LIT1504 Weidmuller DCS Migration Brochure

Control System Migration A universal conversion platform for legacy DCS Systems

Honeywell IPC-620 Migration

Streamline Your DCS Migration

Weidmuller’s patented new universal conversion/migration platform will substantially reduce the time and expense of updating your legacy Honeywell DCS systems to any new DCS. Uniquely designed solution The key to Weidmuller’s migration platform is in the design. It permits your existing field wiring to remain in place and undisturbed on the front panel adaptor and eliminates the need to wire-trace or ring-out. Compatibility means flexibility The assembly is a universal conversion/migration system for all legacy Honeywell IPC-620 DCS systems, enabling you to seamlessly migrate to any new control system. Minimal components maximize migration efficiency Weidmuller’s migration solution includes just five versions of a card adaptor, 12-, 22-, 24-, 34- and 38-points, and two cable types to accommodate flying leads or pre-wired field connections.

Card Adaptors

22-Pin Connector

Flying Ferrule Leads

UL and CSA Approved Cables

Global approvals The card adaptors are cURus approved and the certified cables are UL and CSA listed. In addition, the cables are RoHS and FT4 rated at 300V.

C

US

Migrate and test in hours, not weeks.

Using Weidmuller’s patented migration platform, here’s how easy it is to migrate your DCS, step-by-step:

STEP 1

STEP 2

STEP 3

START

Remove existing Field Wiring adaptors

Remove existing controller cards

Replace controller card with Weidmuller adaptor card

Existing IPC Logic Manager

STEP 4

STEP 5

DONE!

Connect cable with connector to adaptor card

Reattach existing Field Wiring adaptors

Completed and migrated DCS System

Benefits • Keep your existing field terminations landed. No ring out needed! • Perform your DCS conversion in hours instead of weeks. • All components are plug-and-play with keyed connectors to eliminate any chance of wiring errors.

Universal Card Adaptors

• Feed through connections • IPC-620 conversion to pluggable connector(s) • 12-, 22-, 24-, 34- or 38-point cards

Technical data Connection data Process side

Card edge fingers on PWB for legacy style connectors

Card edge fingers on PWB for legacy style connectors

Type

Tension Clamp, OEM

Tension Clamp, OEM

Control side

One 3.5 pitch 12-point S2L connector

One 3.5 pitch 22-point S2L connector

Type

Tension type connection

Tension type connection

Rated data Rated voltage

150V max.

150V max.

Max. current per channel Operating temperature

5A

5A

0°C to +50°C 0°C to +50°C

0°C to +50°C 0°C to +50°C

Storage temperature

Approvals Standards Physicals

cURus (E141197)

cURus (E141197)

Designed to fit in existing I/O rack

Designed to fit in existing I/O rack

Note

Cabling not included

Cabling not included

Ordering data

Model

Qty

Part No.

Model

Qty

Part No.

6720000787

6720000788

12-point IPC-620 carrier

1

22-point IPC-620 carrier

1

Note

Reference Honeywell Terminal Block 621-9949

Reference Honeywell Terminal Block 621-9950

Technical data Connection data Process side

Two SL 5.00 pitch headers to mate to legacy connectors (2 x 19 points – 38 points total)

One 24-point SL 5.00 pitch header to mate to legacy connectors

Two SL 5.00 pitch headers to mate to legacy connectors (2 x 17 points – 34 points total) Screw type connection, OEM Two 5.08 pitch 20-pin SL headers Screw type connection

Type

Screw type connection, OEM

Screw type connection, OEM One 3.5 pitch 24-point S2L header

Control side

Two 5.08 pitch 20-point SL headers

Type

Screw type connection

Tension type connection

Rated data Rated voltage

125V max.

50V max.

125V max. 5A per point max. 12A per whole assembly

3A per point max.

3A per point max.

Max. current per channel

10A per whole assembly

10A per whole assembly

Operating temperature Storage temperature

0°C to +50°C 0°C to +50°C

0°C to +50°C 0°C to +50°C

0°C to +50°C 0°C to +50°C

Approvals Standards Physicals

cURus (E141197)

cURus (E141197)

cURus (E141197)

Designed to fit in existing I/O rack

Designed to fit in existing I/O rack

Designed to fit in existing I/O rack Cabling not included

Note

Cabling not included

Cabling not included

Ordering data

Model

Qty Part No.

Model

Qty Part No.

Model Qty Part No. 34-point IPC-620 carrier 1 6720001328

38-point IPC-620 carrier 1 6720001225

24-point IPC-620 carrier 1 6720001226 Reference Honeywell Terminal Block 621-9954

Reference Honeywell Terminal Block 621-9977 or -9976

Note

Select the cable configuration that best fits your application Migration Cables

Weidmuller has teamed with designers to provide a simple and easy solution to migrate your control system. This migration system features universal card adaptors and engineered cables. On Weidmuller.com, we provide you with these components and the information needed to design your migration bill of materials: •  Engineered Cables These special cables are designed and built to make the migration of your DCS simple and easy. A handy cable designer utility, the Migration Cable Configurator, has been developed to make cable design, selection, and cost evaluation straightforward and fast.

To start designing your migration system, visit: www.weidmuller.com/migration

Length of Cable in Meters (±0.15M)

Length of Leads in Meters (±5%)

A End P1

B End Flying Leads (all leads not shown)

Example: MCB2LFFL101822010

MC

B2L FFL

10 18 22

010

Cable Entry, A End

Lead Type, B End

Length of Cable in Meters *

Length of Leads, B End *

Marshalling Cable IPC 620

No. of Wires

Wire AWG

B1L 12 Terminal Points

12 12 Points

FFL Ferruled

1.5 1.5 meters

22 22 AWG

03 0.3 meters

Flying Leads

B2L 22 Terminal Points

22 22 Points

BFL Blunt-End Flying Leads

005 5.0 meters

18 18 AWG

10 1.0 meters

B3L 24 Terminal Points

24 24 Points

TFL Tinned

010 10.0 meters

Flying Leads

99 9.9 meters

38 38 Points

B4L 38 Terminal Points

RFL Ring Lug

100 100.0 meters

Flying Leads

34 34 Points

B5L 34 Terminal Points

* Note: Lengths can be customized to your needs

Not migrating from an IPC-620 platform? Contact your Weidmuller representative. We have the knowledge and technology to help migrate other legacy control systems. Weidmuller – your system migration solution expert!

Weidmuller is the leading manufacturer of components for electrical connec- tion technology to transmit energy, signals and data. The Weidmuller product portfolio ranges from terminal blocks, PCB connectors and terminals, protected components, Industrial Ethernet components, I/O components and relay sockets to power supplies and over-voltage protection modules suitable for all applications. Assemble Services, marking solutions with a variety of tools and software systems, round off the range. As an OEM supplier, the company sets global standards in the field of electrical connection technology.

Weidmuller, Canada 10 Spy Court

Weidmuller, Mexico Blvd. Hermanos Serdán 698,

Weidmuller, United States 821 Southlake Blvd. Richmond, Virginia 23236 Telephone: (800) 849-9343 Facsimile: (804) 379-2593 Email: info@weidmuller.com Website: www.weidmuller.com

Markham, Ontario L3R 5H6 Telephone: (800) 268-4080 Facsimile: (877) 300-5635 Email: info1@weidmuller.ca Website: www.weidmuller.ca

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Telephone: 01 222 2686267 Facsimile: 01 222 2686219

Email: clientes@weidmuller.com.mx Website: www.weidmuller.com.mx

Let’s connect. www.weidmuller.com

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