S9074-AQ-GIB-010/248 Rev 1
4-6.1.1 Cladding, Hardfacing, and A-45 Filler Materials. In addition to the requirements of 4-6.1, the following shall be included: a. For A-45 filler materials, the information required by table 7-2, footnote 9 shall be submitted along with procedure qualification data. b. For all cladding procedures, the following shall also be included: (1) Clad weld chemical composition or dilution test results. (2) For A-45 filler materials, Fe, Mo, and Cr composition of the filler material lot used. (3) For filler materials other than A-45, composition of the filler material lot used for each element analyzed in the finish machined cladding surface. (4) Number of weld layers and clad weld thickness at which composition testing was performed. (5) Macro-etch specimens or photomacrographs (see figure 7-4, notes 4 and 6(b) or figure 7-6, note 5). (6) Clad weld thickness at which bend testing was performed. c. For hardfacing procedures, also include the number of weld layers and minimum weld thickness at which hardness testing was performed and, where applicable, the second weld thickness tested (figure 7-6, note 3) and macro-etch specimen information (figure 7-6, note 5). 4-6.1.2 Automatic Robotic Welding First Article Test Report. This report shall include: a. A sketch of the production part or simulated configuration b. Production part identification; or, if using a simulated configuration, a listing of attributes (see 4- 4.1.10.3.1.b.(1)) c. Number of weld passes per joint d. Welding procedure and qualification test report identification e. Test date f. Test results inclusive of acceptance criteria (see 4-5.4) g. A certification statement per 4-2.2 4-6.1.3 Accompanying Documentation. The qualification test report shall be accompanied by the destructive and nondestructive test reports for all tests/inspections performed. 4-6.1.4 Level II Qualification Submittals Where Approval is Not Required. When approval of level II qualification test data is not required (see 4-2.7.3), the submittal of 4-2.7.3.2 shall also include the following information: a. The supporting/original approved level I qualification test report number and date. A copy of the supporting, approved level I qualification report (and prior level II qualification reports supporting the procedure, if applicable) shall be provided upon request. b. A description (e.g., Agency, serial number and date) or copy of the Government correspondence approving the original level I qualification test report. If the qualifying activity was never provided with the foregoing, then a description or copy of the correspondence (e.g., from a prime contractor) accepting the level I procedure qualification test report shall be provided. c. A copy of the qualifying activity’s let ter originally submitting each level II qualification test report to an authorized representative (or, for subcontracting activities, to the prime contractor) shall be maintained along with the test report; the identification of changes required by 4-2.7.3.2, if not in the procedure (i.e., via a Change History), shall be maintained with the original submittal letter. This letter shall be provided upon request (i.e., by authorized representatives after the original submittal).
4-20
Made with FlippingBook - Share PDF online