S9074-AQ-GIB-010/248 Rev 1
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A-3.5.1.3 Acceptance Standards. ....................................................................................................A-7 A-3.5.2 Destructive Tests. .....................................................................................................................A-7 A-3.5.2.1 Transverse Weld Tension Tests. .....................................................................................A-7 A-3.5.2.2 Guided Bend Tests. .........................................................................................................A-7 A-3.5.2.2.1 Criteria for Acceptance. ........................................................................................................A-7 A-3.5.2.3 Macro-Etch Specimens. ..................................................................................................A-7 A-3.6 Data and Reporting for Procedure Qualification................................................................................A-7 A-3.6.1 Test Report................................................................................................................................A-8 A-3.6.1.1 FS Tool Life Procedure Requirements. ...........................................................................A-8 A-3.6.1.2 Control of Anvil Gap.......................................................................................................A-8 A-3.6.1.3 Work Instructions. ...........................................................................................................A-8 A-3.7 Changes Requiring Level I Requalification of Procedure..................................................................A-8 A-3.7.1 Base Material (Alloy, Product Form, Coating, and Thickness)................................................A-8 A-3.7.1.1 Effective Processing Size. ...............................................................................................A-9 A-3.7.2 Filler Material. ..........................................................................................................................A-9 A-3.7.3 Joint Design. .............................................................................................................................A-9 A-3.7.3.1 Butt Joints........................................................................................................................A-9 A-3.7.3.2 Joint Type. .......................................................................................................................A-9 A-3.7.4 FS Variant, FS Tool Class, and Control Method. .....................................................................A-9 A-3.7.4.1 FS Variant. ......................................................................................................................A-9 A-3.7.4.1.1 FS Tool Class........................................................................................................................A-9 A-3.7.4.2 Control Method. ..............................................................................................................A-9 A-3.7.5 Equipment Variables. ...............................................................................................................A-9 A-3.7.5.1 Machine Model and Type. ..............................................................................................A-9 A-3.7.5.2 FS Tool Holder Design and Type....................................................................................A-9 A-3.7.5.3 Anvil. ............................................................................................................................... A-9 A-3.7.5.4 FS Tool (Material, Design, Life).....................................................................................A-9 A-3.7.6 Welding Parameters. ...............................................................................................................A-10 A-3.7.6.1 Plunge Depth. ................................................................................................................A-10 A-3.7.6.2 Force (Load)..................................................................................................................A-10 A-3.7.6.3 Lateral FS Tool Offset for FSW....................................................................................A-10 A-3.7.6.4 Thermal Management. ..................................................................................................A-10 A-3.8 Changes Requiring Level II Requalification Procedure...................................................................A-10 A-3.8.1 Seam Tracking. .......................................................................................................................A-10 A-3.8.2 Travel Speed. ..........................................................................................................................A-10 A-3.8.3 FS Tool Rotational Direction..................................................................................................A-10 A-3.8.4 FS Tool Rotational Speed. ......................................................................................................A-10 A-3.8.5 Tilt Angle................................................................................................................................A-10 A-3.8.6 Side Tilt Angle........................................................................................................................A-10 A-3.8.7 Shielding Gas..........................................................................................................................A-10 A-3.8.8 Base Material Thickness. ........................................................................................................A-10 A-3.8.9 Joint Gap. ................................................................................................................................A-10
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