NEW TECHNOLOGY INTRODUCTION DEEP DIVING INTO THE SUCCESSES AND OPPORTUNITIES OF SP&S TECHNOLOGIES 2025
AWARD WINNING TECHNOLOGY
SPOTLIGHTING TALENT IN THE TEAM
PROGRESS ON A CRITICAL CONTROLS NPI
COLLABORATION WITH IET ON AI INITATIVES
OCT 2025
ISSUE NUMBER #3
CONTENTS
ALL ELECTRIC INNOVATION
BRIDGING POWER SYSTEMS
PATENTED TECHNOLOGIES
AI WORKFLOW TRANSFORMATION
LET’S CELEBRATE
Tell us what you think
A Note from New Technology Leader SP&S: Engineering the energy transition with purpose.
Dear colleagues, It’s a pleasure to welcome you to the third edition of NTI Magazine—a space where innovation, collaboration, and forward-thinking ideas come together to shape the future of our industry. In this issue, we turn our focus to new technologies and artificial intelligence, exploring how these advancements are transforming the way we work, design, and deliver. From subsea automation to predictive analytics, AI is no longer a concept of the future—it’s a tool we’re using today to solve complex challenges and unlock new possibilities. You’ll find stories that showcase the creativity and technical excellence of our teams, insights into emerging digital capabilities, and updates on strategic projects that are driving real impact across our business. As always, NTI Magazine is about celebrating the people behind the progress. Thank you for your continued passion, curiosity, and commitment to pushing boundaries. Enjoy the read—and let’s keep building what’s next.
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POWERING THE ENERGY TRANSITION: THE ALL-ELECTRIC APTARA-S TUBING HANGER FOR CCS AND BEYOND
CRAIG JOHNSTONE
SCOTT MCDONALD NTI WELL SYSTEMS ENGINEERING MANAGER
GIACOMO BONATTI LEAD MECHANICAL ENGINEER
PORTFOLIO MANAGER WELL SYSTEMS
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Baker Hughes introduces the Aptara-S All-Electric Tubing Hanger, a next-generation solution engineered for shallow-water oil & gas developments and Carbon Capture & Storage (CCS) applications. Designed for 10,000 psi service, temperature extremes of production and CCS injection, and full electrification, this tubing hanger sets a new benchmark for reliability and efficiency in subsea completions
Key Design enhancements A redesigned locking system creates more space within the hanger body, enabling: Integration of Annulus Isolation Device (AID) Accommodation of additional functions: up to 4-0ff hydraulic and 5- off electric or fibre optic Greater flexibility for future upgrades Increasing our present shallow water design from 6,500 to 10,000psi capability, thereby expanding our Serviced available segment (SAS) with wider deal opportunities CCS-Ready Performance: Temperature Class: Rated for P-U (-20°F to 250°F) ·Compliance: Fully meets API 17D / API 6A standards, ·ensuring safe CO ₂ injection and long- term well integrity.
Why It Matters: SW & CCS Opportunity. Shallow Water helps to address subsea development needs of low complexity and low cost solutions align to the needs of the near shore, short step out developments, enabling small pocket hydrocarbon recovery or storage injection for CCS Operators seek low-CAPEX, fast-to-market solutions and subsea systems are replacing or supplementing platforms to extend field life. CCS is Accelerating. Global CCS capacity demand is growing significantly, driven by net- zero commitments and regulatory frameworks. Offshore CCS hubs in Europe, APAC, and MENATI demand fit-for-purpose subsea systems that can handle CO ₂ injection, low temperatures, and long-term integrity. Why This Product? Without an all-electric, CCS-ready tubing hanger and Well system, there would be a risk to accessing the market and the consequential impact to the wider BH system offerings from our competitors offering electrified solutions. Apatra-S ensures Baker Hughes stays ahead in the energy transition while also continuing to serve traditional O&G development A Leap in Innovation and Sustainability The Aptara-S All-Electric Tubing Hanger is a strategic enabler for low-carbon operations. By reducing hydraulic complexity and embracing electrification, it assists in the wider reduction of hydraulic controls infrastructure, aiding in a lower environmental footprint, and supports CCS well designs for decades of safe storage.
Material Excellence : HH trim for production, EE trim for annulus, qualified for CO ₂ service. CCS- grade metal-to-metal body seals and annulus U-seal with secondary S- seal Future-Ready: Built for integration with fibre-enabled completions and digital monitoring.
THE ALL-ELECTRIC APTARA-S TUBING HANGER IS NOT JUST A PRODUCT — IT’S A COMMITMENT TO INNOVATION, SUSTAINABILITY, AND LEADERSHIP IN THE ENERGY TRANSITION. 07
BRIDGING POWER SYSTEMS: THE DC-AC INVERTER DRIVING SUBSEA COMPATIBILITY
JASMINE POOLE NPI PROJECT MANAGER
KEY STAKEHOLDERS : TOMASZ KACROWSKI, MICHAL KRUK AND NATHAN BARRY
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THE MISSING LINK IN HYBRID SUBSEA POWER SYSTEMS HAS ARRIVED
Project Progress: Manufacturing & Qualification Milestones Manufacturing and qualification of the DC-AC Inverter are currently underway at Advanced Mechatronics in Germany, leveraging an existing product from their portfolio. Thanks to this foundation, the team has already completed Q1 qualification, allowing them to fast-track development and move directly into Q2 testing. Following a successful DCFO (Direct Current Fibre Optic) testing phase in September at Alcatel Submarine Networks in Paris, the project has reached a key validation milestone. This achievement confirms the inverter’s performance in real- world subsea environments and reinforces its appeal to customers seeking advanced, reliable DC- based power distribution solutions.
What’s Next: System-Level Integration and Final Testing Following successful qualification, the DC-AC Inverter will be integrated into the PCDM for Electromagnetic Compatibility (EMC) testing. This will include coordinated testing alongside the PDPM, CEM, and PCM, ensuring seamless performance across the entire power distribution and control system. This final phase will deliver a fully qualified PCDM solution, ready to meet the evolving needs of subsea operations and support the industry's transition to more flexible, efficient, and future-ready power architectures. The DC-AC Inverter isn’t just a technical upgrade—it’s a strategic enabler for hybrid power systems, unlocking new possibilities for subsea control and distribution.
As subsea infrastructure evolves to meet the demands of modern energy systems, Baker Hughes is introducing a breakthrough solution: the DC-AC Inverter, a key enabler for seamless power conversion in subsea environments. Housed within the Power and Communications Distribution Module (PCDM) and integrated with a third-party inverter, this technology bridges the gap between DC-powered topside systems and AC-powered infield networks—ensuring compatibility, performance, and power integrity in one streamlined package. Why It Matters: Supporting the Shift to DC Architectures The DC-AC Inverter programme is designed for customers transitioning to—or preferring— DC-based topside-to-subsea distribution architectures, while still leveraging field-proven AC Subsea Control Modules (SCMs). This hybrid approach allows operators to modernize their power systems without sacrificing reliability or legacy compatibility. By enabling DC-to-AC conversion directly within the PCDM, the solution simplifies integration, reduces complexity, and supports a wider range of subsea configurations.
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BAKER HUGHES INNOVATIVE PATENTED TECHNOLOGIES
COLLABORATING WITH BAKER HUGHES INVENTORS GEETHA BASAPPA - PRINCIPAL PATENT ENGINEER
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In a bold move to future-proof subsea operations, inventors Richard Cochrane and Kawshalya Pathirange have filed three strategic patents that address key challenges in data distribution, storage, and decision-making across subsea networks. These innovations are designed to enhance efficiency, reduce operational costs, and simplify human-machine interaction in complex offshore environments. 1. Smarter Software Updates – GB2632271A: Data Distribution This patent introduces a method for communicating software code updates to subsea nodes with minimal bandwidth usage. By optimizing data transfer through umbilicals, the system ensures reliable updates without overloading limited communication channels—critical for maintaining uptime and responsiveness in remote subsea installations. 2. Intelligent Event-Based Storage – GB2632269A: Data Storage and Provision The second filing presents a method for storing data at subsea modules based on the occurrence of multiple predetermined events. This targeted approach ensures that only relevant, high-value data is captured, improving operational efficiency and reducing the cost of data handling in subsea well operations. 3. Decentralized Decision-Making – GB2632270A: Network and Network Processing The third patent focuses on decentralizing decision-making within slave subsea nodes. By modifying local logic, the system reduces conflicts between performance parameters across different subsea trees. Operators benefit from simplified workflows—reviewing performance analyses and authorizing recommended changes without manual recalibration. Why It Matters These innovations aren’t just theoretical—they’re designed to solve real-world challenges:
Bandwidth limitations in remote environments Data overload from continuous monitoring Operational complexity in managing multiple subsea assets
BY EMBEDDING INTELLIGENCE DIRECTLY INTO SUBSEA NODES, OPERATORS GAIN FASTER INSIGHTS, REDUCE MANUAL INTERVENTION, AND IMPROVE SYSTEM RESILIENCE.
ENGINEERING THE FUTURE: HOW AI IS TRANSFORMING OFSE WORKFLOWS
STAKEHOLDERS : IET, PRODUCT MANAGEMENT & ENGINEERING MAURIZIO CERAMI - NTI MDC ENGINEERING MANAGER
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Strategic Outlook: Building for Scale As AI continues to evolve, OFSE is committed to developing a resilient, evergreen strategy—one that adapts faster than the technology itself. This requires not only innovation but a cultural shift: embracing AI as a core capability across engineering disciplines. Next Moves: Expanding the Ecosystem Strengthening Partnerships: OFSE is set to play a central role in IET AI’s new structure, aligning efforts with broader strategic goals. AI Champions: Dedicated champions will be appointed across SPS product lines to identify high-impact opportunities and drive adoption. Global Collaboration: Change management efforts will be led by OFSE’s global AI leads, Alist Pilson and Shaun Garthorne, ensuring alignment and avoiding duplication. What’s Ahead in 2025 New initiatives are already underway: Machine Foundation Screening: Enhancing early-phase engineering with AI-driven optimization. Drawing Check Tool Enhancements: Including BOM item identification to further streamline design validation.
TOGETHER, THESE PILOTS DEMONSTRATE THAT AI IS NOT JUST A FUTURE AMBITION—IT’S A PRESENT-DAY ENABLER. The Drawing Check Tool is already live and functional, offering a glimpse into the future of automated design validation. The Erosion Tool’s near real-time analytics are accelerating decision-making and reducing reliance on time-intensive simulations. In late 2023, OFSE took a decisive leap forward by partnering with the IET team in Florence—marking the beginning of a transformative journey into artificial intelligence. What started as a pilot collaboration has rapidly evolved into a strategic alliance, already reshaping how engineering teams operate. 2024: From Vision to Action With dedicated funding secured, two pioneering AI tools were launched to embed intelligence into daily engineering tasks: Drawing Check Tool: This online platform supports peer reviews by automating drawing interrogation—streamlining quality checks and reducing manual effort. Erosion Screening Tool: Tailored for the 7” dual header Aptara manifold block, this solution estimates cumulative peak erosion with impressive speed and accuracy. Currently available to selected users, it delivers predictions with 85% accuracy compared to full CFD simulations. These tools represent more than technical innovation—they’re proof that AI is already delivering measurable value in complex engineering environments. Pilot Successes: Early Wins, Big Impact
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MILESTONES & MOMENTUM: CELEBRATING INNOVATION AND IMPACT
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Milestone Moment: ENI Approves Design Freeze for Drill Thru Tubing Hanger Spool System Scott MacDonald and David Walker’s recent visit to ENI HQ in Milan marked a major milestone in our Joint Development Agreement for the Drill Thru Tubing Hanger Spool (DTHS). This innovative project aims to eliminate the need to remove and reinstall the BOP by enabling a full-bore (18-3/4”) single-trip operation. The face-to-face meeting with ENI’s core team focused on reviewing progress and securing approval for the Design Freeze and Preliminary Design. Through collaborative discussions, we gained valuable clarity on operational needs—ensuring the solution delivers real value and stands out in the industry. With ENI’s approval now in place, we’re moving confidently into the next phase: sourcing and manufacturing the DTHS prototype for proof-of- concept testing. Customer collaboration is the heartbeat of successful delivery—and David and Scott nailed it with seamless teamwork, clear communication, and a genuine commitment to shared goals. A huge thank you to everyone involved—this is a fantastic step forward in redefining subsea technology.
In a night that celebrated innovation, inclusion, and impact, Amy Everson was honoured with the STEM Champion Award at the prestigious 2025 Diversity in Tech Awards (DITA). Held in Dublin and attended by hundreds of industry leaders, advocates, and changemakers, the event spotlighted individuals and organisations driving meaningful progress in technology and diversity.
Amy received the award in recognition of her outstanding leadership of GirlsGetSET, a global initiative that has inspired and empowered over 1,300 girls to explore careers in science, technology, engineering, and mathematics. Her work has not only opened doors for young women across multiple regions—including the UK, Brazil, USA, Italy, Poland, Australia, Saudi Arabia, and Dubai—but has also set a benchmark for inclusive STEM outreach. A Legacy of Impact Under Amy’s guidance, GirlsGetSET has grown from a local engagement programme into a global movement. From hands-on workshops and mentoring sessions to large-scale STEM events, her efforts have consistently put young people—and especially girls—at the heart of engineering and innovation. Her commitment to diversity and education has also extended into broader initiatives, including safeguarding training for volunteers, strategic partnerships with schools, and the creation of meaningful work experience opportunities. Celebrating a Champion The STEM Champion Award is a testament to Amy’s vision, dedication, and ability to turn ideas into action. Her work exemplifies what it means to lead with purpose and passion, and her recognition at DITA 2025 serves as a powerful reminder of the impact one person can have on the future of STEM.
AMY ISN’T JUST SHAPING THE FUTURE— SHE’S HELPING OTHERS BUILD IT TOO.
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