84 71 9.52513.517.5 1 84 71 10 13.517.6

3/8 ” PSZ10-3/8INCH-R-84 10 PSZ1010R-84

M8x1x6

M8x1x6 These items and applicable heads are available upon request

Hoses

Fig 1

Fig 2

Fig 3

Fig 1

14

20

Fig 1

Thread 2 ID

Threa

14

Width across Flats: 14 Width across Flats: 12 Width across Flats: 14 Width across Flats: 12

Thread 2

Thread 1

14

Thread 2

Thread 2

Thread 1

Thread 1

Thread 1

29

L

29

L

Thread 2

Fig 2

Fig 2

Fig 1

Fig 2

Fig 3

Width across Flats: 14 Width across Flats: 12 Width across Flats: 14 Width across Flats: 12

14

20

Thread 2 ID

Thread 1

14

Thread 2

Thread 1

14 Thread 2

Thread 2

Thread 1

Thread 1

Thread 1 Thread 2 Parts (Connector)  J-MJIC1/4-NPT1/8M J-MJIC1/4-NPT1/8M-90 J-FJIC1/4-BSPT1/8M J-MJIC1/4-5/16-24M Cat. No. J-MJIC1/4-M8X1M J-MJIC1/4-BSPP1/8M J-MJIC1/4-BSPT1/8M J-MJIC1/4-5/16-24M-90

L

L

29

PSZ Parts (Hose)  Fig 3 Fig 3 Width across Flats: 14 Width across Flats: 14 J-MJIC1/4-NPT1/8M-90 J-MJIC1/4-NPT1/8M-90

29

Dimensions ( mm )

Dimensions (inch / mm )

StockAngle Thread 1 Thread 2 Fig

Fig 1 Stock L End 1 End 2 Fig J-HOSE-BSPT1/8M-BSPT1/8M-200 ● 200 BSPT1/8M BSPT1/8 M 2 J-HOSE-BSPT1/8M-BSPT1/8M-300 ● 300 BSPT1/8M BSPT1/8 M 2 J-HOSE-FJIC1/4-FJIC1/4-8.0 ● 8.0 FJIC 1/4 FJIC 1/4 1 J-HOSE-FJIC1/4-FJIC1/4-10.0 ● 10.0 FJIC 1/4 FJIC 1/4 1 J-HOSE-5/16-24M-5/16-24M-9.0 ● 9.0 5/16-24M 5/16-24M 2 J-HOSE-M8X1M-M8X1M-9.0 ● 9.0 M8X1 M M8X1 M 2 J-HOSE-BSPP1/8M-BSPP1/8M-9.0 ● 9.0 BSPP1/8 M BSPP1/8 M 2 Hoses are sold separately. Width across Flats: 14 Width across Flats: 12 Thread 2 Thread 1 Fig 1 L Width across Flats: 14 Width across Flats: 12 Thread 2 Thread 1 Cat. No. L Width across Flats: 12 Thread 2 Thread 1 L Width across Flats: 12 Thread 2 Thread 1

MJIC1/4 NPT1/8 M 1

90° MJIC 1/4 NPT1/8 M 2

FJIC1/4 BSPT1/8 M 1 MJIC1/4 5/16-24 M 1 MJIC1/4 M8 X 1 M 1 MJIC1/4 BSPP1/8 M 1 MJIC1/4 BSPT1/8 M 1

0° 0° 0° 0° 0°

          

90° MJIC1/4 5/16-24 M 2 90° MJIC1/4 BSPP1/8 M 2

Fig 2

L

J-MJIC1/4-BSPP1/8M-90 

Width across Flats: 14 Width across Flats: 12

Fig 2

J-MJIC1/4-NPT1/8F J-G1/8-R1/8-00 J-G1/8-R1/8-90 J-NPT1/8-G1/8-00 J-NPT1/8-R1/8-00

MJIC1/4 NPT1/8F 3

0° 0°

Thread 2

Width across Flats: 14 Width across Flats: 12

Thread 2

G1/8 G1/8

R1/8 1 R1/8 2

Thread 1

90°

L

Thread 1

L

NPT1/8 G1/8 1 NPT1/8 R1/8 1

0° 0°

Fig 3

Fig 3

Width across Flats: 14 J-MJIC1/4-NPT1/8M-90

Width across Flats: 14 J-MJIC1/4-NPT1/8M-90

Width across Flats: 12

Width across Flats: 12

Thread 2

Thread 2

L

L

Thread 1

Thread 1

Parts (Hose Assembly) 

Dimensions (inch/ mm )

Cat. No. Stock L Thread 1 Thread 2 Fig J-ASSY-NPT1/8M-NPT1/8M-90-8.0 * ● 8.0 NPT1/8M NPT1/8 M (90deg) 3 J-ASSY-NPT1/8M-NPT1/8M-90-10.0 * ● 10.0 NPT1/8M NPT1/8 M (90deg) 3 J-HOSE-G1/8-G1/8-200 ● 200 G1/8 G1/8 2 J-HOSE-G1/8-G1/8-300 ● 300 G1/8 G1/8 2 J-HOSE-MJIC1/4-NPT1/8-10.0 ● 10.0 MJIC1/4 NPT1/8 2 J-HOSE-MJIC1/4-NPT1/8-8.0 ● 8.0 MJIC1/4 NPT1/8 2 J-HOSE-R1/8-G1/8-200 ● 200 R1/8 G1/8 2 J-HOSE-R1/8-G1/8-300 ● 300 R1/8 G1/8 2 * Required separately sold MJIC Connectors to connect to holder or machine

D13

PB Tool Holders SPB

■ Features ●  High rigidity type tools expanded for gang-type NC lathes ● Inserts for various applications can be used on a single holder ● Can also be used on turret-type toolposts ● U ncoated blank inserts are stocked so cutting edges can be ground as required. ● BL130 has wear resistance similar to coated grades and sharpness similar to uncoated grades. ● Ultr a-fine grained carbide grade F1, typically used for brazed tools, is now available for indexable inserts

D

■ Applicable Grades

■ Application Examples

Watch component

Stainless Steel

Applicable Part Material

Tool: BL130 (PBVFN1102R) Part Material: 420 Stainless Steel Cutting Conditions: vc = 23-36 SFM f = 0.0002 IPR

BL130 F0 (Brazed tool)

Insert Grade

0 50,000 100,000 No. of Workpieces (pcs/c)

BL130

○ ○

F1

○ ○

Very Small Diameter Part Turning Screw-on

SPB Very Small Diameter Turning

Fig 2

Fig 1

LF

LF

3

3

:

:

Fig 3

LF

Figure shows right-hand (R) tool.

3

Holder

Parts

Dimensions (mm)

Stock

Flat Screw Wrench

Overall Length LF

Relief Angle θ

Height H

Width B

Toolpost

Cat. No.

Fig

R L

N m

(For Hex Socket)

.375 .500

.375 .500

6.000 6.000

- -

2 2

SPB R/L 063D SPB R/L 083D SPB R/L0707-70 SPB R/L0808-60 SPB R/L0808-70 SPB R/L0909-70 SPB R/L1010-60 SPB R/L1212-60

● ●

BFTX02505N 1.5

Inch

LT08-06

1 BFTX02505N 1.1 2 BFTX02506N 1.5 2 BFTX02505N 1.1 2 BFTX02505N 1.1 2 BFTX02506N 1.5 2 BFTX02506N 1.5 3 BFTX02506N 1.5 3 BFTX02506N 1.5 3 BFTX02506N 1.5

7 8 8

7 8 8

140 140 140 140 140 140 140 140 140

70 60 70 70 60 60

«

«

« «

Turret-type

LT08-06

9.5

9.5

10 12

10 12

« «

8

8

SPB R0808 SPB R1010 SPB R1212

- - -

« - « - « -

10 12

10 12

Gang type

LT08-06

● : USA stocked item « : Worldwide Warehouse item

N m Recommended Tightening Torque (N·m)

D14

PB Tool Holders SPB

Insert

Blank Insert

(

Cemented Carbide)

Dimensions ( mm )

Stock

Overall length L

Fig 1

Fig 2

Fig 3

Cat. No.

BL130 F1 R L R L « « « « « « « « « « « «

Applications Fig

3.0

35˚

Sharp Edge

PBVX1102R/L-NB PBVX1102R/L-SB PBVX1102R/L-BB

17.2

Wide Range 1 Sharp Edge 2

(20.14)

(20.14)

L

17.2

17.2

17.2

Special

3

2.38

Figure shows right-hand (R) tool.

D

Front Turning Insert

Dimensions ( mm )

Stock

Effective Cutting Edge Length

Fig 1

Fig 2

Cat. No.

BL130 F1 R R L

Wiper Edge Fig

10˚

35˚

PBVFW1102R/L PBVFN1102R/L

1.0 1.0

Yes

1 2

« «

No

17.0

Sharp Edge

Sharp Edge

2.38 Figure shows right-hand (R) tool.

Back Turning Insert

Dimensions ( mm )

Stock

Effective Cutting Edge Length

Fig 1

Fig 2

Cat. No.

BL130 F1 R R L

Wiper Edge Fig

Maximum Depth of Cut

Maximum Depth of Cut 2.0 2˚

2.0

35˚

PBVBW1102R/L PBVBN1102R/L

1.0 1.0

Yes (2°) No (5°)

1 2

« «

17.0

2.38

Sharp Edge

Sharp Edge

50˚

50˚

Figure shows right-hand (R) tool.

Grooving Insert

Dimensions ( mm )

Stock

Machining Groove Depth CDX

Fig 1

Width of Cut CW

Cat. No.

BL130 F1 R R L

Fig

Maximum Depth of Cut

CDX

35˚

PBVG1102R/L-030 PBVG1102R/L-050 PBVG1102R/L-100

0.5 1.0 2.0

0.3 0.5 1.0

1 1 1

« « «

17.0

2.38 Figure shows right-hand (R) tool.

Sharp Edge

Cut-off Insert

Dimensions ( mm )

Stock

Fig 1 Right Hand (R)

Left Hand (L)

Max. Cut-off Dia.

Width of Cut CW

Cat. No.

BL130 F1 R L R L

Fig

30˚

Sharp Edge

2.5

PBVC1102R/L-50

5.0

1.0

1

« «

17.0

2.38

20˚

30˚

Threading Insert

Dimensions ( mm )

Stock

Fig 1

Fig 2

Process Pitch 0.2 to 0.5 0.2 to 0.5

Cat. No.

BL130 F1 R R L

Fig

Maximum Depth of Cut 2.5

3.0

PBVTF1102R/L PBVTB1102R/L

1 2

« «

60˚

60˚

17.0

2.38

Max. RE 0.03

Max. RE 0.03

Figure shows right-hand (R) tool.

Recommended Cutting Conditions

Part Material

P Free-Cutting Steel P Carbon Steel M Stainless Steel N Non-ferrous Metal

Cutting Speed (v c ) (SFM)

15 to 265

15 to 265

15 to 165

15 to 330

● : USA stocked item « : Worldwide Warehouse item

Feed Rate f (IPR)

0.0001 to 0.002

Coolant

Oil-based

D15

Wide-Cut Holders SGW

■ Application Examples

D

LD + DA1000

●  Provides excellent chip control in traverse cutting and grooving of aluminum alloy. ●  Solves chip control problems and dramatically improves work efficiency. ● Achieves long, stable tool life by employing high- toughness grade PCD - SUMIDIA DA1000. ■ PCD - SUMIDIA Multi-Function Tool with Chipbreaker SUMIDIA Break Master LD

.3543"

Conventional Tool

Part Material: Valve (A6061) Tool Cat. No.: KGV R2004-LD (DA1000) Cutting Conditions: v c = 820 SFM, f = 0.004 IPR, a p = 0.0197" Wet

SGW External Turning

External Multi-purpose Type (Grooving / Traverse Cutting) Screw-on

Fig 1

CDX Dimensions with SUMIDIA insert mounted

CDX

LH

LH

LF

LF

*

45˚

45˚

*Use the SUMIDIA insert for traverse cutting.

Holder

Parts

Dimensions (mm)

Flat Screw Wrench

Maximum Groove Depth CDX

Height

Width

Head Length

Cat. No.

Fig

Overall Length LF

N m

H

B

LH

(For Torx Holes)

SGWR1212 SGWR1616

12 16

12 16

120 120

7.0 7.0

24.5 24.5

1

« «

1.1 TRX08

BFTX0410T8R

1 The above dimensions for LF, CDX and LH are values with a carbide insert mounted. (Refer to the table below for dimensions with PCD - SUMIDIA insert mounted) Insert (Carbide) ( Coated Carbide) Dimensions ( mm )

Maximum Groove

Effective Cutting Edge Length

2-RE0.1

Effective Length

Fig 1

Width of Cut CW

Overall Length L

Overall Length LF

Head Length LH

Cat. No.

Fig

Depth CDX

L

45˚

KGVR400 KGVR500 KGVR600

4.0 21.0 120 7.0 24.5 6.3 5.0 21.0 120 7.0 24.5 6.3 6.0 21.0 120 7.0 24.5 6.3

1 1 1

« « « « « «

Insert (SUMIDIA) (

SUMIDIA)

Dimensions ( mm )

Maximum Groove

Effective Cutting Edge Length

Effective Length

Fig 1

Width of Cut CW

Overall Length L

Overall Length LF

Head Length LH

2-RE0.1

Cat. No.

Fig

Depth CDX

L

45˚

KGVR2004-LD KGVR2504-LD KGVR2506-LD

2.0 19.7 118.7 5.7 23.2 4.0 2.5 19.7 118.7 5.7 23.2 4.0

1 1

« « «

2.5 21.2 120.2 7.2 24.7 5.5 1 The above dimensions for LF, CDX and LH are the holder dimensions with insert mounted. Note: Regrinding the PCD - SUMIDIA BreakMaster LD will adversely affect chip control performance.

Recommended Cutting Conditions Work Material

N Non-ferrous Metal

P Steel M Stainless Steel N Non-Ferrous Metal

AC1030U Grooving

DA1000

Insert Grade

Machining Details

Grooving

Traverse Cutting 4,500 to 8,000 0.0025 to 0.006

4,000 to 6,000 0.002 to 0.006

4,500 to 8,000 0.0025 to 0.006

Spindle Speed n (min -1 )

Feed Rate f (IPR)

Coolant Wet Be careful with spindle power during use. For small lathes, insufficient spindle power during machining may cause the machine to stop. Be careful when machining carbon steel and stainless steel in particular. ●

: USA stocked item « : Worldwide Warehouse item

N m Recommended tightening torque (N·m)

D16

Small Tool Holders SBT / PBT SBT Back Turning

● : USA stocked item « : Worldwide Warehouse item

Fig 1

Fig 2

20

LF

20

Holder

Parts

Dimensions (inch / mm )

Flat Screw Wrench

Cutting Edge Distance WF

Cutting Edge Height HF

Overall Length LF

D

Applicable Inserts

Height

Width

Cat. No.

Fig

N m

H

B

(For Torx Holes)

SBTR3506 SBTR3508 SBTR3510 SBT35R1010 SBT35R1212 SBT35R1616 SBT35R2020 PBT Back Turning

● ● ●

.375 .375 .500 .500 .625 .625

6.000 6.000 6.000

.080 .106 .133

.375 .500 .625

1 1 1 2 1 1 1

BTR35 ○○

2.0 TRX10

BFTX0307N

10 12 16 20

10 12 16 20

120 120 120 125

2.5 2.5 2.5 2.5

10 12 16 20

« « « «

Back Turning Lever Lock

Back Clamp

Fig 2

Fig 1

HBL

LF

HBL

Holder

Parts

Dimensions ( mm )

Lever Pin

Set Screw

Pin Wrench

Cutting Edge Distance WF

Cutting Edge Height HF

Overall Length LF

Height

Width

Offset

Cat. No.

Applicable InsertsFig

H

B

HBL

(For Hex Socket)

PBT35R1010 PBT35R1212 PBT35R1616 PBT35R2020 PBT55R1010 PBT55R1212 PBT55R1616 PBT55R2020 PBT80R1010 PBT80R1212 PBT80R1616 PBT80R2020

2 1 1 1 2 1 1 1 2 1 1 1

10 10 120 2.5 12 12 120 2.5 16 16 120 2.5 20 20 120 2.5 10 10 120 3.7 12 12 120 3.7 16 16 120 3.7 20 20 120 3.7 10 10 120 5.2 12 12 120 5.2 16 16 120 5.2 20 20 120 5.2

10 12 16 20 10 12 16 20 10 12 16 20

20

« « « « « « « « « « « «

BTT0407

- - -

BTR35 ○○

LCL09

LP07 TH020

BTT0411

22

BTT0407

- - -

BTR55 ○○

LCL09

LP07 TH020

BTT0411

25

BTT0407

- - -

BTR80 ○○

LCL09

LP07 TH020

BTT0411

Insert

(

Coated Carbide /

Cermet)

Dimensions ( mm )

Fig 1

Overall Length L

Width of Cut CW

Nose Radius RE

ø6.8

Applicable Holders

Maximum Depth of Cut CDX

Cat. No.

Fig

RE

15 3.5 2.5 0.05 SBT35R ○○○○ PBT35R ○○○○ 1 15 3.5 2.5 0.15 1

● ● ● ● « « « « « « « «

p p p p p p

BTR3505 BTR3515 BTR5505 BTR5515 BTR8005 BTR8015

« «

CDX

L

1 1 1 1

- - - -

19 5.5 3.7 0.05 19 5.5 3.7 0.15 24 8.0 5.2 0.05 24 8.0 5.2 0.15

PBT55R ○○○○

15°

PBT80R ○○○○

CDX

Shank Tolerance of SBT / PBT A positive tolerance (0.1 - 0.3) is applied to the shank height (H) to prevent the cutting edge from interfering with the toolpost. Tool Overhang

Recommended Cutting Conditions

Part Material

P Free-Cutting Steel

P Carbon Steel

M Stainless Steel

Tooling

Plunging Traverse Cut Plunging Traverse Cut Plunging Traverse Cut

Cutting Speed (v c ) (SFM) 165 to 500 Feed Rate f (IPR) .0008 - .004 .0008 - .006 .0008 - .002 .0008 - .004 .0008 - .0015 .0008 - .0025 Coolant Oil-based 165 to 500 165 to 500

Shank height ( H ) is greater than cutting edge height ( HF ). Toolpost

Amount of tool overhang can be shortened when mounted on a toolpost.

D17

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