Section J 25-26

Solid Carbide Drills GS / HGS

¢  Features & Benefits ˜ Long tool life New cutting edge design and special DEX Coating provide long tool life for a wide variety of materials. ˜ Steady chip evacuation J Flute ® shape significantly improves chip control and evacuation. ˜ Stable drilling performance Unique thinning design promotes stabilized drilling. ˜ Environmentally friendly Also compatible with the MQL (Minimum Quantity Lubrication) system. MQL systems are designed to apply a very fine amount of high quality lubricating oil to metal cutting/machining operations. ¢ Product Range

J

Diameter Range (inch / mm )

Hole Depth (L/D)

MDW Cat. No.

up to 2 up to 4 up to 3 up to 5

MDW GS2 MDW GS4

ø.0394” to ø.7874” 1.00mm to 20.00mm

GS : Global Standard HGS : Global Standard with Coolant through Holes

MDW HGS3 ø.0591” to ø.7874” 1.50mm to 20.00mm MDW HGS5

ø.0591” to ø.6299” 1.50mm to 16.00mm

up to 8

MDW HGS8

¢ Diverse shank options for standard collet holders, and high end Shrink-fit/Hydraulic holders

HGS Metric Size Example

Product Code

Diameter Four digits (5mm)

DIN shank option Add “S”

Series

Style

Depth

Shank Size

5mm (.1968”) 6mm (.2362”)

MDW0500HGS3

MDW 0 5 0 0

HGS HGS

3 3

MDW0500HGS3S MDW 0 5 0 0

S

*Metric Sizes have four digit diameter callouts.

Two metric shank diameters available depending on your application, and tool holding. “S” = DIN shank

HGS Inch Size Example

Product Code

Diameter five digits (0.5000”)

DIN shank option Add “S”

Series

Style

Depth

Shank Size

33/64ths (.5156”) 14mm (.5516”)

MDW05000HGS3 MDW 0 5 0 0 0 MDW05000HGS3S MDW 0 5 0 0 0

HGS HGS

3 3

S

*Inch Sizes have five digit diameter callouts.

Fractional shank, and DIN shank available depending on your application, and tool holding. “S” = DIN shank

®

¢ Performance

*"J Flute ® " is a registered trademark.

Chip Control

Comparison of Cutting Force

GS

GS

Conventional Tool

Conventional Tool

(N)

Increase near end of hole

1,800

Thrust

1,400

1,000

Torque

600

0

Wide chip pocket for smooth chip evacuation.

Hole Entrance Hole Exit

Hole Entrance Hole Exit

(N)

200 150 100 50

Amplitude Width

XY Force

HGS

0

-50 -100 -150 -200

Hole Entrance Hole Exit

Hole Entrance Hole Exit

GS provides stable drill performance throughout the drilling process

Compact chips

Tool: MDW0800GS4 Part Material: 1049 Steel (200HB) Cutting Conditions:  v c=262 SFM, f = .0098 IPR, H =.9449”, external coolant supply (water soluble)

J8

GS

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