01.
03.
01.
03.
PISTON DIMENSIONS
KTM continued.. Part No.
Engine
Std. Bore
A
B
C
D
E
F
G
Piston Head Shape
Remarks
Coating
Piston
01.6324.x 01.6329.x 01.6333.x 01.6338.x 01.6343.x 01.6346.x 01.6348.x 01.6351.x 01.6352.x 01.6353.x 01.6362.x 01.6367.x 01.6387.x 01.6388.x 01.6394.x 01.6396.x 01.6397.x 01.6398.x 01.6413.x 01.6414.x 01.6424.x 01.6425.x 01.6427.x 01.6428.x 01.6429.x 01.6432.x 01.6433.x 01.6439.x 01.6440.x 01.6443.x 01.6508.x 01.6509.x 01.6512.x 01.6513.x 01.6521.x 01.6522.x 01.6528.x 01.6604.x 01.6608.x 01.6905.x 01.6909.x
2-Stroke 4-Stroke 4-Stroke 4-Stroke 2-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke 4-Stroke
66.40 76.00 78.00 76.00 66.40 78.00 81.00 88.00 88.00 88.00 88.00 88.00 72.00 72.00 72.00 72.00 78.00 78.00 89.00 89.00 95.00 95.00 97.00 97.00 95.00 95.00 95.00 97.00 95.00 95.00
66.34 75.96 77.96 75.96 66.34 77.96
79.00 35.00 28.10 34.50 79.00 37.30
18.00 16.00 16.00 16.00 18.00 16.00
29.00 11.60 11.50 11.60 29.00 12.00
1.75
1.75
20.70 20.00 17.70 20.20 20.70 17.80
Dome
-
Mos2 Skirt Coating
Cast
- - -
- - -
Flat with Raised Top Flat with Raised Top Flat with Raised Top
4 Valve Pockets 4 Valve Pockets 4 Valve Pockets
- - -
Forged Forged Forged
1.75
1.75
Dome
-
Mos2 Skirt Coating
Cast
- - - - - - -
- - - - - - -
Flat with Raised Top
4 Valve Pockets
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Forged Forged Forged Forged Forged Forged Forged Forged Forged
-
-
-
-
-
-
-
87.96 87.96 87.96 87.96 87.96 71.94 71.94 71.94 71.94 77.94 77.94 88.95 88.95 94.94 94.94 96.94 96.94 94.94 94.94 94.95 96.94 94.95
35.85 37.90 35.85 35.80 35.50 75.50 75.50 75.50 73.80 72.50 75.60 47.50 47.50 40.00 42.00 38.20 38.20 39.60 36.00 40.70 40.00 38.40
18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 20.00 20.00 20.00 20.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
11.50 11.50 11.50 11.50 11.80 29.00 29.00 29.00 17.65 18.20 18.10 13.50 11.50 11.80 11.80 11.80 11.80 13.50 13.00 13.00 13.80 13.00
18.50 18.50 18.50 19.00 18.40 21.00 21.00 20.70 21.20 22.00 21.85 24.00 24.00 24.30 24.30 22.50 22.50 22.50
Flat with Raised Top Flat with Raised Top Flat with Raised Top Flat with Raised Top Flat with Raised Top
4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets
1.75 1.75 1.35
1.75 1.75 1.35
Flat Flat Flat Flat Flat Flat
Reed cut-out Reed cut-out Reed cut-out Reed cut-out Reed cut-out Reed cut-out
Cast
15.00 16.40 16.00
15.00 16.40 16.00
Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged
- - - - - - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - - - - - -
Flat with Raised Top Flat with Raised Top Flat with Raised Top Flat with Raised Top Flat with Raised Top
4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets 4 Valve Pockets
Flat with hollow
Flat with Raised Top Flat with Raised Top Flat with Raised Top Flat with Raised Top Flat with Raised Top
21.00 / 16.00 22.00 / 17.00 15.00 / 22.00 17.80 / 22.70
-
-
-
-
-
-
100.00 100.00
99.94 99.94 94.95 94.95 94.94 94.94 94.94
36.50 37.20 39.00 37.80 40.20 41.70 39.80 54.00 39.00 44.75 44.75
20.00 20.00 19.00 19.00 20.00 20.00 19.00 22.00 20.00 22.00 20.00
11.90 11.90 13.00 13.00 13.50 13.50 14.75 15.20 15.60 16.50 17.75
22.40 22.40
Flat
Flat with Raised Top Hollow with dome
95.00 95.00 95.00 95.00 95.00
22.80 / 17.00 17.80 / 22.80
Flat with hollow
23.80 23.80 22.50 25.00 23.00 24.00 22.50
Flat
Flat with Raised Top
Flat with hollow
101.00 102.00 101.00 101.00
100.94 101.94 100.95 100.95
Dome
Flat Flat Flat
MISCELLANEOUS Part No. Engine
Std. Bore
A
B
C
D
E
F
G
Piston Head Shape
Remarks
Coating
Piston
01.5400.xxx 01.5503.xxx 01.5508.xxx 01.5510.xxx 01.5512.xxx 01.5513.xxx 01.5515.xxx 01.5586.xxx 01.5591.xxx 01.5592.xxx 01.5593.xxx 01.5594.xxx 01.5595.xxx
2-Stroke 2-Stroke 2-Stroke 2-Stroke 4-Stroke 4-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 4-Stroke 2-Stroke 4-Stroke 4-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke 2-Stroke
69.50 76.00 82.00 82.00 99.00 92.00 88.00 72.00 76.00 73.40 75.40
69.40 75.86
71.00 70.20 79.75 83.75 45.00 53.60 85.00 71.90 76.70 79.50 79.40 50.00 70.90 69.10 74.50 77.50 78.00 69.10 74.40 76.50 78.00 79.70 68.70 65.50 69.20 71.70 78.00
18.00 20.00 20.00 20.00 22.00 23.00 21.00 18.00 18.00 20.00 20.00 23.00 18.00 22.00 22.00 20.00 18.00 18.00 20.00 22.00 20.00 20.00 20.00 20.00 16.00 18.00 20.00 20.00 20.00
21.20 19.10 23.00 25.00 16.00 22.00 27.00 29.00 21.70 22.10 22.00 18.00 19.70 20.20 23.30 27.00 22.90 19.10 23.20 28.00 23.00 22.90 23.00 19.60 20.30 20.20 22.90
15.00 18.00 17.50 17.00
-
23.60 23.50 24.50 24.00 23.00 25.00 22.80 24.50 26.10 26.20 27.00 23.50 26.20 23.50 22.70 23.50 26.20 24.00 22.40 23.00 23.50 22.80 24.10 26.20 23.50 23.50
Dome Dome Dome Dome Hollow
- -
Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast
18.00 17.50 17.00
- - -
- -
Cast Cast
Intake Hole
- -
- -
4 Valve Pockets 4 Valve Pockets
Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast
92.00
Flat with hollow
-
22.50 14.00 12.50 21.00 21.00
22.50
Dome Dome Dome Dome Dome Hollow Dome
- - - - -
-
Cast
71.94 75.89 73.30 75.31
0.00
Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast
-
21.00 21.00
100.00
-
-
-
4 Valve Pockets
-
Forged
72.00
71.90 99.91 99.91 70.91 69.39 72.90 71.87 77.90 77.12
11.50
0.00
-
Mos2 Skirt Coating, Anodised Dome Cast
01.5596.x 01.5596.x
100.00 100.00
- -
- -
Hollow with dome Hollow with dome
4 Valve Pockets 4 Valve Pockets
- -
Forged Forged
01.5597.xxx 01.5598.xxx 01.5599.xxx 01.5600.xxx 01.5601.xxx 01.5603.xxx 01.5614.xxx 01.5618.xxx 01.5693.xxx 01.5695.xxx 01.5696.xxx 01.5698.xxx 01.5699.xxx 01.5700.xxx
71.00 69.50 73.00 72.00 78.00 77.25 73.80 72.30 78.00 65.00 66.50 78.00 76.00 78.00
14.75 14.50 17.50 16.00 16.00 15.50 14.25
14.75 14.50
Flat
2 Lub. Holes Exh. Skirt
Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast Mos2 Skirt Coating, Anodised Dome Cast
Dome Dome Dome
- - - - - - - - - -
0.00
16.00 16.00 15.50 14.25
Flat
Dome Dome Dome Dome Dome
- -
0.00
-
77.90 64.90 66.41 77.90 75.87 77.87
15.50 12.00 14.25 16.00 18.00 17.00
15.50
0.00
14.25 16.00
Flat Flat
2 Lub. Holes Exh. Skirt
- -
Dome Dome
- -
technical
478
479
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