Off Highway Brochure Aftermarket Fuel Operated Heaters
Cost-Effective Idle Reducing Technology
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Contact
webasto.com
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Webasto off-highway portfolio Powering efficiency, comfort, and sustainability
In today’s demanding off-highway industries—construction, agriculture, mining, and material handling—operators face constant challenges: rising fuel costs, emissions regulations, machine downtime, and harsh working conditions. Webasto’s broad product portfolio, from traditional fuel-based heaters to cutting-edge electric thermal management solutions, is engineered to reduce costs, enhance efficiency, and optimize operator comfort.
Industry strategies: the benefits of fuel-operated heaters Adding fuel-operated heaters to off-highway equipment delivers significant operational and cost-saving benefits: n Reduced Engine Idling: Eliminates unnecessary engine runtime, reducing wear and tear.
n Less Overall Engine Hours: Extends the lifespan of critical components. n Lower Fuel Costs: Decreases fuel consumption by minimizing idle time. n Reduced Emissions on Cold Start-Up: Helps meet stringent environmental regulations. n Extended Life of DPFs: Lowers regeneration cycles and maintenance costs. n Reduced Cost of Ownership: Lowers maintenance expenses and improves efficiency.
n Increased Resale Value: Equipment with optimized performance and lower operating hours retains higher value. Webasto products help operators cut costs, reduce downtime, and meet emissions regulations—all while keeping equipment running efficiently in extreme conditions.
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Comprehensive product line Preserve engine hours
Coolant heaters – engine pre-heat Webasto coolant heaters efficiently pre-heat engines, reducing idle times, cold starts, fuel consumption, and wear on components.
Thermo Pro 50 | 24 V Compact, high-efficiency heating for small to mid-size equipment.
Output
17,000 BTU/h (5 kW)
Fuel Type
Diesel, B20
Fuel Consumption Power Consumption Dimensions (L x W x H) (including coolant pump)
0.08 - 0.17 gal/h (0.27 - 0.63 l/h)
12-21 W
9.1 x 4.1 x 6.4 in (232 x 105 x 193 mm)
Weight
7 lbs (3.2 kg)
Thermo Pro 90 | 12 or 24 V Ideal for medium-duty applications requiring rapid heat-up.
Output
31,000 BTU/h (9.1 kW)
Fuel Type
Diesel, B20
Fuel Consumption Power Consumption Dimensions (L x W x H) (part load - full load / Boost)
0.05 - 0.29 gal/h (0.2 - 1.1 l/h)
37-80 / 90 W
15 x 5.5 x 9.13 in (381 x 140 x 232 mm)
10.8 lbs (4.9 kg)
Weight
Thermo Top Pro 150 | 12 or 24 V Powerful heating for large vehicles and machinery.
Output
51,000 BTU/h (15 kW)
Fuel Type
Diesel, B20
Fuel Consumption Power Consumption Dimensions (L x W x H) (without coolant pump)
0.4 gal/h (1.4 l/h) 100 W @ 12 or 24 V
18.5 x 7.9 x 7.9 in (470 x 200 x 200 mm)
Weight
24.3 lbs (11 kg)
Thermo E+ 320 | 12 or 24 V High-output heating for extreme conditions and heavy-duty applications.
Output
109, 189 BTU/h (32 kW)
Fuel Type
Diesel, B20
Fuel Consumption Power Consumption Dimensions (L x W x H) (with U4814 coolant pump)
0.83 gal/h (3.2 l/h)
214 W
25.2 x 14.8 x 8.8 in (640 x 376 x 224 mm)
Weight
42.7 lbs (19.4 kg)
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Air heaters – on-demand operator comfort Webasto air heaters provide instant warm airflow inside cabs without running the engine, significantly reducing fuel use and idle time saving valuable engine hours.
Air Top 2000 STC | 12 or 24 V Ideal for small cabs and equipment.
Output
7,000 BTU/h (2 kW) Diesel, Gasoline, B20
Fuel Type
Fuel Consumption Power Consumption Dimensions (L x W x H)
0.03 - 0.06 gal/h (0.12 - 0.24 l/h)
14-29 W @ 12 or 24 V
12.3 x 4.8 x 4.9 in (311 x 120 x 121 mm)
Weight
5.7 lbs (2.6 kg)
Air Top Evo 40/55 | 12 or 24 V Powerful air heating solutions for medium to large vehicles.
Air Top Evo 40
Air Top Evo 55
12 V
24 V
12 V
12 V
24 V
12 V
Output
5,100 - 12,000 / 13,650 BTU/h (1.5 - 3.5 / 4.0 kW)
5,800 - 12,000 / 13,650 BTU/h (1.7 - 3.5 / 4.0 kW)
5,100 - 17,000 / 18,800 BTU/h (1.5 - 5.0 / 5.5 kW)
5,800 - 17,000 / 18,800 BTU/h (1.7 - 5.0 / 5.5 kW)
Fuel Type
Diesel, B20
Gasoline
Diesel, B20
Gasoline
Fuel Consumption
0.05 - 0.11 / 0.13 gal/h 0.18 - 0.43 / 0.49 l/h)
0.07 - 0.14 / 0.15 gal/h 0.25 - 0.51 / 0.58 l/h)
0.05 - 0.16 / 0.18 gal/h 0.18 - 0.61 / 0.67 l/h)
0.07 - 0.19 / 0.21 gal/h 0.25 - 0.73 / 0.80 l/h)
Power Consumption (Control rage / booth @ 12 V) Dimensions (L x W x H)
15 - 40 / 55 W
15 - 95 / 130 W
16.7 x 5.8 x 6.4 in (423 x 148 x 162 mm)
16.7 x 5.8 x 6.4 in (423 x 148 x 162 mm)
Weight
13 lbs (5.9 kg)
13 lbs (5.9 kg)
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Timers and controllers Precise temperature management for air and coolant heaters
SmarTemp Control 3.0 Bluetooth
Works with both air and coolant heaters
On/Off Button
Ergonomic Comfort Dial
Smart Indicator LED’s n Red for Heat Mode n Blue for Vent Mode* n Blinking Red for Fault Codes n Low Voltage Alert
Ambient Temperature*
Heater On Icon
Set Temperature*
Select Button
Bluetooth Logo**
Temperature Sensor*
*Product display and noted features are applicable when managing Webasto air heaters. **Bluetooth Logo indicates functionality on SmarTemp Control 3.0 Bluetooth only and is not an activation button. Bluetooth Connection to the Webasto SmarTemp Control 3.0 App
Easily download the Webasto App to your device to combine the technology of Bluetooth with the SmarTemp Control 3.0. A quick glance at the App will show ambient temperature for air heater only along with battery voltage, as well as the ability to view full controller settings of Bluetooth connected heater. Effortlessly manage heater diagnostics with the ability to troubleshoot and clear error codes, as well as reporting capabilities for warranty purposes. Access content, including a list of error codes and heater management tools. Other features include a link to TechWebasto.com for trouble shooting, install/ user manuals, service locations and contact information. Download for FREE the Webasto SmarTemp Control 3.0 App
Additional control options Additional control options
Toggle Switch for Coolant Heaters
Rocker Switch On/Off for Coolant Heaters
Rheostat Controller for Air Heaters
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Integrated heat only systems High efficiency with flexible mounting options
YEARS
This line of heat only systems can be used on applications in a variety of commercial vehicles ranging from mini busses to specialty vehicles such as ambulances, fire engines, agricultural and construction vehicles. Offering high efficiency, high durability fans and blowers, these heat only units are reliable and have an extensive service life. A variety of available accessories and kits for vehicle-specific installation includes control units, air vents and ducting.
Heat only unit Best suited for commercial, agricultural and construction vehicles
12 V (24 V models available) Flexible mounting options High efficiency Compact Durable, high quality components Low maintenance
Houston 22,000 BTU/h (6.5 kW) heating capacity
Cyprus 44,300 BTH/h (13.0 kW) heating capacity
Stockholm 13,000 BTU/h (3.8 kW) heating capacity
Phoenix 29,500 BTH/h (8.6 kW) heating capacity
Control option
Individual Switch On/Off, 3 fan speed
* Standard 3 year warranty available on Webasto HVAC and heat only products. Not available for fuel operated heaters.
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Why choose Webasto?
Webasto is committed to helping fleets, equipment operators, and manufacturers achieve greater efficiency, sustainability, and performance in the ever-changing off-highway industry.
n Optimized Climate Control: Keep operators comfortable and machines running efficiently, regardless of conditions. n Fuel & Cost Savings: Advanced heating technology minimizes fuel use and reduces unnecessary idling. n Reduced Emissions: Lowers cold-start emissions and helps meet evolving regulatory standards. n Proven Reliability: Decades of industry expertise and rigorous product testing ensure performance in extreme conditions. n Global Support Network: Extensive aftermarket support and service options to ensure long-term success.
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Success with Webasto Customer excellence is our main focus. Our goal is to surpass the expectations of our partners and customers. For this reason, Webasto products are sold and installed through our network of authorized dealers and distributors, staffed with professionally trained sales people and technical experts worldwide. We value the relationships we have built with suppliers, partners, and end users. We are confident that long-lasting relationships can only be maintained based on quality products, excellent service, professionalism and integrity of our employees.
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Webasto sales support
Commercial vehicle sales team
Rob Kazanjian 604-345-2400 Mobile Robert.Kazanjian@webasto.com
Mike Comstock 403-463-5627 Mobile Mike.Comstock@webasto.com
Alaska
Yukon Territory
Francois Deslauriers 613-677-1375 Mobile Francois.Deslauriers@webasto.com
Nunavut
Northwest Territories
Bill Fortney 810-399-9332 Mobile Bill.Fortney@webasto.com
British Columbia
New Foundland
Alberta
Manitoba
Quebec
Saskatchewan
Ontario
New Brunswick
Washington
Nova Scotia
Maine
Montana
North Dakota
Minnesota
Paul Hemond 313-400-8349 Mobile Paul.Hemond@webasto.com
Michigan
Vermont
Oregon
New Hampshire
Wisconsin
Massachusetts Rhode Island
Idaho
South Dakota
New York
Wyoming
Michigan
Connecticut New Jersey
Pennsylvania
Iowa
Nebraska
Nevada
Indiana Ohio
Delaware Maryland
Utah
Illinois
West Virginia
Colorado
California
Virginia
Kansas
Michael Bodenbach 810-358-8576 Mobile Michael.Bodenbach@webasto.com
Kentucky
Missouri
North Carolina
Chip Raches 303-241-0003 Mobile Chip.Raches@webasto.com
Tennessee
Oklahoma
Arizona
South Carolina
Arkansas
New Mexico
Georgia
Alabama
Mississippi
Texas
Louisiana
Florida
Tommy Smith 248-703-7926 Mobile Thomas.Smith@webasto.com
Michael Martinez 810-922-2518 Mobile Michael.Martinez@webasto.com
Mexico
Sales management support
Chris Giannola Sales Manager Off-Highway 810-845-3881 Mobile Chris.Giannola@webasto.com
Mike Bacon Director of Sales Americas 810.444.7467 Direct Mike.Bacon@webasto.com
Don Kanneth Sales Director OE/OES & Master Distributors 810-593-6002 Direct 810-444-7493 Mobile Don.Kanneth@webasto.com
John DeLong Sales Director Commercial Vehicles, Aftermarket 810-593-6023 Direct 248-326-8504 Mobile John.DeLong@webasto.com
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Customer resources
www.techwebasto.com Tech Webasto
Webasto Website www.webasto.com
www.webastoliterature.com Webasto Literature
www.techwebasto.com/warranty.html Warranty & Registration
www.webasto-comfort.com/en-us/content/dealer-locator/ Dealer Locator
Download for FREE the Webasto SmarTemp Control 3.0 App
Contact
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Webasto R&D and manufacturing locations
As a global innovative systems partner to the mobility industry, Webasto is one of the 100 largest suppliers to the automotive sector worldwide. In development, manufacturing and sales, the company focuses on roof systems on the one hand and on vehicle electrification on the other hand. The product range includes, openable and fixed panoramic roofs, electric high-voltage heaters and batteries, as well as thermo management solutions. Among the customers of Webasto are manufacturers of passenger cars, commercial vehicles, and boats, as well as dealers and end customers. In 2022, the Group generated sales of over 4 billion euros and employed about 16,800 people at more than 50 locations. The headquarters of the company, which was founded in 1901, is located in Stockdorf near Munich (Germany). For more information, please visit www.webasto.com
Discover how Webasto promotes sustainability webasto.com/sustainability
Contact
webasto.com
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