BunzlSafety Catalogue - SEC 4 - Wire Rope & Fittings

FOR SAFE WORKING LIVES

WIRE ROPE & FITTINGS 4

CATALOGUE VOL2

WIRE ROPE & FITTINGS 4

WIRE ROPE

12-27

WIRE ROPE SLINGS

28-33

WIRE ROPE GRIPS

WIRE ROPE THIMBLES/FERRULES

35-38

WIRE ROPE SOCKETS

HEAVY DUTY SNATCH BLOCKS

WIRE ROPE HOISTS

WIRE ROPE PRODUCTS

42-43

AT BUNZL SAFETY & LIFTING WE HAVE A WIDE RANGE OF WIRE ROPES TO SUIT VARIOUS APPLICATIONS. When choosing the correct wire rope for your application is most important, as you need to consider several factors to ensure optimal performance and safety, as well as extend the life of the rope.

WIRE ROPE OVERVIEW WIRE ROPE SIZE AND MEASUREMENT Wire ropes are described by their diameter, (mm), and are measured across the widest point, The Crown, as shown below.

CONSTRUCTION The size and number of wires in each strand, as well as the size and number of strands in the rope greatly affect the characteristics of the rope. In general, a large number of small-size wires and strands produce a flexible rope with good resistance to bending fatigue. The rope construction is also important for tensile load (static, live or shock) abrasive wear, crushing, corrosion and rotation. The number of strands and wires will influence the flexibility, fatigue and wear resistance of any given wire rope. Rope selection is often a compromise. Generally the more load bearing wires in the rope the greater the flexibility, however the smaller the wires the less abrasion resistance. For example, the same nominal diameter 7 x 7 wire would be less flexible than a 7 x 19 wire, hence a large number of small size wire and strands produce a flexible rope with good resistance to bending fatigue wear. The construction of wire rope is defined by the number of outer strands (first number), and the number of wires within that strand (second number) and then by the arrangement of the wires in each strand (shown in brackets). The wires in each strand can be arranged in several ways, for example a 6 x 19 construction the 19 wires in each strand are laid 9 around 9 around 1 centre wire.

CORRECT WAY

INCORRECT WAY

ALL WIRE ROPE IS MANUFACTURED WITH THREE BASIC COMPONENTS: WIRES, STRANDS AND A CORE.

CORE The core of a steel wire rope serves as a foundation for the strands, providing stability by keeping them in place throughout the life of the rope. Wire ropes can be supplied with either a fibre or wire core. GRADE Wire rope can be manufactured in different steel grades, which directly affects the Minimum Breaking Force, (MBF). The higher the grade the higher the MBF. Common wire grades include: 1570, 1770, 1960 and 2070. FINISH Wire Ropes can be supplied as Black (self-colour), Galvanised or Stainless Steel. Wire rope is lubricated at the time of manufacture, to help reduce friction between wires and strands, and the friction between the rope and drum or sheave. In addition, the lubrication retards corrosion and inhibits possible rotting of the fibre core.

6 X 19 Fibre Core Wire

7 X 7 Wire Strand Core

4 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4

7 X 19 Wire Strand Core

CONSTRUCTION AND LAYS The size and number of wires in each strand, as well as the size and number of strands in the rope greatly affect the characteristics of the rope. In general, a large number of small-size wires and strands produce a flexible rope with good resistance to bending fatigue. The rope construction is also important for tensile load (static, live or shock) abrasive wear, crushing, corrosion and rotation. The number of strands and wires will influence the flexibility, fatigue and wear resistance of any given wire rope. Rope selection is often a compromise. Generally the more load bearing wires in the rope the greater the flexibility, however the smaller the wires the less abrasion resistance. For example, the same nominal diameter 7 x 7 wire would be less flexible than a 7 x 19 wire, hence a large number of small size wire and strands produce a flexible rope with good resistance to bending fatigue wear. The construction of wire rope is defined by the number of outer strands (first number), and the number of wires within that strand (second number) and then by the arrangement of the wires in each strand (shown in brackets). The wires in each strand can be arranged in several ways, for example a 6 x 19 construction the 19 wires in each strand are laid 9 around 9 around 1 centre wire.

ROTATING OR NON-ROTATING Rotation resistant wire ropes are manufactured to resist rotation under load and are suitable for crane use and where long lengths are required.

NON-ROTATING OR ROTATION RESISTANT WIRE ROPE – SHOULD BE USED WHEN: • Lifting an unguided load in single part • Lifting an unguided load at great height with multi part reeving. A REGULAR ROPE (ROTATING) WIRE ROPE SHOULD BE USED WHEN: • Lifting a guided load on several falls at a small height (e.g. overhead crane) • When lifting loads with right-hand and left-hand ropes in pairs. MANUFACTURED WIRE ROPE SLINGS Bunzl Safety & Lifting can manufacture single, two, three, four and five leg wire rope slings and provide a wide range of end terminations. All assemblies are made to Australian Standard AS1666.

RHOL

Right Hand Ordinary Lay

LHOL

Left Hand Ordinary Lay

RHLL

Right Hand Lang’s Lay

LHLL

Left Hand Lang’s Lay

Pref

Preformed

Post

Postformed

WRC

Wire Rope Core

WSC

Wire Strand Core

Fibre Core

Filler Wire Strand Construction

D or d

Diameter (in millimetres)

Right Hand Ordinary Lay

Left Hand Ordinary Lay

Right Hand Lang’s Lay

Left Hand Lang’s Lay

Right Hand Alternate Lay

bunzlsafety.com.au | 5 4

CORRECT SPOOLING OF STEEL WIRE ROPE ON DRUM It is imperative to correctly spool wire rope onto a drum. Improper spooling induces torque within the rope, which in turn reduces the life of the rope. In any multi-layer spooling application it is important that when the rope is first installed on the drum, it is done so under tension to avoid any slack on inner layers that can be crushed or nicked against the groove walls by outer layers. In general, the tighter the line, the better the spooling, but the rope should be tensioned with at least 2% of the breaking load or 10% of the working load. However, provision must also be made for the safety coefficient and the design of the cable. All subsequent spooling should also take place with the line under tension. Please contact your local Bunzl Safety branch for further advice.

STEEL WIRE ROPE CUTTING PROCEDURE

Hand cutters for cutting ropes up to 8mm in diameter are sufficient. Mechanical or hydraulic cutters will be required for wire ropes with larger diameters. Careless cutting can result in the balance of tension in the rope being destroyed. In every case, each side of the cut must be correctly seized to prevent strand disturbance. Annealed wire must always be used for non-galvanised rope. For galvanised rope use soft, zinc coated wire.

The rope and this wire end are now wrapped, moving away from the location of the intended cut. A

The rope is tightly wrapped for a distance of approximately three rope diameters. B

Both ends of the seizing wire are then pulled tight and twisted together for a length of one rope diameter. The twisted connection is then hammered into a strand valley. C

After preparing the other side of the cut accordingly, the rope can now be cut D

6 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4

CLAMPING WIRE ROPE To ensure complete safety, it is imperative that wire ropes are clamped correctly. The diagrams below are a guide only. Please refer to the relevant Australian Standards AS 2076 for further information.

THE RIGHT WAY

6d approx



THE WRONG WAY

Note: d = diameter of rope



LUBRICATING STEEL WIRE ROPES All steel wire ropes supplied by Robertsons are lubricated at the time of manufacture, however, periodic lubrication with good quality acid free and moisture free lubricant during use is required to ensure best performance.

The following are accepted ways to lubricate wire ropes during use.

Swabbing

Painting

Spray nozzle

Continuous bath

Dripping

Pouring

bunzlsafety.com.au | 7 4

STORING STEEL WIRE ROPES Ensure steel wire rope is stored in a weather-proof storage space. If wire rope is to be kept unused for a considerable amount of time, it must be protected from the elements. The ideal storage area is a dry, well-ventilated building or shed. Avoid closed, unheated, tightly sealed buildings or enclosures because condensation will form when warm, moist outside (ambient) air envelopes the colder rope. Although wire rope is protected by a lubricant, this is not totally effective since condensation can still occur within the small sections between strands and wires, thereby causing corrosion problems. Ensure the reels are kept up off the ground, or are placed on a concrete floor. Although the steel wire rope is lubricated at the time of manufacture, a suitable lubricant should be applied every three months. The reels containing the steel wire ropes should also be rotated 90 degrees every three months.

CORRECT HANDLING OF STEEL WIRE ROPES

Incorrect handling of steel wire ropes can cause kinking or loops forming in the steel wire rope, causing permanent damage. Below is a summary of the correct way to handle steel wire rope: • Reels should be mounted on jacks or placed on a swift (with a brake arrangement) and care taken to see that the reel rotates as the rope unwinds • Ensure clearance for free rotation of the reel when the rope end is pulled and maintain continuous tension during haul off • Over-winding should be avoided at all times to eliminate kinking • Always prevent crossing the rope laps on the wheel. Ropes should be stored in a clean dry place under cover. Reels or coils should be kept off the ground and support timber. They should also be examined periodically and rope dressing renewed as required. 1) Unreeling and Uncoiling Reels should be mounted on jacks and care taken to see that the reel rotates as the rope unwinds. Timber should applied as a lever to one of the flanges to act as a brake, keeping the rope tight and preventing the reel from ove running. When the ropes are supplied in coils a turntalbe or swift should be employed and the free end pulled out with ev tension as the swift, or turnatable revolve. Over-winding should be avoided at all times to obviate kinking. Coils m also be unwound by securing the free outside end of the rope and then rolling the coil along the ground; care bein taken at all times to ensure that the coil is held firmly together, avoiding tight coils or kinks. Ropes should be stored in a clean dry place under cover. Reels or coils should be kept off the ground and support timber. They should also be examined periodically and rope dressing renewed as required. 1) Unreeling and Uncoiling Reels should be mounted on jacks and care taken to see that the reel rotates as the rope unwinds. Timber should applied as a lever to one of the flanges to act as a brake, keeping the rope tight and preventing the reel from ove running. When the ropes are supplied in coils a turntalbe or swift should be employed and the free end pulled out with ev tension as the swift, or turnatable revolve. Over-winding should be avoided at all times to obviate kinking. Coils m also be unwound by securing the free outside end of the rope and then rolling the coil along the ground; care bein taken at all times to ensure that the coil is held firmly together, avoiding tight coils or kinks.

11. Handling and Care of Wire Ropes 11. Handling and Care of Wire Ropes

METHOD OF UNCOILING SMALL COIL METHOD OF UNCOILING SMALL COIL METHOD OF UNCOILING SMALL COIL

METHOD OF UNCOILING LARGE COILS METHOD OF UNCOILING LARGE COILS

11. Handling and Care of Wire Ropes 11. Handling and Care of Wire Ropes 11. Handling and Care of Wire Ropes



Correct

CORRECT 1) Unreeling and Uncoiling Reels should be mounted on jacks and care taken to see that the reel rotates as the rope unwinds. Timber should be applied as a lever to one of the flanges to act as a brake, keeping the rope tight and preventing the reel from over- running. 1) Unreeling and Uncoiling Reels should be mounted on jacks and care taken to see that the reel rotates as the rope unwinds. Timber should be applied as a lever to one of the flanges to act as a brake, keeping the rope tight and preventing the reel from over- running. CORRECT Ropes should be stored in a clean dry place under cover. Reels or coils should be kept off the ground and supported by timber. They should also be examined periodically and rope dressing renewed as required. Ropes should be stored in a clean dry place under cover. Reels or coils should be kept off the ground and supported by timber. They should also be examined periodically and rope dressing renewed as required. Ropes should be stored in a clean dry place under cover. Reels or coils should be kept off the ground and supported by timber. They should also be examined periodically and rope dressing renewed as required. 1) Unreeling and Uncoiling Reels should be mounted on jacks and care taken to see that the reel rotates as the rope unwinds. Timber should be applied as a lever to one of the flanges to act as a brake, keeping the rope tight and preventing the reel from over- running. When the ropes are supplied in coils a turntalbe or swift should be employed and the free end pulled out with event tension as the swift, or turnatable revolve. Over-winding should be avoided at all times to obviate kinking. Coils may also be unwound by securing the free outside end of the rope and then rolling the coil along the ground; care being taken at all times to ensure that the coil is held firmly together, avoiding tight coils or kinks. When the ropes are supplied in coils a turntalbe or swift should be employed and the free end pulled out with event tension as the swift, or turnatable revolve. Over-winding should be avoided at all times to obviate kinking. Coils may also be unwound by securing the free outside end of the rope and then rolling the coil along the ground; care being taken at all times to ensure that the coil is held firmly together, avoiding tight coils or kinks. When the ropes are supplied in coils a turntalbe or swift should be employed and the free end pulled out with event tension as the swift, or turnatable revolve. Over-winding should be avoided at all times to obviate kinking. Coils may also be unwound by securing the free outside end of the rope and then rolling the coil along the ground; care being taken at all times to ensure that the coil is held firmly together, avoiding tight coils or kinks.

CORRECT CORRECT

Incorrect 

METHOD OF UNCOILING SMALL COIL METHOD OF UNCOILING SMALL COIL METHOD OF UNCOILING SMALL COIL

INCORRECT METHOD OF UNCOILING LARGE COILS METHOD OF UNCOILING LARGE COILS INCORRECT

INCORRECT INCORRECT

METHOD OF UNCOILING LARGE COILS METHOD OF UNCOILING LARGE COILS



Correct

CORRECT CORRECT

CORRECT CORRECT CORRECT

2) Seizings It is important that before cutting ropes are properly seized with annealed mild steel wire or strand to avoid slack and possible rope distortion. 2) Seizings It is important that before cutting ropes are properly seized with annealed mild steel wire or strand to avoid slack and possible rope distortion.



Incorrect

INCORRECT INCORRECT INCORRECT

Steel Wire Rope Steel Wire Rope



Correct

CORRECT CORRECT CORRECT

2) Seizings It is important that before cutting ropes are properly seized with annealed mild steel wire or strand to avoid slack wires and possible rope distortion. 2) Seizings It is important that before cutting ropes are properly seized with annealed mild steel wire or strand to avoid slack wires and possible rope distortion. 2) Seizings It is important that before cutting ropes are properly seized with annealed mild steel wire or strand to avoid slack wires and possible rope distortion.

8 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4

Steel Wire Rope | 13

WIRE ROPE TERMINATIONS Hand spliced or machine swaged slings, with your choice of terminations, can be manufactured and tested (if required) on our premises at short notice. All slings and assemblies are permanently marked with safe working loads, based on a 5:1 factor of safety.

TYPICAL STEEL WIRE ROPE FAILURES Steel wire rope is tough and durable, however eventually it will reach the end of its safe service life. Below are some examples of typical damage and deterioration. Steel wire ropes should be inspected every 12 months. FATIGUE FAILURE

Soft Eye Machine Swaged

Thimble Eye Machine Swaged

THERMAL DAMAGE

Sof Eye Hand Spliced

Thimble Eye Hand Spliced

SHOCK LOADING

Closed Spelter Socket

Machine Swaged

ABRASION

Closed Swage Socket

Open Swage Socket

BIRDCAGE (due to torsional unbalance)

MACHINE SWAGING Aluminium Ferrules Sizes 2mm – 52mm Copper Ferrules Sizes 2mm – 10mm Steel Ferrules Sizes 9mm – 75mm Swage Sockets Sizes 3mm – 52mm Hand Splicing from 2mm – 75mm dia

TERMINATION FAILURE

CORROSION (due to immersion in water)

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TYPICAL STEEL WIRE ROPE DESCRIPTION

(a)

13mm

Diameter, measured over crowns.

(b)

6/36

Construction (six strands, each with thirty six wires).

(c)

G1770

G signifies "galvanised" wires. 1770 signifies tensile grade of wires (in Megapascals).

(d)

RHOL

Right Hand Ordinary Lay (strands laid up to the RIGHT, wires in each strand to the LEFT).

(e)

WRC

Wire Rope Core (approx 7.5% stronger and 11% heavier than FC).

(f)

PREF

Strands shaped (helix formed) before laying up into a rope.

(g)

Lubricant (Petroleum Jelly).

(h)

200mm

Eye size.

(i)

Machine Splice

Steel, copper or aluminium alloy ferrule pressed around the looped end of wire rope.

(j)

WLL

Maximum load that can be lifted on a particular service.

(k)

Length

In metres, measured from bearing points of eyes.

10 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4

GALVANISED WIRE ROPE

6X24 FIBRE CORE GRADE 1570 RHOL DRY LUB. A2 GALVANISED WIRE ROPE APPLICATIONS Commonly used for general purpose use.

UOM: /METRE

DIA (mm)

METRE PER REEL

CODE

CONSTRUCTION GRADE FINISH CORE LAY MBF (kN) APPROX. MASS

711308 711310 711312 711313 711316

6x24 6x24 6x24 6x24 6x24

1570 Galvanised 1570 Galvanised 1570 Galvanised 1570 Galvanised 1570 Galvanised

Fibre RHOL Fibre RHOL Fibre RHOL Fibre RHOL Fibre RHOL

28 44 63 74

20.4 31.8 45.8 53.8 81.5

1000 1000 1000 1000 1000

10 12 13 16

113

*Cut lengths available on request

6X36 G1770 IWRC GALVANISED WIRE ROPE APPLICATIONS Commonly used for general use and mobile cranes hoist ropes.

UOM: /METRE

DIA (mm) CONSTRUCTION GRADE FINISH CORE LAY MBF (kN)

APPROX. MASS

METRE PER REEL

CODE

713410 713412 713413 713416 713418

10 12 13 16 18

6x36 6x36 6x36 6x36 6x36 6x36 6x36 6x36 6x36 6x36

1770 Galvanised 1770 Galvanised 1770 Galvanised 1770 Galvanised 1770 Galvanised 1770 Galvanised 1770 Galvanised 1770 Galvanised 1770 Galvanised 1770 Galvanised

Wire RHOL 63 Wire RHOL 90 Wire RHOL 107 Wire RHOL 161 Wire RHOL 204 Wire RHOL 252 Wire RHOL 304 Wire RHOL 363 Wire RHOL 426 Wire RHOL 493

41.8 60.2 70.7 107 135 167 202 241 283 328

1000 1000 1000 1000 1000

713420-500 20 713422-500 22 713424-500 24 713426-500 26 713428-500 28

500 500 500 500 500

*Cut lengths available on request

6X7 FIBRE CORE G1570 RHOL DRY LUB. GALVANISED WIRE ROPE APPLICATIONS Commonly used for guying and catenary wires.

UOM: /METRE

DIA (mm)

METRE PER REEL

CODE

CONSTRUCTION GRADE FINISH CORE LAY MBF (kN) APPROX. MASS

707302

6x7 6x7 6x7 6x7 6x7

1570 Galvanised Fibre RHOL 1570 Galvanised Fibre RHOL 1570 Galvanised Fibre RHOL 1570 Galvanised Fibre RHOL 1570 Galvanised Fibre RHOL

2.1 3.2 4.7 8.4

1.4

1000 1000 1000 1000 1000 1000

707302A 2.5

2.65 3.22

707303 707304 707305

3 4 5

5.5 8.6

13.1

12 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4 707306 6 6x7 1570 Galvanised Fibre RHOL 18.8 *Cut lengths available on request

12.4

GALVANISED WIRE ROPE

6X19 FIBRE CORE G1570 RHOL DRY LUB GALVANISED WIRE ROPE APPLICATIONS Commonly used for general purpose winch and marine applications. UOM: /METRE

DIA (mm)

METRE PER REEL

CODE

CONSTRUCTION GRADE FINISH CORE LAY MBF (kN) APPROX. MASS

709303

6x19 6x19 6x19 6x19 6x19 6x19 6x19

1570 Galvanised 1570 Galvanised 1570 Galvanised 1570 Galvansed 1570 Galvanised 1570 Galvanised 1570 Galvanised

Fibre RHOL Fibre RHOL Fibre RHOL Fibre RHOL Fibre RHOL Fibre RHOL Fibre RHOL

4.3 5.8 7.7 12

3.2 4.3 5.8 8.8

1000 1000 1000 1000 1000 1000 1000

709303A 3.5

709304 709305 709306 709308 709310

4 5 6 8

17.6 30.8 48.2

12.4 22.5 35.1

*Cut lengths available on request

7X7 G2070 WRC RHOL DRY LUB GALVANISED WIRE ROPE APPLICATIONS Commonly used for guy ropes, catenary wires and Irrigation applications.

UOM: /METRE

DIA (mm)

METRE PER REEL

CODE

CONSTRUCTION GRADE FINISH CORE LAY MBF (kN) APPROX. MASS

708305 708306 708307 708308 708310

5 6 7 8

7X7 7X7 7X7 7X7 7X7

2070 Galvanised 2070 Galvanised 2070 Galvanised 2070 Galvanised 2070 Galvanised

Wire RHOL 18.9 Wire RHOL 27.2 Wire RHOL 37.2 Wire RHOL 47.5 Wire RHOL 73

10.4 14.3 20.2

1000 1000 1000 1000 1000

25.66

39.4

*Cut lengths available on request

7X19 G2070 RHOL DRY LUB GALVANISED WIRE ROPE APPLICATIONS Commonly used for general purpose winch and marine applications

UOM: /METRE

DIA (mm)

METRE PER REEL

CODE

CONSTRUCTION GRADE FINISH CORE LAY MBF (kN) APPROX. MASS

712403 712404 712405 712406 712408 712410

3.2

7x19 7x19 7x19 7x19 7x19 7x19

2070 Galvanised 2070 Galvanised 2070 Galvanised 2070 Galvanised 2070 Galvanised 2070 Galvanised

Wire RHOL Wire RHOL Wire RHOL Wire RHOL Wire RHOL Wire RHOL

7.1

4.4

1000 1000 1000 1000 1000 1000

4 5 6 8

11.2 17.2

6.22

8.6

12.4 24.4 46.1

43.5 64.4

bunzlsafety.com.au | 13 4

*Cut lengths available on request

GALVANISED WIRE ROPE

6X25 G2070 TIRFOR ROPE GALVANISED WIRE ROPE APPLICATIONS Suitable for winches and similar wire rope pullers also used on multi-layered winches.

UOM: /METRE

DIA (mm)

METRE PER REEL

CODE 712411

CONSTRUCTION GRADE FINISH CORE LAY MBF (kN) APPROX. MASS

6x25 6x25

2070 Galvanised 2070 Galvanised

Wire RHOL Wire RHOL

50.9 106

1000

712416-500 16

188

500

*Cut lengths available on request

6X19 PVC FIBRE CORE G1570 RHOL PVC COATED GALVANISED WIRE ROPE BLUE COLOURED APPLICATIONS Commonly used for balustrade rails and marine rigging applications.

UOM: /METRE

WIRE DIA (mm)

PVC / OUTSIDE DIA (mm)

METRE PER REEL

CODE

CONSTRUCTION GRADE WIRE FINISH PVC CORE LAY MBF (kN) APPROX. MASS (kg/100m)

706030

6x19 6x19 6x19 6x19 6x19 6x19 6x19

1570 1570 1570 1570 1570 1570 1570

PVC PVC PVC PVC PVC PVC PVC

Blue Blue Blue Blue Blue Blue Blue

Fibre Fibre Fibre Fibre Fibre Fibre Fibre

RHOL RHOL RHOL RHOL RHOL RHOL RHOL

4.3 5.8 7.7 12

3.16

1000 1000 1000 1000 1000 1000 1000

706030A

3.5

5.5

4.2 5.5 8.6

706040 706050 706060 706080 706100

4 5 6 8

6 7 8

17.6 30.8 48.2

12.4 22.1 34.6

10 12

*Cut lengths available on request

6X19 PVC FIBRE CORE G1570 RHOL PVC COATED GALVANISED WIRE ROPE RED COLOURED APPLICATIONS Commonly used for safety lines on conveyor systems.

UOM: /METRE

WIRE DIA (mm)

PVC / OUTSIDE DIA (mm)

METRE PER REEL

CODE

CONSTRUCTION GRADE WIRE FINISH PVC CORE LAY MBF (kN) APPROX. MASS (kg/100m)

706030AR

3.5

5.5

6x19

1570

PVC

Red Red

Fibre Fibre

RHOL RHOL

5.8

4.2 8.6

1000 1000

14 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4 706050R 5 7 6x19 1570 PVC *Cut lengths available on request

bunzlsafety.com.au | 15 4

HIGH PERFORMANCE WIRE ROPE

EUROLIFT

MINIMUM BREAKING FORCE

NOMINAL DIAMETER (mm)

1960 N/mm 2

2160 N/mm 2

WEIGHT (kg/m)

(kN) 89.6

t (metric)

(kN) 97.4

t (metric)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 38 40 42 44 46 48 50 52 54 56 58 60

0.50 0.61 0.73 0.84 0.97 1.12 1.28 1.43 1.61 1.79 2.01 2.19 2.42 2.64 2.89 3.07 3.35 3.64 3.91 4.19 4.48 4.83 5.12 5.47 5.76 6.51 7.21 8.04 8.85 9.71

9.14

9.93

108.8 130.8 152.7 179.1 204.0 230.6 257.9 293.9 329.0 362.2 396.1 441.4 471.8 524.3 567.9 614.9

11.09 13.34 15.57 18.26 20.80 23.51 26.30 29.97 33.55 36.93 40.39 45.01 48.11 53.46 57.91 62.70 66.71 72.70 76.95 83.35 88.69 94.83

118.4 139.9 165.4 190.9 219.5 249.1 280.6 317.5 352.8 391.7 430.9 472.0 513.2 564.1 609.4 657.4 711.7 765.6 821.0 877.9 958.4

12.07 14.27 16.87 19.47 22.38 25.40 28.61 32.38 35.98 39.94 43.94 48.13 52.33 57.52 62.14 67.04 72.57 78.07 83.72 89.52 97.73

PROPERTIES

+/-

COMPACT

Swivel

Lubricated

Tolerance

Compacted

654.2 712.9 754.6 817.6 869.7 930.0 992.8 1045.0 1185.0 1319.0 1462.0 1611.2 1767.0 1935.0 2113.3 2272.8 2500.0 2651.2 2851.2 3058.5 3273.1

APPLICATIONS Has a core in a special design avoiding crossover between the strands of core and preventing internal rope destruction. Hoist rope for mobile cranes, electrical hoists and other applications, where rotation-resistant ropes are required.

1002.8 1094.1 1130.9 1262.3 1412.2 1560.4 1667.4 1823.0 1989.7 2187.0 2504.7 2750.0 2921.7 3142.2 3370.6 3607.1

102.26 111.57 115.32 128.72 144.01

101.24 106.56 120.84 134.50 149.08 164.30 180.19 197.32 215.50 231.76 254.93 270.35 290.74 311.88 333.77

OVERVIEW

Diameter Range (mm)

10-34

34, 93-60

RCN

23-3

Number of Outer Strands

49.12

Number of Wires

280 126

292 126

170.03 185.90 202.90 223.01 255.41 280.42 297.93 320.42 343.71 367.83

Number of Outer Load Bearing Wires

Average Fill Factor

0.720 0.565

10.68 11.58 12.50 14.18 14.69 15.75 16.83 18.01

Average Nominal Metallic Area Factor C

Average Spin Factor

*N/mm 2

0.82 (1960)* / 0.80 (2160)*

• Temperature range of use: -50°C to +75°C • Suitable for multi-layer spooling in Lang's lay • Available in ordinary lay and Lang's lay • Available in right hand and left hand • Available in galvanised and ungalvanised

16 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4

HIGH PERFORMANCE WIRE ROPE

POWERPLAST

MINIMUM BREAKING FORCE

NOMINAL DIAMETER (mm)

1960 N/mm 2

2160 N/mm 2

WEIGHT (kg/m)

(kN)

t (metric)

(kN)

t (metric)

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72

0.73 0.87 1.00 1.15 1.31 1.47 1.65 1.86 2.04 2.25 2.47 2.69 2.87 3.18 3.48 3.68 3.99 4.21 4.52 4.87 5.14 5.46 5.77 6.22 6.54 7.26 8.14 8.90 9.73

130.8 152.7 179.1 204.0 230.6 260.7 293.9 329.0 362.2 400.0 441.4 477.6 524.3 567.9 614.9 663.5 712.9 765.4 817.4 879.9 930.0 991.2

13.34 15.57 18.26 20.80 23.51 26.58 29.97 33.55 36.93 40.79 45.01 48.70 53.46 57.91 62.70 67.66 72.70 78.05 83.35 89.73

142.6 169.4 194.7 222.4 256.2 286.2 325.4 361.1 396.9 439.0 481.4 524.4 568.7 624.5 678.3 728.4 778.4 840.4 896.5 965.9 1019.4 1088.1 1144.9 1208.1 1287.3 1440.3 1615.0 1766.3 1930.4 2127.4 2307.1 2487.3 2724.2 2896.9 3133.6 3379.0 3615.0 3754.2 4026.0 4273.1 4522.3 4759.0 5049.4

14.54 17.27 19.85 22.68 26.13 29.18 33.18 36.82 40.47 44.77 49.09 53.47 57.99 63.68 69.17 74.28 79.38 85.70 91.42 98.50

PROPERTIES

+/-

COMPACT

Swivel

Lubricated

Tolerance

Plast rope

Compacted

APPLICATIONS Has a high breaking load and a good resistance against drum crushing. Hoist rope for deck cranes and offshore cranes, pull-inriser and other applications in the marine environment, where rotation resistant-ropes are required.

94.83 101.08 106.56 112.44 120.89 134.50 149.08 164.30 180.19 197.32 215.47 233.72 248.41 268.39 291.06 313.86 335.78 361.63 387.81 411.61 435.62 458.42 487.47

103.95 110.96 116.75 123.19 131.27 146.87 164.69 180.11 196.85 216.94 235.26 253.64 277.79 295.40 319.54 344.57 368.63 382.83 410.54 435.74 461.15 485.29

1045.0 1102.6 1185.5 1319.0 1462.0 1611.2 1767.0 1935.0 2113.0 2292.0 2436.0 2632.0 2854.3 3077.9 3292.8 3546.3 3803.1 4036.5 4271.9 4495.5 4780.4

OVERVIEW

Diameter Range (mm)

12-56

57, 15-72

RCN

23-3

28 18

Number of Outer Strands

Number of Wires

259 126

593 270

Number of Outer Load Bearing Wires

10.90 11.82 12.75 13.97 14.64 15.53 16.88 18.18 19.25 20.65 21.91 23.19 24.40 25.89

Average Fill Factor

0.727 0.571

Average Nominal Metallic Area Factor C

Average Spin Factor

*N/mm 2

0.84 (1960)* / 0.81 (2160)*

• Temperature range of use: -50°C to +115°C • Suitable for multi-layer spooling in Lang's lay • Available in ordinary lay and Lang's lay • Available in right hand and left hand • Available in galvanised execution

514.9

bunzlsafety.com.au | 17 4

HIGH PERFORMANCE WIRE ROPE

TURBOPLAST

MINIMUM BREAKING FORCE

NOMINAL DIAMETER (mm)

1960 N/mm 2

2160 N/mm 2

WEIGHT (kg/m)

(kN) 58.0 74.0 90.0

t (metric)

(kN) 63.5 81.4

t (metric)

8 9

0.30 0.38 0.47 0.57 0.67 0.76 0.91 1.06 1.21 1.34 1.51 1.67 1.87 2.04 2.23 2.44 2.66 3.13 3.38 3.60 3.87 4.15 4.75 5.36 5.95 6.68 7.40 8.11 8.96 9.78

5.91 7.55 9.18

6.48 8.30

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72

101.0 122.6 144.0 170.0 196.0 226.0 252.0 283.0 314.0 351.0 391.0 421.0 468.0 511.0 556.0 655.0 702.0 748.0 807.0 871.0

10.30 12.50 14.68 16.49 19.99 23.05 25.70 28.86 32.02 35.79 39.87 42.93 47.72 52.11 56.70 66.79

109.7 130.0 153.0 177.0 205.0 232.0 259.0 292.0 327.0 361.0 394.0 439.0 478.0 521.0 616.0 657.0 707.0 760.0 813.0 938.0

11.19 13.26 14.99 18.05 20.90 23.66 26.41 29.78 33.35 36.81 40.18 44.77 48.74 53.13 62.82 67.00 72.09 77.50 82.90 95.65

PROPERTIES

+/-

COMPACT

No swivel

Lubricated

Tolerance

Plast rope

Compacted

71.58 76.28 82.29 88.82 100.76 113.60 126.65 142.25 158.26 172.74 190.99 208.23 226.89 247.08 267.17 288.17 308.67 329.78 353.74 378.11 404.32 430.83

APPLICATIONS High breaking load and good resistance against crushing. Hoisting rope in multiple part reeving for smaller lifting heights as well as for twin hoist systems with left and right hand lay ropes for greater lifting heights.

988.0 1114.0 1242.0 1395.0 1552.0 1694.0 1873.0 2042.0 2225.0 2423.0 2620.0 2826.0 3027.0 3234.0 3469.0 3708.0 3965.0 4225.0

OVERVIEW

1055.0 1164.0 1301.0 1438.0 1591.0 1739.0 1916.0 2079.0 2265.0 2448.0 2641.0 2828.0 3022.0 3242.0 3364.0 3597.0 3833.0 4055.0 4281.0 4538.0

107.58 118.70 132.67 146.64 162.24 177.33 195.38 212.00 230.97 249.63 269.31 288.38 308.16 330.60 343.04 366.80 390.86 413.50 436.54 462.75

Diameter Range (mm)

9-24 25-48 50-72

RCN

Number of Outer Strands

Number of Wires

259 208

319 208

327 208

367 248

Number of Outer Load Bearing Wires

Average Fill Factor

0.664 0.522

10.65 11.57 12.50 13.39 14.45 15.43 16.55 17.54 18.92 20.16 21.35 22.51 23.86

Average Nominal Metallic Area Factor C

Average Spin Factor

*N/mm 2 0.89 (1770)* / 0.88 (1960)* / 0.86 (2160)*

- - -

18 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4

HIGH PERFORMANCE WIRE ROPE

PARAPLAST

MINIMUM BREAKING FORCE

NOMINAL DIAMETER (mm)

1960 N/mm 2

2160 N/mm 2

WEIGHT (kg/m)

(kN)

t (metric)

(kN)

t (metric)

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 34 36 38 40 42 44 46 48 50

0.60 0.72 0.83 0.96 1.12 1.27 1.42 1.61 1.78 2.01 2.20 2.40 2.64 2.87 3.11 3.38 3.63 3.89 4.18 4.49 5.11 5.75 6.42 7.20 7.98 8.78 9.64

113.4 137.2 159.7 184.8 212.3 240.4 273.3 304.3 342.0 379.7 414.7 456.8 517.1 561.8 609.0 662.2 711.0 760.6 820.3 884.0

11.56 13.99 16.29 18.84 21.65 24.51 27.87 31.03 34.87 38.72 42.29 46.58 52.73 57.29 62.10 67.53 72.50 77.56 83.65 90.14

122.1 147.8 172.0 199.0 228.6 258.9 294.4 327.7 368.4 408.9 446.6 491.9 556.9 605.0 655.9 713.1 765.8 819.1 883.5 952.0

12.45 15.07 17.54 20.29 23.31 26.40 30.02 33.42 37.57 41.70 45.54 50.16 56.79 61.69 66.88 72.72 78.09 83.53 90.09 97.08

PROPERTIES

+/-

COMPACT

No swivel

Lubricated

Tolerance

Parallel Construction

Plast rope

Compacted

APPLICATIONS Very fatigue resistant and very high minimum breaking load. Hoist rope for electrical hoists and lifting devices with multiple part reeving, whereas a rotation rope is not needed due to great lifting heights, low number of falls or guided loads.

978.3 1097.0 1233.8 1377.2 1533.5 1680.1 1851.4 2022.8 2202.0 2365.3

99.76 111.86 125.81 140.44 156.38 171.32 188.79 206.27 224.54 241.20

1065.6 1194.9 1343.9 1500.1 1670.3 1830.1 2016.6 2203.3 2398.5 2576.4

108.66 121.85 137.04 152.97 170.32 186.62 205.64 224.68 244.58 262.72

OVERVIEW

Diameter Range (mm)

11-32

33-50

RCN

Number of Outer Strands

10.54 11.46 12.52

Number of Wires

323 208

363 208

Number of Outer Load Bearing Wires

Average Fill Factor

0.709 0.557

Average Nominal Metallic Area Factor C

Average Spin Factor

*N/mm 2

0.87 (1960)* / 0.86 (2160)*

• Temperature range of use: -50°C to +115°C • Suitable for multi-layer spooling • Available in ordinary lay and Lang's lay • Available in right hand and left hand • Available in galvanised and ungalvanised

bunzlsafety.com.au | 19 4

HIGH PERFORMANCE WIRE ROPE

SUPERPLAST 8

MINIMUM BREAKING FORCE

NOMINAL DIAMETER (mm)

1960 N/mm 2

2160 N/mm 2

WEIGHT (kg/m)

(kN) 90.9

t (metric)

(kN) 99.6

t (metric)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72

0.49 0.59 0.69 0.81 0.93 1.07 1.22 1.39 1.56 1.74 1.93 2.12 2.23 2.54 2.78 3.00 3.24 3.48 3.74 3.99 4.28 4.53 4.86 5.19 5.58 6.26 6.87 7.67 8.45 9.24

9.27 11.12 12.95 15.50 17.74 20.39 23.15 26.51 29.88 32.63 36.51 40.28 44.05 48.23 52.76 57.06 61.68 65.96 71.27 75.24 81.25 86.34 94.42 98.75 106.66 119.56 130.78 145.75 161.27 175.98 193.68 210.97 227.63 246.91 267.83 290.97 306.36 330.90 349.98 371.87 395.33 421.44 445.63 463.46

10.16 12.13 14.17 16.93 19.37 22.33 25.29 29.06 32.73 35.79 40.28 44.46 48.34 52.84 57.81 62.55 67.58 72.26 77.70 82.42 89.01 94.58 103.43 108.18 116.85 130.98 143.27 159.67 176.68 192.80 212.17 231.13 249.37 270.49 293.42 318.77 335.62 362.51 383.41 407.39 433.09 461.69 488.19 507.73

109.0 127.0 152.0 174.0 200.0 227.0 260.0 293.0 320.0 358.0 395.0 432.0 473.0 517.4 559.6 604.9 646.8 698.9 737.8 796.8 846.7 925.9 968.4

119.0 139.0 166.0 190.0 219.0 248.0 285.0 321.0 351.0 395.0 435.0 474.0 518.2 566.9 613.4 662.7 708.6 762.0 808.3 872.9 927.5

PROPERTIES

+/-

COMPACT

No swivel

Lubricated

Tolerance

Plast rope

Compacted

APPLICATIONS Very high breaking load and good resistance against drum crushing. Hoisting rope in multiple part reeving for smaller lifting heights as well as for twin hoist systems with left and right hand lay ropes for greater lifting heights.

1014.3 1060.9 1145.9 1284.5 1405.0 1565.8 1732.6 1890.7 2080.7 2266.6 2445.5 2652.6 2877.4 3126.0 3291.3 3555.0 3759.9 3995.1 5247.1 4527.6 4787.5 4979.1

OVERVIEW

1046.0 1172.5 1282.5 1429.3 1581.5 1725.8 1899.3 2068.9 2232.3 2421.3 2626.5 2853.4 3004.3 3245.0 3432.1 3646.8 3876.8 4132.9 4370.1 4544.9

Diameter Range (mm)

10-66,68

68-76 → 13

RCN

11 10

Number of Outer Strands

Number of Wires

381 260

519 310

Number of Outer Load Bearing Wires

Average Fill Factor

0.686 0.539

10.25 11.08 11.95 12.93 14.07 15.11 16.12 17.29 18.49 19.59 20.96 22.03 23.53 24.98

Average Nominal Metallic Area Factor C

Average Spin Factor

*N/mm 2

0.85 (1960)* / 0.84 (2160)*

20 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4

HIGH PERFORMANCE WIRE ROPE

SUPERPLAST 10 MIX

MINIMUM BREAKING FORCE

NOMINAL DIAMETER (mm)

1960 N/mm 2

2160 N/mm 2

WEIGHT (kg/m)

(kN)

t (metric)

(kN)

t (metric)

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 40 42 44 46 48 50 52 54 56

1.24 1.42 1.53 1.87 2.03 2.16 2.43 2.65 2.89 3.11 3.37 3.63 3.96 4.23 4.44 4.77 5.13 5.41 5.65 6.12 6.45 7.16 7.91 8.75 9.62

237.0 270.0 301.0 344.0 377.0 412.0 465.0 507.0 553.0 594.0 645.0 692.0 757.0 808.0 847.0 913.0 982.0

24.17 27.53 30.69 35.08 38.44 42.01 47.42 51.70 56.39 60.57 65.77 70.57 77.19 82.39 86.37 93.10 100.14 105.64 112.78

259.0 291.0 328.0 375.0 406.0 449.0 507.0 546.0 602.0 647.0 695.0 754.0 825.0 871.0 923.0 994.0

26.41 29.67 33.45 38.24 41.40 45.79 51.70 55.68 61.39 65.98 70.87 76.89 84.13 88.82 94.12

PROPERTIES PROPERTIES

+/-

COMPACT

101.36 107.79 115.13 122.88 130.26 135.62 152.14 165.30 182.74 201.09 219.24 240.25 259.62 276.96 302.55 323.66

No swivel

Lubricated

Tolerance

Parallel Construction

Plast rope

Compacted

1057.0 1129.0 1205.0 1277.4 1330.0 1492.0 1621.0 1792.0 1972.0 2150.0 2356.0 2546.0 2716.0 2967.0 3174.0

1036.0 1106.0 1167.0 1235.0 1369.0 1496.0 1654.0 1820.0 1985.0 2176.0 2350.0 2508.0 2793.0 2931.0

APPLICATIONS Very high bending fatigue performance and high minimum breaking load. Mainly overhead and industrial cranes where rotation resistant ropes are not required.

119.0

125.94

139.0

152.55 168.66 185.59 202.42 221.89 239.64 255.75 284.81 298.88

OVERVIEW

Diameter Range (mm)

16-57, 15

10.53 11.51 12.43

RCN

11 10

Number of Outer Strands

Number of Wires

366 260

13.4

Number of Outer Load Bearing Wires

14.47 15.56

Average Fill Factor

0.700 0.550

Average Nominal Metallic Area Factor C

Average Spin Factor

*N/mm 2

0.87 (1960)* / 0.85 (2160)*

bunzlsafety.com.au | 21 4

HIGH PERFORMANCE WIRE ROPE

PARAFIT

MINIMUM BREAKING FORCE

NOMINAL DIAMETER (mm)

1960 N/mm 2

2160 N/mm 2

WEIGHT (kg/m)

(kN)

t (metric)

(kN)

t (metric)

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 36 38 40 42 44 46 48 50

0.98 1.11 1.27 1.45 1.61 1.82 1.99 2.18 2.42 2.63 2.87 3.11 3.35 3.63 3.90 4.18 4.50 5.08 5.40 5.77 6.44 7.21 7.95 8.76 9.67

195.8 223.2 255.1 291.8 322.7 364.4 398.5 437.5 485.2 528.3 576.1 624.4 671.7 727.2 782.8 838.0

19.97 22.76 26.01 29.75 32.90 37.16 40.63 44.61 49.47 53.87 58.75 63.67 68.50 74.16 79.82 85.46 92.00

213.4 243.1 277.9 317.8 351.5 397.0 434.1 476.5 528.5 575.5 627.6 680.2 731.7 792.2 852.7 912.9

21.76 24.79 28.33 32.41 35.84 40.48 44.26 48.59 53.89 58.69 64.00 69.36 74.62 80.78 86.96 93.09

PROPERTIES

+/-

PROPERTIES PROPERTIES

No swivel

Lubricated

Tolerance

Parallel Construction

Plast rope

+/-

COMPACT

No swivel

Lubricated

Tolerance

Parallel Construction

Plast rope

Compacted Compacted

Swaged

902.2 1018.9 1083.6 1157.3 1291.6 1446.4 1593.8 1757.2 1939.8 2115.8 2304.2 2480.3

982.9 1110.0 1065.9 1260.7 1407.0 1575.6 1736.3 1914.2 2113.2 2304.9 2510.1 2702.0

100.23 113.19 108.70 128.56 143.48 160.67 177.05 195.20 215.49 235.03 255.96 275.53

103.90 110.50 118.01 131.71 147.49 162.53 179.19 197.81 215.75 234.96 252.92

APPLICATIONS Boom hoist rope for all kind of crawler cranes and mobile cranes especially suited for multi-layer spooling.

OVERVIEW

Diameter Range (mm)

14-50

10.55 11.49 12.36

RCN

Number of Outer Strands

Number of Wires

298 208

Number of Outer Load Bearing Wires

Average Fill Factor

0.744 0.584

Average Nominal Metallic Area Factor C

Average Spin Factor

*N/mm 2

0.87 (1960)* / 0.86 (2160)*

• Temperature range of use: -50°C to +115°C • Suitable for multi-layer spooling • Only available in ordinary lay • Available in right hand and left hand • Available in galvanised and ungalvanised

22 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4

HIGH PERFORMANCE WIRE ROPE

ALPHALIFT

MINIMUM BREAKING FORCE

NOMINAL DIAMETER (mm)

1960 N/mm 2

2160 N/mm 2

WEIGHT (kg/m)

(kN) 13.0 16.7 21.1 26.1 31.5 37.9 42.6 49.6 55.0 72.0 87.3

t (metric)

(kN) 14.3 18.4 23.4 28.8 34.7 41.8 47.0 54.6 60.6 79.3 92.5

t (metric)

0.07 0.09 0.11 0.13 0.16 0.18 0.22 0.25 0.29 0.36 0.45 0.56 0.66 0.76 0.88 1.02 1.15 1.29 1.46 1.65 1.81 2.02 2.21 2.40 2.59 2.80 3.03 3.27

1.33 1.70 2.15 2.66 3.21 3.86 4.34 5.06 5.61 7.34 8.90

1.46 1.88 2.39 2.94 3.54 4.26 4.79 5.57 6.18 8.09 9.43

4.5

5.5

6.5

7.5

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

107.2 126.3 146.6 168.7 197.0 222.5 250.3 282.8 319.9 352.0 391.6 430.2 467.4 504.7 545.3 588.8 635.5

10.93 12.88 14.95 17.20 20.09 22.69 25.52 28.84 32.62 35.89 39.93 43.87 47.66 51.47 55.61 60.04 64.80

117.0 137.8 159.9 184.1 214.9 242.8 273.1 308.5 349.0 384.0 427.2 469.4 509.9 550.6 594.9 642.4 693.3

11.93 14.05 16.31 18.77 21.91 24.76 27.85 31.46 35.59 39.16 43.56 47.87 52.00 56.15 60.66 65.51 70.70

PROPERTIES PROPERTIES

+/-

No swivel

Lubricated

Tolerance

Parallel Construction

APPLICATIONS Very flexible construction with a high breaking load. Hoist rope for electrical hoist and other lifting devices, where rotation resistant ropes are not required.

OVERVIEW

Diameter Range (mm)

4-5 5.5-6.5 7-9.53 10-27

RCN

Number of Outer Strands

Number of Wires

99 56

211 168

271 168

255 152

Number of Outer Load Bearing Wires

Average Fill Factor

0.655 0.514

Average Nominal Metallic Area Factor C

Average Spin Factor

0.86

• Temperature range of use: -50°C to +140°C • Available in ordinary lay and Lang's lay • Available in right hand and left hand • Available in galvanised and ungalvanised

bunzlsafety.com.au | 23 4

HIGH PERFORMANCE WIRE ROPE

CRANE WIRE ROPE POWERFORM ® 35/35P FEATURES AND BENEFITS • Superior strength and resistance to rotation • Suitable for use on single part and multi-part hoist reeving systems • High fatigue life due to unique compaction process • A sample of rope from each production batch is tested to destruction • Increased resistance to crushing. Recommended for multi-layer spooling operations • Increased abrasion resistance • Optional plastic impregnation. (P) signifies full plastic impregnation of the Steel Core • Fully lubricated in manufacturing

Powerform ® 35

Powerform ® 35P

Mobile

NOM. ROPE DIA.

APPROX. MASS

MINIMUM BREAKING FORCE GALVANISED & UNGALVANISED ROPE GRADE

1960 N/mm 2

2160 N/mm 2

(mm)

(in) 1 / 2

(kg/100m)

(kN)

(t)

(kN)

(t)

81.1 85.0 98.6

148.0 155.0 180.0 223.0 300.0 331.0 372.0 402.0 444.0 453.0 531.0 591.0 621.0 720.0 748.0 827.0 944.0

15.1 15.8 18.3 23.8 30.6 33.7 37.9 41.0 45.3 46.2 54.1 60.2 63.3 73.4 76.2 84.3 96.2

160.0 167.0 192.0 252.0 321.0 358.0 399.0 434.0 484.0 490.0 572.0 640.0 661.0 788.0 810.0 904.0

16.3 17.0 19.6 25.7 32.7 36.0 40.7 44.2 49.3 49.9 58.3 65.2 67.4 80.3 82.6 92.2

13 14 16 18 19 20 21 22

Tower

5 / 8

129.0 163.0 182.0 201.0 222.0 243.0 249.0 290.0 325.0 340.0 394.0 411.0 453.0 515.0 616.0 652.0 726.0 805.0 887.0 974.0 994.0

3 / 4

Lattice Boom

7 / 8

26 28

1 - 1 / 8

30 32 35 36 38 40 42 44 46 48 50

Dockside

1 - 1 / 4 1 - 3 / 8

1035.0 1216.0 1286.0 1437.0 1588.0

106.0 124.0 131.0 146.0 162.0

1125.0 1185.0 1326.0 1477.0 1485.0 1618.0 1646.0 1765.0 1935.0 2078.0 2150.0 2256.0

115.0 121.0 135.0 151.0 151.0 165.0 168.0 180.0 197.0 212.0 219.0 230.0

1 - 1 / 2

Offshore Pedestal

1 - 3 / 4

1064.0 1159.0 1258.0 1298.0 1360.0

Main Hoist Whip Hoist

*Mass per unit length of POWERFORM 35P increases by approx. 3%.

Note: • POWERFORM 35P is available on special request and prior confirmation. • Rope sizes and Breaking Force not shown in the standard table, may be available on request and prior confirmation.

24 | BUNZL SAFETY & LIFTING | SAFETY PRODUCTS CATALOGUE VOL2 4

HIGH PERFORMANCE WIRE ROPE

CRANE WIRE ROPE POWERFORM ® 8/8P FEATURES AND BENEFITS • A high strength eight strand rope with plastic impregnated core ideal for situations where longer service life is required • High fatigue life resulting from the unique compaction process • Maximum resistance to crushing. Recommended for multi-layer spooling operations • Increased abrasion resistance • A sample of rope from each production batch is tested to destruction • Greater surface contact area resulting from the eight strand construction and compacted finish give longer rope life and reduced sheave wear • Optional plastic impregnation of the steel core. (P) signifies full plastic impregnation of the steel core

Powerform ® 8

Powerform ® 8P

Container

NOM. ROPE DIA.

APPROX. MASS

MINIMUM BREAKING FORCE GALVANISED & UNGALVANISED ROPE GRADE

1960 N/mm 2

2160 N/mm 2

(mm)

(in)

(kg/100m)

(kN) 87.8

(t)

(kN) 94.0

(t)

10 11 12 13 14 15 16 17 18 19 20 22

46.0 55.7 66.2 74.2 77.7 90.2

9.0

9.6

Lattice Room

106.0 126.0 142.0 148.0 172.0 198.0 225.0 254.0 284.0 317.0 351.0 425.0 434.0 506.0 567.0 594.0 688.0 717.0 790.0 899.0

10.8 12.8 14.5 15.1 17.5 20.2 22.9 25.9 29.0 32.2 35.8 43.3 44.2 51.6 57.8 60.6 70.1 73.1 80.5 91.6

114.0 135.0 152.0 159.0 184.0 211.0 241.0 272.0 304.0 339.0 376.0 455.0 464.0 541.0 606.0 635.0 737.0 767.0 846.0 960.0

11.6 13.8 15.5 16.2 18.8 21.5 24.6 27.7 31.0 34.6 38.3 46.4 47.3 55.1 61.8 64.7 75.1 78.2 86.2 97.9

1 / 2

104.0 118.0 133.0 149.0 166.0 184.0 223.0 227.0 265.0 297.0 318.0 368.0 384.0 423.0 481.0 543.0 609.0 679.0 752.0 847.0 929.0 948.0

5 / 8

Dockside

3 / 4

7 / 8

Offshore Pedestal

26 28

1 - 1 / 8

30 32 34 36 38 40 42 44 46 48 50

1 - 1 / 4

Unloader

1013.0 1138.0 1268.0 1405.0 1535.0 1700.0 1735.0 1858.0 2023.0 2200.0 2266.0 2374.0

103.0 116.0 129.0 143.0 156.0 173.0 177.0 189.0 206.0 224.0 231.0 242.0

1083.0 1218.0 1357.0 1503.0 1651.0 1819.0 1856.0 1985.0 2162.0 2349.0 2425.0 2541.0

110.0 124.0 138.0 153.0 168.0 185.0 189.0 202.0 220.0 239.0 247.0 259.0

1 - 1 / 2

1 - 3 / 4

Swimgrab

1016.0 1106.0 1200.0 1239.0 1298.0

*Mass per unit length of POWERFORM 8P increases by approx. 3%. Note:

bunzlsafety.com.au | 25 4 Boom Hoist Main Hoist Racking / Trolley

• POWERFORM 8P is available for rope diameter 16mm and above on special request and prior confirmation. • Rope sizes and Breaking Force not shown in the standard table, may be available on request and prior confirmation.

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