Section D 25-26

Insert Grade Selection

In 1984, Sumitomo Electric Hardmetal first released the MINI Tool Holder series for small product machining in small NC autolathes. A full range of insert grades including AC530U and AC1030U as well as Cermet T1500A, Carbide BL130, SUMIBORON BN2000, and SUMIDIA DA1000 are available to meet a variety of machining requirements. A high-precision grade, ACZ150, has been added to support a wide range of precision application requirements, from automotive to electronic component machining.

D

■ Insert Grade Selection

Applicable Work Material

Application Range

P M K

N S H

Insert Grades

Finishing to Light Cutting

High-precision

Medium Cutting

S

G G G G G S S S S S

G S S G G G G S S S

ACZ150

G G S S

S S S S G S S S S

AC5015S

Coated Carbide (PVD)

AC5025S

S S

AC530U

AC1030U

T1000A

Uncoated Cermet Coated Cermet

T1500A/T1500Z

S G S

BL130

Cemented Carbide

H1 EH510

G

G

BN1000/BN2000 BN7125

CBN (SUMIBORON)

S

G

PCD (SUMIDIA)

G

DA1000

G 1st Recommendation S 2nd Recommendation

■ Recommended Cutting Conditions

P Free-Cutting Steel N Brass v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) v c (SFM) f (IPR) P Carbon Steel M Stainless Steel S Heat-Resistant Alloy H Hardened Steel N Aluminum Alloy

Material

ACZ150 Tool Grade

165 to 650 .001 to .004 165 to 500 .0005 to .003 165 to 500 .0005 to .002

230 to 1000.002 to .008230 to 1000.002 to .008

AC5015S 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 650 .001 to .004 100 to 350 .001 to .004

230 to 1000.002 to .008

AC5025S 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 650 .001 to .004 100 to 350 .001 to .004

230 to 1000.002 to .008

AC530U 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 650 .001 to .004

230 to 1000.002 to .008

AC1030U 165 to 500 .001 to .006 165 to 500 .001 to .004 165 to 500 .001 to .004

230 to 1000.002 to .008

T1000A 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 500 .001 to .004 T1500A 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 500 .001 to .004 T1500Z 165 to 650 .001 to .006 165 to 650 .001 to .004 165 to 500 .001 to .004 BN1000

400 to 1000.001 to .006

BN2000

165 to 650 .001 to .008

BN7000

165 to 650 .001 to .004

230 to 1000.001 to .004230 to 1000.001 to .004

DA1000

Red text: 1st recommendation, Blue text: 2nd recommendation

D6

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