When torque tools slip out of calibration, miscalibration impacts product quality. Having an accurate way to regularly test calibration onsite is a great way to reduce risk and ensure safety. With Mountz torque analyzers and sensors, you can test tools before they go into service daily. Testing prevents employees from working with miscalibrated tools and enhances quality management. Using your torque testing equipment is also more efficient since you can evaluate your tools without sending them to a laboratory. Whether you want stand-alone sensors for hand and power torque tools or run-down adapters that simulate actual joint conditions, Mountz has many options.
MANUAL REV 1 (8/10/2023)
MOUNTZCOM III SOFTWARE
FOR DC CONTROL PRODUCTS: EC-SERIES
ECT-SERIES EPT-SERIES AD-SERIES
www.mountztorque.com
MOUNTZCOM III Rev 1 (8/25/2023)
III SOFTWARE
Page 3 5
Installation & System Requirements Quick Start to Connect a Tool Controller
System Menu Bar User Inteface Section
Selecting Models Log-in / Log-out User Manager Language
7 7 8 9
Views Section Explorer Panel Creating a tool group Adding a new tool Parameter Panel Backup Restore Open & Save Delete / Import / Export Compare
9 10 11 12 12 13 13 13 14
Manufacturer Section History Panel
15 15 16 17
Firmware Update Update XML data ADSync
Help Section Update Software
17
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Page
Status and Bar Information
18
Tool Parameter Configurations Parameters Menu Overview Fastening
19 21 22 22 24 29 31 32 33 34 35 36 36 38 39 40 42 43 45 46 47 48 48 48 49 49 50 52
Input/Output Screw Count
Advanced Function
Controller
Multi Sequence
Models Network
Driver Setting
Monitoring Menu Overview Real-Time Data for Real-Time Monitoring
Process Capability
Graph
Graph Data
Error
Remote
Auto Customize
Barcode (for EPT Cordless Screwdrivers only)
EPC-10 Verify EPC-10 Settings and IP address
Create a EPC-10 Group Connect to the EPC-10
EPC-10 Menu - Select the Tools
Setting
Manager
Select Tool
Tool Manager JOB Manager Log Manager
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Installation & System Requirements for MountzCom III:
Operating System: Operating System: Windows 10, Windows 11 Storage: 100 MB available space System Memory: 8 GB (16 GB Recommended) Framework: Microsoft .Net Framework 4.8 USB Port: USB 2.0 port
Connectivity: USB Adapter and RS232 Cable for connecting the controller to a laptop or PC via RS232 port to configure and optimize controllers using the MountzCom Software. (Not required if connecting controller to a local area network via ethernet) Administrative Privileges are required to install software
Ensure your system meets these requirements to seamlessly integrate MountzCom III into your tool management workflow.
Install A. Run MountzCom Setup.msi to install software.
B. Click on the Next Tab to continue installation.
C. Set installation path and click “ Next ”.
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D. Monitor system for system admin messages which may require a response to continue with installation. Monitor system for system admin messages
E. Click “ Close ” when installation is done.
F. Find “ MountzCom III ” icon the desktop or launcher list.
G. Double-click the icon to run the software.
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Quick Start
Select the " Log-in " button to create a tool to connect with.
Log-in button
Access using the default administrative credentials:
Username: admin
Password: admin
Note: To additional users to the software, see page 8.
Create tool icon
Add a Tool to the Explorer window by selecting the " Create tool " icon. Ensure that the desired tool is properly connected via Ethernet cable, Wi-Fi, RS232, or USB prior to selecting the icon.
Under ‘Tool connect setting’ within the Tool information window. Select the appropriate connection settings. The desired tool will display under the ‘ scanned tool ’ dropdown menu for selection. Depending on the device connection type, the ‘ Tool connect setting ’ headers will change based on the connection type (For example: When the Connect type is Ethernet, Baudrate changes to Port, and Port changes to IP).
Tool Connect Setting
Tool Information
The tool information window is unique for the tool.
Note: ‘ Group ’ can only be selected in the drop-down box if a group was created in the Explorer window prior. If the current or future tools need to be part of a desired group, then a Group can be created afterward and the desired tool can be click-and-dragged into a designated Group.
Click on the connection test icon and confirm a green checkmark icon beside it.
Green Checkmark
Connection Test
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If the connection is successfully established, click the " OK " button .
Afterward, select the added tool within the Explorer Window and initiate the connection by clicking the "Connect" button under the System tab.
Connection Test
OK Button
Interface Overview
The standard main view of the MountzCom III sofware.
Tool Parameters menu
Tool Montoring menu
Parameter Panel
System menu bar
Explorer Panel
History Panel
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System Menu Bar
Select Model Icon
Log Log-in & Log-Out Icon
Select Model
Selecting a model name of the tool for determining which parameters to display, and then choosing the XML version of the selected model, activates both the menu and parameters for the tool.
Select model name
Select Select XML Version
Log-in and Log-out
Press the Log-in icon in the top Syste
top Systems Menu Bar.
Enter log-in information
Note: After installing the software, an admin role needs to be established. remain shaded gray and unable to access role. After installing the software, an admin role needs to be established. The User Manager icon remain shaded gray and unable to access and is only visible to those assigned with the "administrator." will and is only visible to those assigned with the "administrator."
Press the Log-out icon in the top Systems Menu Bar when logging out of the software. top Systems Menu Bar when logging out of the software.
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System Menu Bar
User Manager icon
User Manager
User Profile List
Edit Profile Info
Press the User Manager icon in the top Systems Menu Barto add or delete user access to the software. New User: To add a new user, press New button . Enter theinformation on the right side. After creating the name and password for the User, must press the Save button. Adminstrator Box: Check or uncheck the box for assigning the admin role to the User's profile. The user difference between the two roles. Admin: Possesses the authority to alter user permissions, establish new user accounts, and remove existing ones. Additionally, an admin user can generate tools and adjust their parameters. Non-Admin: A non-administrative profile is restricted to utilizing the Monitoring functionalities, encompassing features like Real-time, Graph, and error data retrieval solely. Log-in Feature Box: To require a log-in process to accessthe software, keep the box as "checked." To deactivate the login function, uncheck the "Log-in feature," enabling unrestricted access to all functions without logging in. Remove User: Select the User's name to remove user access to the software. Then press the Delete button.
Admin Box
Log-in Box
New button
Savebutton
User Name
Delete button
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System Menu Bar
Language Icon
Explorer Icon
Language
MountzCom III enables support for multiple languages, including English, French, Spanish, German, and Czech. Press the Language icon in the top Systems Menu Bar. Changing the language mandates a software restart for the adjustments to take effect.
Explorer Panel
Press the Explorer icon in the top Systems Menu Bar to access the Explorer panel if it is not displaying. It will show on the left side by default. The tool management system allows the registration of multiple tools , enabling the selection and connection of a registered tool. Management optimization is achieved through the registration of both user groups and tools.
Press Explorer Icon in the top navigation bar, and it appears in the lower left side
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Tool Group Buttons (Explorer Panel)
Add, delete, or modify new groups through the Group Control buttons are located at the top of the Explorer panel.
To add a new group or modify an existing one, set the parent group name and corresponding group names afterward. Please take caution when deleting a group, as the groups and tools registered under it at the lower level will also be removed.
Create Group
Edit Group
Delete Group
Create Tool Group
Create Group Name
Press Ok button
Group Folder View
Multiple Group Folders View
Delete or Edit Group
A warning screen will pop-up to confirm group deletion. Press the "ok" or "cancel" button.
To delete or edit a group, select a folder.
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Tool Control Buttons (Explorer Panel)
Add, delete, or modify new tool through the Tool Control buttons are located at the top of the Explorer panel.
Create Tool
Edit Tool
Delete Tool
Tool Connect Setting
Tool Information
Tool Connect Setting Input the connection information for the intended tool connection. If the tool is linked via Ethernet to the local network and fulfills the criteria, selecting it from the Scanned tool item accomplishes automatic entry. Tool Information Provide user information for the tool intended for connection. Input the tool's name and type for registration. Select the Group folder name already createdfrom drop down menu (see image bottom right). Connection Test The entered information forms the basis for conducting the connection test, which must be successfully passed to register the tool.
Connection Test
Cancel and OK buttons
Select Group Folder Name
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System Menu Bar
Parameter Icon
Parameter Panel
Press the Parameter icon in the top Systems Menu Bar to access the Parameter panel if it is not displaying. It will show on the right side by default. Choosing a registered tool enables the inspection of the tool's parameter backup data in a list format. From v1.01.0 , MountzCom III introduces the functionality to manage backup data by date, alongside the capability to export, import, or conduct CSV file comparisons.
Press Parameter Icon in the top navigation bar, and it appears in the lower right side
Backup (Parameter Panel)
Choose the tool in the Explorer panel and press the Backup button located within the Parameter panel to initiate the backup process. Once the backup concludes, an entry will be appended to the parameter panel, accompanied by a completion message.
Select Tool
Backup Button
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Restore (Parameter Panel)
Pick the tool in the Explorer panel, check the box preceding the desired item within the Parameter panel, and press the Restore button to initiate the restoration process (note that restoration won't function without a selection or with multiple selections checked). Once the restoration concludes, a completion message will be displayed.
Select Tool
Restore Button
Open & Save (Parameter Panel)
Both functions become active when in an offline state, disconnected from any tool. It verifies the parameters of a specific tool while offline or preserves modified parameters. Beware that changing the model or XML version will initialize it and overwrite any changed parameters.
Save Button
Open Button
Delete / Import / Export (Parameter Panel)
You can delete the selected parameter item, import the parameter from the CSV file, export it to the CSV file, or compare multiple parameter items.
Delete Button
Export Button
Import Button
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Compare (Parameter Panel)
Check the items to compare in the parameters list and press the compare button in the upper right corner to see a viewer that can compare parameters.
Compare Button
Entries with distinct values in the parameters list are highlighted in orange .
Upon selecting the difference item entry in the lower right corner, the list is filtered to exclusively display different values.
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System Menu Bar
History Icon
Firmware Icon
History Panel
Press the History icon in the top Systems Menu Bar to access the History panel if it is not displaying. It will show on the bottom area by default. After selecting a registered tool in the explorer section, the parameter change history for the tool displays. Modifying parameters using MountzCom III triggers automatic addition, enabling the tracking of changes , including timestamps, user identities, and specific parameter adjustments. Additionally, history details can be stored or reset as CSV files.
Save History Button
Clear History Button
The figure above is an example of displaying the status of stored history data.
Firmware Update
Firmware updates of the selected controller model can be made through the Firmware button within System – Manufacturer on the top menu bar . This feature is only available in an environment where connection there is an active connection to the internet. Click on the top of the button to open the Firmware Download window menu and select a product model name of the tool.
Product model name
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Firmware Update
If the login function is not in use or if logged in as an administrator, proceed to choose the desired model type within the User Interface - Select Model section. Upon selecting the model, click on the Firmware button located at the top. This action will present a list of downloadable firmware options in accordance with the selected product model name Under the circumstance when the latest firmware version is downloadable while connected to the tool, the software will display a download icon.
Download the latest and previous versions of firmware by pressing this button.
System Menu Bar
Update XML Data Icon
Update XML Data
Press the Update XML Data icon in the top Systems Menu Bar.
Press Update Button
Select Product model name from "Code" column
Press + symbol
Select XML version
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System Menu Bar
AD Sync Icon Update Sofware icon
AD Sync
Press the ADSync icon in the top Systems Menu Bar. For use with only ADC controllers
Software Update
Press the Update icon at the top Systems Menu Bar to update MountzCom III to the latest version. This option is only accessible with an external internet connection. When the login function is inactive or when logged in as an administrator, and the latest software version is available for updating, an icon will be visible. You can click this icon or click the Update button on the top menu to download the latest or earlier versions of the software.
Version List Current Version Selected Version
Description
Download Button
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Status Bar
A
B
C
D
Information located in the bottom area of software screen view.
A. Tool Connection Status: Displays the tool's connection status B. Tool Information: Displays the Model and Serial Number C. Message Log: Displays the most recent log event D. Software Version: Presents the current MountzCom III version ays the Model and Serial Number
Tab Bar
MountzCom III offers a practical tab bar feature, providing users with a range of options for ma tabs and optimizing screen layouts. Each tab functions independently, allowing flexible adjustments to the screen setup. Additionally, the software includes a versatile dock feature, allowing users to precisely position tabs as needed. providing users with a range of options for managing
A. Move Tabs : Tabs can be relocated by clicking and dragging on the title section while moving the mouse cursor within the tab bar region. Tabs can be relocated by clicking and dragging on the title section while moving the mouse
B. Floating tabs : Tabs can be transitioned to a separate window by performing a double tab or clicking and dragging on the title section while moving the mouse cursor outside of the tab bar region Tabs can be transitioned to a separate window by performing a double-click action on a dragging on the title section while moving the mouse cursor outside of the tab bar click action on a
C. Split tab: displays can be achieved by placing the mouse cursor at the software's center during tab movement.
D. Access tab: functions through a contextual pop
functions through a contextual pop-up menu by right-clicking on a specific tab's title. clicking on a specific tab's title.
E. Tab Bar Menu : Tab bar functions can be activated as a pop space within the tab bar.
Tab bar functions can be activated as a pop-up menu by right-clicking on an unoccupied clicking on an unoccupied
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Parameter Menu Bar (for Tool Configurations) Menu Bar (for Tool Configurations)
Fastening icon
Parameters Menu Tab
Fastening
Press the Parameters Menu tab. Then select
Then select the Fastening icon in the top Parameters Menu Bar.
Add, review and change any fastening parameters for each preset.
Presets (up to 15)
Fastening Parameters
Modify by entering a value directly.
Correct through the window that appears by pressing the down arrow to the right of the cell.
Slide bar icon to increase or decrease setting value.
Select cell
Slide bar to increase & decrease
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Fastening
If an incorrect value is entered, an error statement containing the minimum to maximum values and an X mark will appear on the left side of the cell. It must be canceled by re-entering values in the range or pressing ESC.
A total of 15 tightening presets are supported, each of which can be configured as Torque, Speed, Min/Max angle, etc. Refer to the
Torque graph and enter the desired setting value. (TC/AM: Torque control, AC/TM: Angle control)
Fastening Setting Parameters
Each individual tool encompasses these parameters that can be configured for each preset. Parameter Type Description
Type
-
Select the Torque control or Angle control mode
Target torque (unit)
Torque
Sets the target torque
Max torque (unit)
Angle
Sets the maximum torque
Torque limit (%)
Torque
Determine how much % limit you want to put on Target torque.
Min torque (unit)
Angle
Sets the minimum torque
Target angle (degree)
Angle
Sets the target angle
Min angle (degree)
Torque
Sets the minimum angle
Max angle (degree)
Torque
Sets the maximum angle
Measure the angle from when the target torque reaches a certain % value. ex) Target torque: 100.00/Snug torque: Measure the angle when the torque reaches 90.00 when set to 90.00. Sets the target speed. If the Auto speed option is enabled, it is automatically set and cannot be changed manually.
Snug torque (unit)
Torque
Target speed (rpm)
-
Angle for free speed (degree)
-
The angle at which Free Speed will be used.
Free speed (rpm)
-
The speed to reach Angle for free speed.
Soft start (ms)
-
Set the time to reach the target speed.
Set the point where the Target speed decelerates, and Torque rises. At this point, it is usually determined that the head of the screw touches the fastener. However, this setting value is also a factor in the increase in tightening time for Soft joints.
Seating point torque (%)
-
Torque rising time (ms)
-
Setting the time to rise from sitting point torque to target torque.
Setting the speed from the setting point torque to the completion of the tightening.
Ramp-up speed (rpm)
Torque compensation (%)
Sets the Torque compensation value.
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Parameter Menu Bar (for Tool Configurations)
Input / Output icon
Input /Output
Press Input / Output icon in the top Parameters Menu Bar.
Add, review and change input and output signals (8 Input & 8 Output options).
Select Input or Output
Select option from drop down menu
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Parameter Menu Bar (for Tool Configurations)
Screw Count icon
Advanced Functions
Screw Count
Press Screw Count in the top Parameters Menu Bar.
Add, review and change screw count configuration.
For additional information on the screw count functions, please review the EC, ECT or EPT manuals.
Advanced Functions
Press Advanced Fucntions in the top Parameters Menu Bar.
It supports advanced presets , which can be set up for Free reverse rotation, Thread tapping, Engaging torque detection, and Angle after torque-up functions. The information of each advance feature and the parameters is explained on the next page.
Note: All models except AD offer 15 presets. For AD, only one Preset is provided. For the ECD, ECT and EPT models, you can set the mode variable for each Preset.
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Advance Function Setting Parameters Each individual tool encompasses these parameters that can be configured for each preset.
Function
Parameter
Description
The ability to rotate at a low speed to allow the screw to naturally reach the hole through reverse rotation before tightening the screw. Speed (rpm) Rotation speed
Free reverse rotation
Angle (turn)
Rotation angle
The ability to use a Torque higher than the Target torque in a single tightening process due to the absence of thread in the tightening or the absence of holes on the surface. Min torque (unit) Minimum torque
Max torque (unit)
Maximum torque
Thread tapping
Speed (rpm)
Rotation speed
Thread tapping end torque
Torque at the end of the function
Angles start from thread tapping
Measure the ngle again from the start of the function
Initialize and re-measure the angle value measured by detecting where the screw meets the fastening. When the screw is inserted into the fastener, it must be greater than the Free run torque when fastening, and it can be used when the screw is torque separable. Speed (rpm) Rotation speed
Engaging torque detection
Torque (%)
Set what % point of Target torque should be based on.
Angle limit (turn)
Limit number of rotations
Time limit (sec)
Time limit
Angles start from engaging Measure the Angle again from the start of the function.
Ability to add a regular or reverse rotation after the tightening is complete.
Speed (rpm)
Rotation speed
Angle after torque-up
Angle (degree)
Rotation angle
Direction
The direction of rotation
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Parameter Menu Bar (for Tool Configurations)
Controller
Controller
Press Controller in the top Parameters Menu Bar.
MountzCom III offers a range of control settings to match the AD/EC/ECT/EPT. Refer to the table on the next page for an explanation of the parameters.
The Controller view has extensive parameter options to select and change.
The image on the left is the upper menu view of options, and the image above is the lower menu view of options accessible with the scroll bar.
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Controller Setting Parameters Each individual tool encompasses a selection of parameters that can be configured.
Model
Parameter
Description
Run time limit/Forward (sec) Run time limit/Reverse (sec) Motor stall time limit (sec) Loosening speed (rpm)
The forward motion timeout Reverse motion timeout
Motor load time-out
Reverse rotational speed.
Acceleration (ms)
Set the acceleration time to target speed Sets the output time of Fastening ok signal
Fastening OK signal out time (ms)
Driver ID
Set the tool's unique ID number
Sets the time when an error occurs that is automatically initialized.
Error display reset time (0.1sec)
Torque calibration (%)
Calibrate Torque
Set the time the Torque remains when the Target torque is reached.
Torque holding time (ms)
Initial torque preset # display when power on
Set Preset that is automatically selected after power on.
Change the model of the Tool Driver model of Driver parameter does not change. Most settings are initialized on change, and rool restarts. Set the maximum torque to use in Free Speed section. The torque can be higher than the target torque. Factory reset settings excluding some when inputting '77'. Enable the tool to be locked automatically depending on the circumstances during use of the Model feature when activated. Set the time the Torque remains when the Target torque is reached. Speed is automatically set according to Target torque when enabled. NG will not be displayed, even if the fastening is incomplete within the specified angle. Enable Model functionality on activation. Error occurs when the tool stops without torque-up during activation.
Driver model
Free speed max torque
Parameters initialize to factory setting
Automatic driver lock (model only)
Torque holding time (ms)
AD
Auto speed by torque setting
Judged fasten minimum turns
Model selection mode
Fastening stop error
Reverse lock
Reverse rotation lock on activation
COM port baudrate
Set the communication speed of the COM port Set Torque's units. Most settings are initialized on change, and the tool restarts. Set the orientation of the screw for each tightening Preset. Check: CCW/Un-Check: CW Set the information displayed on the 7-segments LED in AD.
Torque unit
Screw type
Display segments select
Synchronization
Enable Sync feature on activation When activated, the AD acts as Master
Sync master
Torque synchronization does not occur in the Free Speed section (Step 3), specifically before reaching the Seating Point (Step 3). If any of the screws reach the seating point, it will pause until all screws across all axes reach the seating point. This parameter establishes the maximum waiting time for a screw at the seating point. Synchronized fastening will begin once all the screws arrive at the Seating Point. In the Ramp-Up section (Step
Waiting before sync step (ms)
Waiting between sync step (ms)
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4), 10 virtual points will be created from where the torque begins to rise until it reaches the maximum (Target Torque). If one of the screws comes to the 1st virtual point first, it will wait until every screw arrives at the 1st virtual point. Once every screw arrives at the 1st virtual point, all screws will go to the next virtual point, and it will repeat until it reaches the 10th virtual point, which will be the point where torque comes to the target torque. This setting sets the maximum time for the first screw, which arrives at the virtual point first, to wait until every screw arrives at each virtual point.
Driver ID
Set the tool's unique ID number
Change the model of the Tool Driver model of Driver parameter does not change. Most settings are initialized on change, and the Tool restarts Set Torque's units. Most settings are initialized on change, and the tool restarts.
Driver model
Torque unit
Password Set the access password for the front LCD menu. Parameters initialize to factory setting Factory reset settings excluding some when inputting '77'. Auto speed by torque setting Speed is automatically set according to Target torque when enabled. Acceleration (ms) Set the acceleration time to target speed. Torque holding time (ms) Set the time the Torque remains when the Target torque is reached. Use max torque for reverse Allow up to torque set during reverse rotation when enabled. Loosening speed (rpm) Reverse rotational speed Run time limit/Forward (sec) The forward motion timeout Run time limit/Reverse (sec) Reverse motion timeout Motor stall time limit (sec) Motor load time-out Error display reset time (0.1sec) Sets the time when an error occurs that is automatically initialized. Fastening OK signal out time (ms) Sets the output time of Fastening ok signal.
EC & ECT
Set the orientation of the screw for each tightening Preset. Check: CCW/Un-Check: CW NG will not be displayed, even if the fastening is incomplete within the specified angle Error occurs when the tool stops without torque-up during activation. Buzzer sound when Error occurs during activation. Calibrate Torque. Switch must be placed in reverse direction to set it up. Prevents the use of the front LCD when deactivated. When activated, reverse rotation is prevented when manual tool is used. The screwdriver is activated by the pulse start signal from the lever, and this operation continues until the torque reaches its target value or an automatic stop is triggered based on the angle in the manual screwdriver mode. Enable or disable the F/R switch, which permits the transition between "F" (Forward) and "R" (Reverse). The driver will exclusively operate in the Forward mode when this option is disabled. Set Preset or Model that is automatically selected after power on.
Screw type
Judged fasten minimum turns
Fastening stop error
Alarm sound control
Torque calibration (%)
Selection on panel
Reverse lock (Handheld only)
Trigger start (Handheld only)
Reverse start (Handheld only)
Preset/Model when power on
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Set the RS232 communication port to MODBUS communication or Barcode communication. Sets the speed of the RS232 communication port. Automatically output tightening information into communication when activated. Select the output port of the tightening information that is automatically output. Set communication protocol to MODBUS or OPEN protocol.
RS-232 select
RS-232 baudrate
Auto data output
Auto data output port
Protocol
Model selection mode
Enable Model functionality on activation. Use front LCD to display Preset or Model.
Preset/Model selection on panel
Start the model with Barcode input in Model mode when activated. Enable the tool to be locked automatically depending on the circumstances during use of the Model feature when activated. Automatically restart when the model is terminated when activated. Sets the output time of the LED embedded in the tool.
Model start by barcode
Automatic driver lock (model only)
Model auto restart
LED on time
Holding time angle limit (degree) (EC and ECT only)
Adjust the driver's turning angle to maintain torque power.
Set the type of tightening information to export to communication. Enable the Crowfoot feature on activation.
Event data select
Crowfoot
Crowfoot ratio
Set the gear ratio of the Crowfoot. Set the efficiency of Crowfoot. Sets the reverse torque of the Crowfoot. Sets the reverse speed of the Crowfoot.
ECT
Crowfoot efficiency (%) Crowfoot reverse torque
Crowfoot reverse speed (rpm)
Screw count
Set the number of tightening.
Change the model of the Tool. Driver model of Driver parameter does not change. Most settings are initialized on change, and the Tool restarts.
Driver model
Torque unit Set Torque's units. Most settings are initialized on change, and the tool restarts. Parameters initialize to factory setting Factory reset settings excluding some when inputting '77'. Auto speed by torque setting Speed is automatically set according to Target torque when enabled. Acceleration (ms) Set the acceleration time to target speed. Torque holding time (ms) Set the time the Torque remains when the Target torque is reached. Loosening speed (rpm) Reverse rotational speed Run time limit/Forward (sec) The forward motion timeout Run time limit/Reverse (sec) Reverse motion timeout Motor stall time limit (sec) Motor load time-out Error display reset time (0.1sec) Sets the time when an error occurs that is automatically initialized.
EPT
Set the orientation of the screw for each tightening Preset. Check: CCWUn-Check:CW NG will not be displayed, even if the fastening is incomplete within the specified angle. Error occurs when the tool stops without torque-up during activation.
Screw type
Judged fasten minimum turns
Fastening stop error
Torque calibration (%)
Calibrate Torque.
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Switch must be placed in reverse direction to set it up.
Reverse control
Set lock state in reverse mode.
Initial torque preset # display when power on
Set Preset that is automatically selected after power on.
Automatically output tightening information into communication when activated.
Auto data output
Automatically lock the tool when the number of tightening reaches the tightening count during activation. Set the amount of time the LED or Light is on. Does not turn off when set to zero. Set the type of data that is stored or exported to the Tool. When activating, you can change Preset using Barcode. The ability to automatically lock the tool after the Wi-fi disconnects for a period.
Auto lock
LED/Light on time (sec)
Select backup data type Preset change by barcode
Driver lock after wi-fi disconnect (sec)
Select display preset number Fastening/Loosening switch type
Set the selectable Preset list on the LCD. Direction of the Fastening/Loosening switch.
Set the tool to enter sleep mode automatically after a set time without any action. Set the tool's lever to delay operation for a set period of time when pressed.
Sleep time (min)
Triggers start delay time (sec)
LCD button lock
Lock the LCD button when activated Enable the Crowfoot feature on activation Set the gear ratio of the Crowfoot Set the efficiency of Crowfoot Sets the reverse torque of the Crowfoot Sets the reverse speed of the Crowfoot
Crowfoot
Crowfoot ratio
EPT
Crowfoot efficiency (%) Crowfoot reverse torque
Crowfoot reverse speed (rpm)
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Parameter Menu Bar (for Tool Configurations)
Multi Sequence
Multi Sequence
Press Muti Sequence in the top Parameters Menu Bar.
Each tool supports two Multi sequence (MS), one MS consists of up to 10 steps. Select the tool's Preset number MA (Multi sequence A) or MB (Multi sequence B) and hold the lever down to automatically perform the steps of that MS. Multi sequence in progress will be terminated if a failure or error occurs during each step.
Command Setting Parameters
Command
Description
None
-
Fastening
Tightening with the preset you set. Exit Multi sequence operation.
End
Delay
Delay for set time.
Select preset #
Change to Preset that you set. Reverse the number of turns set.
Loosening
Jump
Go to the set Step.
Set the number of tightening sets in Count A. Subtract 1 from Count A and move immediately to the next step if the value is not zero and move two steps if zero.
Count value = A
Sub if (A)
From the Command Column, select a process step.
The chart on the left describes each Command option. See the next page for an example of a Mult Sequence Step program.
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Example - Multi Sequence Steps
Step
Command
Value
1
Count value = A
10
2
Select preset#
1
3
Fastening
-
4
Loosening
5
5
Select preset#
3
6
Fastening
-
7
Sub if (A)
-
8
Jump
2
9
End
-
10
None
-
1) Set 10 to Count A. 2) Select Preset #1.
3) Wait until the tightening is completed. 4) Rotating in reverse direction by 5 turns. 5) Select Preset #3. 6) Wait until the tightening is completed. 7) Check if the Count A value is -1 and 0. If it's not zero, go to Step 8, if it's zero, go to Step 9.
8) Move to Step 2. 9) Exit Sequence.
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Parameter Menu Bar (for Tool Configurations)
Models
Models
Press Models in the top Parameters Menu Bar.
Command Setting Parameters
Command
Description
Data 1
Data 2
0: No output NG 1: Active High 2: Active Low 3: High status 4: Low status 0: No Output NG 1: On 2: Off 3: On for 0.5s and Off 4: On for 1.0s and Off
Input
Mapping digital Input
Input # select from 1 - 8
Output # select from 1 - 8
Output
Mapping digital Output
Preset # from 1 – 13
Count number from 1 - 250
Fastening
Start fastening
14 : MA* 15 : MB*
Delay
Delay time
-
1 to 250 (unit: 0.1s) 0.1 - 25 sec.
Bar code
Require bar code scan
None
Barcode step data: ‘1 to 30’ registered barcode(step) ‘0’ any barcode scan
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Parameter Menu Bar (for Tool Configurations)
Network
Network
Press Network in the top Parameters Menu Bar.You can set up the tool's network. However, the parameter that can be set depends on the tool model.
Network Setting Parameters
Parameter
Description
Target IP
Target IP address settings (Remote Server only)
Target Port
Set the Port for TCP/IP (Remote Server only)
STATIC: Enable static IP address DHCP: Enable auto-assigned IP address
Mode
IP address
Fixed IP address settings used in STATIC mode
Net mask
Netmask settings used when in STATIC mode
Gateway
Gateway settings used when in STATIC mode
Port
Set the Port for TCP/IP
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Parameter Menu Bar (for Tool Configurations)
Driver
Driver
Press Driver in the top Parameters Menu Bar.
You can change the driver's model, serial number, gear efficiency, etc. This feature is not available to end users. If you do not enter a valid password in the "Password" entry, the model and serial number of the Tool. Unable to change the gear ratio.
Driver Setting Parameters
Parameter
Description
Enter the master password. The parameters below can be modified when the correct password is entered
Password
Driver Serial no.
Set the tool's serial number
Driver Model
Set the model for the Tool
Gear efficiency
Sets gear efficiency
User gear efficiency
Set user gear efficiency
Parameter RESET Password
Driver parameter initialization
MAC address (HEX/DEC)
Set network mac address (EC/ECTonly)
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Monitoring Menu Bar
Real Time icon
Monitoring Menu Tab
Real-Time
Press the Monitoring Menu tab. Then select the Real-Time icon in the top Monitoring Menu Bar.
Real-time can monitor event data that occurs when using the tool. Settings for what data to receive are selected from the "Select backup data type" item in the Controller from the Settings menu.
Save Button
Open Folder Button
Clear Button
Proces Capability Button
Start Button
Auto Saving Data Check Box
Save: Save Real-Time monitor data to a file. Not available during monitoring. The data is stored in a CSV file, along with the selected Tool model, IP address, MAC address, and storage date.
Open: Loads stored Real-Time monitor data. Not available during monitoring.
Clear: Deletes all Real-Time monitor data that appears on the screen.
Process Capability: Collects only tightening data to display capability indices. The Capability Index measures capability by comparing the levels required to improve the process with the task results.
Start: Start or stop Real-Time monitoring process.
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Data Fields for Real-Time Monitoring
Group
Data
Description
Index
The index of the data
Time
The time the data was received
Information
Preset
Preset selected when data is generated
Fastening Time
Tightening time
Target torque
Setting Torque when data is generated
Torque
Torque
Converted torque when data occurs
Speed
Tightening speed when data occurs
Angle 3 (1 + 2)
Full tool motion rotation angle when data occurs
Speed/Angle
Snug angle
Angle from snug torque to the end
Angle 1
Angle from motor start to screw seating point
Angle 2
angle from screw seating point to the end
Event data types Other: Others Fastening Complete: Fastening OK Fastening Ng: Fastening NG Direction Change: Forward / Reverse change Preset Change: Preset change AlarmReset: Alarm reset Error Without NG: Error without fastening NG Barcode: Enter Barcode. (EPT only) Screw – 1: Cancel previous tightening.(EPT only)
Status
Status
Direction
Forward/reverse when data occurs.
Remain screw
Number of screws left when data occurred.
Error code
Error code when data is generated.
Barcode
Barcode
Barcode data when data is generated. (AD is not provided)
Start / Stop / Clear for Real-Time Monitoring
A. Start or stop Real-Time monitor. B. During monitoring, no other parameters are read, and warning statements are displayed at the bottom of the Software. C. Select the Auto Saving Data Check Box to collect and save fastening data results automatically.
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Process Capability
Real-Time monitoring provides process capability for tightening data.
Only items with the Status of "Fastening Complete" and "Fastening NG" are filtered and displayed as a bar graph, which finally calculates the Cp, Cpk values.
Cp (Capability of process) means how many tightening torques are distributed within the LSL and USL criteria that are generated based on target, and Cpk (Capability of process, katayori) indicates how constant the tightening torques appear.
Monitoring Menu Bar
Graph icon
Graph
Press the Graph icon in the top Monitoring Menu Bar.
Graph view can monitor event data when using the tool in a graph form. Settings for the data type to receive are selected from the " Select backup data type " item in the Controller from the Settings menu.
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Graphing
This process displays event data and captures the output data in graphing format. A total of two graph data types are shown, with Torque, Current, Speed, Angle, Speed command, Angle command, and Snug angle charts available only on Channel 1. When you right-click on the chart, a pop-up menu appears, and you can save it as an image through the function. Data specifications may vary depending on the selected Tool model .
(No other parameters are read during monitoring. At the bottom of the Software, you will see a warning statement about it)
Action
A. Save Graph monitor data to a file. Not available during monitoring. The data is stored as a CSV file, along with the selected Tool model, Firmware version, Serial number, and etc. B. Open: Loads stored Graph monitor data. Not available during monitoring. C. Clear: Delete all Graph monitor data displayed on the screen. D. Auto saving data: Save Graph monitor data automatically to the path you set. The feature works only when the path is set with Option enabled and is saved in the form.
[Set Path]\[MountzCom]\[Year]\[Month]\[Day]\[Tool type]_[Tool model name]_[Serial number].csv]
Setting & Start / Stop
A. Channel 1 or 2 : Set the Chart Type for Channel 1 or 2. B. Sampling : Set the sampling interval for graph data. C. Option : Set whether to receive data for all directions or positive or reverse directions. D. Start/Stop : Start or stop Graph monitor.
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Graph Data
Data
Description
Index
The index of the data.
Time
The time the data was received.
Channel 1
The type of chart on channel 1 when the data is generated.
Channel 2
The type of chart on channel 2 when the data is generated.
Sampling
Graph data sampling interval when data occurs.
Fastening time
Tightening time.
Target torque
Setting Torque when data is generated.
Torque
Converted torque when data occurs.
Speed
Target speed by parameter
Angle 1
Angle from motor start to screw seating point
Angle 2
Angle from screw seating point to the end
Snug angle
Angle from snug torque to the end
Error code
Error code when data is generated
Remain screw
Number of screws left when data occurred
Event data types Other: Others Fastening Complete: Fastening OK Fastening NG: Fastening NG Direction Change: Forward / Reverse change Preset Change: Preset change Alarm Reset: Alarm reset Error Without NG: Error without fastening NG Barcode: Enter Barcode (EPT only) Screw – 1: Cancel previous tightening (EPT only)
Status
Seating torque
torque at the time of sitting on the ECT+
Clamp torque
Result torque for value of clamp torque set on ECT+
Prevailing torque
Average torque in angle interval set on ECT+
Compensation torque
Final torque when using Advanced mode on ECT+
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Monitoring Menu Bar
Error icon
Error
Press the Error icon in the top Monitoring Menu Bar.
You can view up to eight error records for the selected tool in the most recent order. Access the error codes and descriptions through the "View error code" button .
Press the "View error code" button to view error description.
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Monitoring Menu Bar
Remote icon
Remote
Press the Remote icon in the top Monitoring Menu Bar.
Provides remote control functionality for the selected tool and data for various statuses.
Remote Status
Data
Description
Ready/Working
Indicates whether the tool is running
Stop/Running
Displays the motor operation status of the tool
Torque up
Indicates whether the Torque Up signal occurs
Fastening OK
Fastening Indicates whether the OK signal occurs
Alarm
Indicates whether the alarm is triggered
Fastening/Loosening
Forward/reverse display
Screws: N
Show remaining screws
Temperature
Indicate the internal temperature of the tool
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Torque/Speed/Current Chart
Displays the changes in Torque, Speed, and Current for the currently selected tool. You can save the chart as an image when you right-click on it.
In the Remote screen view, select or un select any of these checkboxes: Torque, Speed or Current.
A
B
C
D
E
F
G
H
Menu Buttons
A. Tool Run/Stop: Move or stop the selected tool. B. Forward/Reverse: Change the orientation of the selected tool to the forward/reverse direction. C. Alarm Reset: Reset the Alarm for the selected tool. D. Tool Initialize: Initialize parameter value for the selected tool. E. Output Remote: Select output for the selected tool. F. Lock Control: Change the Lock Status of the selected tool.
G. Preset no. : Change the preset of the selected tool. H. Start/Stop: Starting or stopping the Remote monitor.
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Monitoring Menu Bar
Auto Customize icon
Auto Customize
Press the Auto Customize icon in the top Monitoring Menu Bar.
This function can be applied by calculating speed, free angle, free speed, and speed point values from the currently selected tool's fastening data.
How to Use
A. Select the Preset you want to use and set the Target torque. B. Select joint type. (Soft joint or Hard joint) C. Press the Start button. D. Check the items in the analysis result that change during each tightening while fastening the prepared tightening. E. Press Apply to save if it progressed normally. If it is not the desired setting value, press the Stop button instead of the Apply button to cancel it. F. Checking "Editable" without starting allows you to change the Fastening setting value of the selected Preset.
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