Section J 25-26

Plunge Drill, Plunge Mill PDL / PCT ■ Application Examples

Pocketing

Drilling

Part Material: Titanium alloy

Part Material: 316 Stainless

PDL

PDL

J

Cutting Speed : v c =131 SFM Feed Rate :  f =0.0027 IPR ( v f =0.878 IPM) Depth of Cut : a e ( p f )=0.984"

Cutting Speed : v c =591 SFM Feed Rate :  f =0.0039 IPR ( v f =11.26 IPM) Depth of Cut : a e ( p f )=0.787"

Tool : PDL200D3S25 (ø20) Insert : WDXT063006-G Grade : ACP300

Tool :  PDL400D2S40 (ø40) Insert : WDXT125012-G Grade : ACK300

Corner Fillet Removal

Corner Finishing

Part Material: 316 Stainless

Part Material: Titanium alloy

PDL

PCT

Cutting Speed : v c =164 SFM Feed Rate :  f z =0.0016 ipt ( v f =3.15 to 14.99 IPM) Depth of Cut : a e ( p f )=0.125 to 0.256"

Tool : PCT320D3S32 (ø32) PCT250D3S25 (ø25) PCT200D3S20 (ø20) Grade : ACK300

Insert : WDXT094008-G WDXT073506-G WDXT063006-G

Cutting Speed : v c =459 Feed Rate :  f =0.0039 IPR ( v f =7.008 IPM) Depth of Cut : a e ( p f )=0.590"

Tool :  PDL250D2S25 (ø25) Insert : WDXT073506-G Grade : ACP300

Groove Processing

Contouring

Part Material: Titanium alloy

Part Material: Stainless Steel

PCT

PCT

Cutting Speed : v c =131 SFM Feed Rate :  f z =0.0014 ipt ( v f =2.205 IPM) Depth of Cut : a e ( p f )=0.197"

Cutting Speed : v c 492 SFM Feed Rate :  f z =0.002 ipt

Tool : PCT320D5S32 (ø32) Insert : WDXT094008-G Grade : ACK300

Tool : PCT250D5S25 (ø25) Insert : WDXT073506-G Grade : ACP300

( v f =15.039 IPM)

Depth of Cut : a e =0.118"

Shoulder Plunging

Counterboring

Part Material: 304 Stainless

Part Material: Cr-Mo Steel

PCT

PCT

Cutting Speed : v c =591 SFM Feed Rate :  f z =0.003 ipt ( v f =21.14 IPM) Depth of Cut : a e =0.276 p f =0.197

Cutting Speed : v c =492 SFM Feed Rate :  f z =0.003 ipt ( v f =28.19 IPM) Depth of Cut :  a e =0.138"

Tool : PCT320D3S32 (ø32) Insert : WDXT094008-G Grade : ACP300

Tool : PCT200D5S20 (ø20) Insert : WDXT063006-G Grade : ACP300

J142

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