CAT.DMSWBROCHURE.3/22
DMSW High-Productivity High-Feed Cutter for Rough Milling U LTRA -H IGH F EED R ATES AND D EEP D EPTH OF C UTS !
C ORNERS 6
D OUBLE -S IDED
Ready to Create New Standards
High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES
■ General Features and Benefits ● DMSW insert provides a compound arc-shape cutting edge which allows for high efficiency feed rates up to 0.138" IPT. ● Cutting forces are reduced due to a 75 degree lead angle which promotes stable machining in long projection applications.
■ Chipbreaker Material P M K S H G Chipbreaker General Purpose Main Chipbreaker
■ Milling Cutter Product Range
Diameters Available ( mm )
Diameters Available (Inch)
Product Code
Shape
ø1.5 ø2.0 ø2.5 ø3.0 ø4.0 ø35 ø40 ø42 ø50 ø52 ø63 ø66 ø80 ø85 ø100 ø125 ø160
6 7
4 6
DMSW30000R
8
4
4 5 6 4 5 6
6 8
6 8
5 6
4 5
4 5
* *
DMSW08000RS
6 8 10
6 8
4 5
DMSW08000R
6 8 10
Inch Arbor
.0047”
DMSW31500EW
3 3
24 °
DMSW31500ELC 3
DMSW08000E
2 3
3
4
H Chipbreaker Strong-Edged Roughing, Heavy Interrupted, and Hardened Steel Milling
DMSW08000EL
2 3
3
4
DMSW30000M
3
DMSW08000M
2 3 3
Inch Arbor Inch Arbor
General Purpose (Standard)
● Numbers inside are number of teeth * : Different diameter shanks available
G
■ Insert Features ● The Compound arc-shape cutting edge is capable of a high feed rate of 0.138" IPT at 0.020" axial depth of cut.
.0087”
H Heavy Cutting
15 °
Cutting Edge Strength Heavy
● The insert provides economical efficiency with a total of 6 cutting edges and provides a thickness of 0.2756" for increased strength.
Conventional Tool: Linear Shape
DMSW
Conventional Product
compound arc shape
.2756"
~ .1181" - .2362"
● Compared to conventional high feed mill cutter insert, DMSW insert provides improved surface finish due to the arc-shaped edge.
DMSW
Competitor A (High Feed Cutter)
20 40
20 40
-40 -20 0
-40 -20 0
( Inch )
0 .098 .197 .295 .394 .492 ( Inch )
0 .098 .197 .295 .394 .492 Ra 11.2µm Rz 51.0µm
Ra 3.3µm Rz 14.1µm
Machine : Vertical Machining Center BT50, Part Material: 1050 Carbon Steel, Insert: WNMU0807ZNER-G-ACU2500 Milling Cutter: DMSW08063RS04 (ø63 4 teeth), Cutting Conditions: v c = 500 SFM, f z = .0984 IPT, a p = .0197", a e = 1.5748", Dry
2
High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES
● With small depth of cut, DMSW can provide high efficiency machining with long projections.
4,000 2,000 0 -2,000 -4,000
- Principal Force - Feed Force - Back Force
(Reference) Shoulder Milling Tool
DMSW
DMSW
(N)
0 1 2 3 4 5
(s)
Reduced Chattering Competitor B (High Feed Cuter)
Cutting Force
4,000 2,000 0 -2,000 -4,000
- Principal Force - Feed Force - Back Force
ø 2.0"
Machine: Vertical Machining Center BT50, Part Material: 1050 Medium Carbon Steel, Milling Cutter: DMSW08050RS04 (ø50 4 teeth) Insert: WNMU0807ZNER-G-ACU2500 Cutting Conditions: v c = 525 SFM, f z = .0256 IPT, a p = .0315", a e = 1.772", Dry ■ Precautions for Corner Finishing * Corners will have over-cut or under-cut material relative to the corner profile.
0 1 2 3 4 5
(s)
(N)
Heavy Chattering
■ Plunge Cutting Upper Limit
Max. a e (Inch) Max. f z (IPT) .3937 .0079
Fig 2
Fig 1
Over-cut portion
Corner Radius
a e
Corner Radius
Remaining Material
Remaining Material
Fig.
Corner Radius (Inch) Unmachined Surface (Inch) Over-Cut
.0789 .0984 .1181 .1378
.0480 .0425 .0374 .0327
0 0 0
1 1 1 2
.0016
■ Ramping / Helical Milling Upper Limit
Helical Milling
Precautions for Helical Milling
Ramping
Pitch
Pitch
Pitch
Pitch
Pitch
Pitch
● Above the max. machining diameter, the center uncut portion can be removed by traverse cutting with the same cutter. ● Below the min. machining diameter, the center uncut portion cannot be removed with the same cutter.
a p
a p
a p
RMPX
RMPX
DCX
DCX
DCX
DCX
DCX
DCX
DCX
X
DCX
Full Diameter
Full Diameter Full Diameter
Full Diameter
Full Diameter
Full Diameter
Ramping
Helical Ramping
Max. Dia. DCX (inch / mm)
Max. Ramping Angle RMPX (°)
Standard Diameter (Inch)
Min. Machining Dia. (Inch / mm)
Max. Machining Dia. (Inch / mm)
Max Pitch
Max Pitch
Max Pitch
1.500 2.000 2.500 3.000 4.000
0.8 1.4 1.2 1.2 0.8
2.972 3.972 4.972 5.972 7.972
0.063 0.079 0.079 0.079 0.079
2.346 3.343 4.343 5.339 7.339
0.031 0.079 0.079 0.079 0.079
2.252 3.185 4.118 4.976 6.976
0.020 0.039 0.039 0.039 0.039
35 40 42 50 52 63 66 80 85
69.3 79.3 83.3 99.3
1.3 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
53.5 63.4 67.4 83.3 87.3
0.5 1.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
52.0 60.2 63.9 79.1 82.8
0.5 0.5 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0
0˚ 30' 0˚ 48' 0˚ 48' 1˚ 24' 1˚ 24' 1˚ 12' 1˚ 12' 1˚ 12' 1˚ 12' 0˚ 48'
103.3 125.3 131.3 159.3 169.3 199.3
109.3 115.3 143.2 153.2 183.2
103.6 109.4 134.0 144.0 174.0
100 125 160
Not recommended Not recommended
3
High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES
.1181
Radial -7° to -10° Axial -6°
Rake Angle
75
75
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
DCSFMS
KWW DCB ø66.7
DCSFMS
DCSFMS
DCSFMS
DCSFMS
4-ø14
KWW DCB
KWW DCB
KWW DCB
KWW DCB
D1 D2 D3 DC
D2 D1
D1
D1
D1 DC
DCX DC
DCX DC
DCX DC
DCX
DCX
■ Body (Shell Type)
Dimensions (inch / mm )
Weight (lb / kg ) Fig
Max. Dia. DCX
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Bolt D3
Number of Teeth
Cat. No.
DMSW32000R04 DMSW32500R04 DMSW32500R06 DMSW33000R06 DMSW33000R07 DMSW34000R08 DMSW08050RS04 DMSW08050RS05 DMSW08052RS04 DMSW08052RS05 DMSW08063RS04 DMSW08063RS05 DMSW08063RS06
l 2.000 1.346 1.500 1.750 0.750 0.312 0.190 0.750 0.609 0.406 — l 2.500 1.846 1.750 1.750 1.000 0.375 0.220 0.750 0.797 0.531 — l 2.500 1.846 1.750 1.750 1.000 0.375 0.220 0.750 0.797 0.531 — l 3.000 2.342 2.250 1.750 1.000 0.375 0.220 0.750 0.797 0.531 — l 3.000 2.342 2.250 1.750 1.000 0.375 0.220 0.750 0.797 0.531 —
4 0.640 1 4 0.992 1 6 0.948 1 6 1.650 1 7 1.630 1
l 4.000 3.342 3.543 2.500 1.500 0.625 0.380 1.000 2.000 1.181 0.781 8 4.894 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 5 1 1 1 1 1 1 1 2
50 33.4 41 40 22 10.4 50 33.4 41 40 22 10.4 52 35.4 41 40 22 10.4 52 35.4 41 40 22 10.4 63 46.4 50 40 22 10.4 63 46.4 50 40 22 10.4 63 46.4 50 40 22 10.4 63 46.4 50 50 27 12.4 63 46.4 50 50 27 12.4 66 49.4 50 50 27 12.4 66 49.4 50 50 27 12.4
6.3 6.3 6.3 6.3 6.3 6.3 6.3
20 16.7 11 — 4 0.25 20 16.7 11 — 5 0.24 20 17 11 — 4 0.27 20 17 11 — 5 0.25 20 18 11 — 4 0.46 20 18 11 — 5 0.46 20 18 11 — 6 0.44 22 20 14 — 5 0.55 22 20 14 — 6 0.53 22 20 14 — 5 0.60 22 20 14 — 6 0.58 22 20 14 — 6 0.88 22 20 14 — 8 0.84 22 20 14 — 6 1.01 22 20 14 — 8 0.99 32 46—— 6 1.29 29 52 29 — 8 2.41 29 90 — — 10 4.73 20 16.7 11 — 4 0.25 20 16.7 11 — 5 0.24 20 18 11 — 4 0.46 20 18 11 — 5 0.46 20 18 11 — 6 0.44 32 27 18 — 6 1.32 32 27 18 — 8 1.28 32 46 27 18 6 1.75
DMSW08063RS05-27 DMSW08063RS06-27 DMSW08066RS05-27
7 7 7 7 7 7 7 7 8 9 9 5 5 5 5 5 8 8 8
DMSW08066RS06-27 DMSW08080RS06 DMSW08080RS08 DMSW08085RS06 DMSW08085RS08 DMSW08100RS06 DMSW08125RS08 DMSW08160RS10
* 80 63.3 55 50 27 12.4 * 80 63.3 55 50 27 12.4 * 85 68.3 55 50 27 12.4 * 85 68.3 55 50 27 12.4 100 83.3 70 50 32 14.4 125 108.3 80 63 40 16.4 160 143.3 130 63 40 16.4
DMSW08050R04 DMSW08050R05 DMSW08063R04 DMSW08063R05 DMSW08063R06 DMSW08080R06 DMSW08080R08 DMSW08100R06 DMSW08125R08 DMSW08160R10
50 33.4 41 40 22.225 8.4 50 33.4 41 40 22.225 8.4 63 46.4 50 40 22.225 8.4 63 46.4 50 40 22.225 8.4 63 46.4 50 40 22.225 8.4
* 80 63.3 70 63 31.75 12.7 * 80 63.3 70 63 31.75 12.7 * 100 83.3 70 63 31.75 12.7 125 108.3 80 63 38.1 15.9 160 143.3 100 63 50.8 19.1
35.5 55 30 — 8 2.55 1 38 72 — — 10 4.18 4
10 11
Take note of the cutter mounting size (DCB) when selecting a cutter. Inserts are sold separately. For mounting the ø80, ø85, and ø100mm sized cutters marked with * to an arbor , use a JIS B1176 hex socket bolt (metric specification: M12 x 30 to 35mm, inch specification: M16 x 40 to 45mm).
● : USA Stocked Item : Worldwide Warehouse Item Blank: Made-to-order item
■ Parts
Recommended Tightening Torque (N·m)
■ Identification Code - Inch
Detachable Wrench Anti- seize Cream Handle Grip Bit
Series ■ Identification Code - Metric DMSW 3 2000 R S 05 DMSW 08 063 R S 05 - 27 Insert Series Insert Size Metric Bore Metric Bore Series Number of Teeth Number of Teeth Cutter Dia. Cutter Dia. Feed Direction Feed Direction Mounting Size
Integrated Wrench
Flat Insert Screw
Applicable Cutter
N m
— —
TRDR20IP
DMSW08160R(S)10 Other than above
BFTX0513IP 5.0
SUMI-P
—
HPL2025 TRB20IP
■ Insert
Fig 1
Dimensions (Inch)
Coolant Through Bolts
Coated Carbide
Grade Classification
Catalog Number
Cutter Diameter
Applicable Pilot Dia.
IC
Fig. 1
High-speed / Light General-purpose
P
K
Process
P P
K K
BFXH3/8 X 1 1.5", 2.00" 0.75" BFXH1/2 X 1 1/42.50", 3.00" 1.00" BFXH5/8 X 1 1/4 4.00" 1.25" BFXH3/4 X 2 4.00" 1.50" BFXH3/4 X 1 1/2 5.00" 1.50" BFXH3/4 X 2 5.00"* 1.50"
RE
Roughing
S
Inscribed Circle IC
Corner Radius RE
Thickness S
Cat. No.
Fig
WNMU0807ZNER-G WNMU0807ZNER-H
l l l l l l l
Recommended Cutting Conditions
.512 .2756 .063 1
Page 5
4
l l l
l l
Application Range
Page 6
High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES
.1181
Radial -10° to -13° Axial -6°
Rake Angle
75
75
Fig 1
LH
LF
■ Body (Weldon Shank Type)
Dimensions ( inch / mm )
Weight (lb / kg )
Max. Dia. DCX
Dia. DC
Shank DMM 1.250 1.250
Head LH 2.498 2.498
Overall Length LF
Number of Teeth
Cat. No.
Fig
1.500 2.000
0.852 1.346
4.780 4.780
3 3 2 3 3 4
1.433 1.676
1 1 1 1 1 1
DMSW31500EW03 DMSW32000EW03 DMSW08035E02 DMSW08040E03 DMSW08050E03-42 DMSW08063E04-42
l l
35 40 50 63
18.6 23.5 33.4 46.4
32 32 42 42
50 50 50 50
150 150 150 150
0.85 0.86 1.51 1.66
Inserts are sold separately. ■ Body (Long Shank Type)
Dimensions ( inch / mm )
Weight (lb / kg )
Max. Dia. DCX
Diameter DC
Shank DMM 1.250
Head LH 2.498
Overall Length LF
Number of Teeth
Cat. No.
Fig
Inch DMSW31500ELC03 DMSW08035EL02 DMSW08040EL03
1.500
0.852
10.000
3 2 3 3 4
3.197
1 1 1 1 1
l
35 40 50 63
18.6 23.5 33.4 46.4
32 32 42 42
60 60 50 50
210 210 250 250
1.21 1.22 2.54 2.68
DMSW08050EL03-42 DMSW08063EL04-42
Inserts are sold separately.
● : USA Stocked Item : Worldwide Warehouse Item Blank: Made-to-order item
■ Parts Flat Insert Screw Integrated Wrench Anti-seize Cream
Series ■ Identification Code - Inch DMSW 3 2000 EW 03 Insert Series Number of Teeth Cutter Dia.
Shank Type “Weldon”
N m
BFTX0513IP 5.0 TRDR20IP SUMI-P
Series ■ Identification Code - Metric DMSW 08 050 E L 03 - 42 Insert Size Long Type Max. Dia. Shank Type Shank Dia.
Recommended Tightening Torque (N·m)
■ Insert
Number of Teeth
Dimensions (Inch)
Coated Carbide
Grade Classification
High-speed / Light General-purpose
P
K
Fig 1
Process
P P
K K
IC
Roughing
Inscribed Circle IC
Corner Radius RE
Thickness S
RE
Cat. No.
Fig
S
WNMU0807ZNER-G WNMU0807ZNER-H
l l l l l l l
.512 .2756 .063 1
l l l
l l
■ Recommended Cutting Conditions ISO Material Hardness Cutting Speed v c (SFM)
Application Range
Page 6
Feed Rate Fz (IPT)
Grade
General Steel
Below 280HB 365 - 900 0.025 - 0.138 ACU2500/ACP2000/ACP3000 Below 280HB 365 - 720 0.025 - 0.090 ACU2500/ACP2000/ACP3000 Below 42HRC 365 - 650 0.025 - 0.050 ACU2500/ACP2000/ACP3000
P
Alloy Steel Alloy Steel
M
— — — —
Stainless Steel
330 - 550 0.025 - 0.050 ACU2500/ACS2500/ACS3000 365 - 900 0.025 - 0.080 ACU2500/ACK2000/ACK3000 80 – 150 0.012 – 0.035 ACU2500/ACS2500/ACS3000 110 – 250 0.016 – 0.035 ACU2500/ACS2500/ACS3000
K
Cast Iron
Heat Resistant Alloy
S
Titanium Alloy Hardened Steel
H
Below 52HRC 330 - 430 0.012 - 0.030
ACU2500/ACP3000
Precaution: - Please adjust axial depth of cut (ap) based on the feed rate (IPT). - Do not exceed the recommended depth of cut based on the feed rate (IPT).
- The above figures are guidelines for use with CAT50, BT50, and HSK100A machine tools at depth of cut (a p ) of .060”. - The above recommended cutting conditions may require adjustment depending on machine rigidity, workpiece rigidity and projection.
Note
5
High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES
.1181
Radial -11° to -13° Axial -6°
Rake Angle
75
75
Fig 1
L11
CRKS
LS2
H
LF
OAL
■ Modular Head
● : USA Stocked Item : Worldwide Warehouse Item Blank: Made-to-order item
Dimensions (inch / mm )
Max. Dia. DCX
Dia. DC
Mounting Dia. DCON
Screw CRKS
Overall Length OAL
Effective Length LF
Length LS2
Chamfer L11
Width H
Number of Teeth
Weight (lb / kg )
Cat. No.
Fig
DMSW31500M16Z3 l DMSW08035M16Z2 DMSW08040M16Z3 DMSW08042M16Z3 Inserts are sold separately.
1.500 0.852 0.669 M16 2.480
1.575
0.197 0.472 0.945 3
0.441 1
35 18.6 17 M16 40 23.5 17 M16 42 25.5 17 M16
63 63 63
40 40 40
5 5 5
10 10 10
24 24 24
2 3 3
0.19 0.21 0.23
1 1 1
■ Identification Code - Inch DMSW 3 1500 M16 Z3
■ Parts Flat Insert Screw Integrated Wrench Anti-seize Cream
Mounting Screw Size
Insert Series
Cutter Dia.
Number of Teeth
Series
N m
■ Identification Code - Metric DMSW 08 040 M16 Z3
BFTX0513IP 5.0 TRDR20IP SUMI-P
Recommended Tightening Torque (N·m)
Series
Insert Size
Max. Dia.
Mounting Screw Size
Number of Teeth
■ Insert
Dimensions ( mm )
Coated Carbide
Grade Classification
High-speed / Light General-purpose
P
K
Fig 1
Process
P P
K K
IC
Roughing
Inscribed Circle IC
Corner Radius RE
Thickness S
RE
Cat. No.
Fig
S
WNMU0807ZNER-G WNMU0807ZNER-H
l l l l l l l
.512 .2756 .063 1
l l l
l l
■ Recommended Cutting Conditions
Cutting Speed v c (SFM)
Feed Rate Fz (IPT)
Note
ISO
Material
Hardness
Grade
- The conditions are guidelines for use with CAT50, BT50, and HSK100A machine tools at depth of cut (a p ) of .060”. - The recommended cutting conditions may require adjustment depending on machine rigidity, workpiece rigidity and projection.
General Steel
Below 280HB 365 - 900 0.025 - 0.138 ACU2500/ACP2000/ACP3000 Below 280HB 365 - 720 0.025 - 0.090 ACU2500/ACP2000/ACP3000 Below 42HRC 365 - 650 0.025 - 0.050 ACU2500/ACP2000/ACP3000
P
Alloy Steel Alloy Steel
M
— — — —
Stainless Steel
330 - 550 0.025 - 0.050 ACU2500/ACS2500/ACS3000 365 - 900 0.025 - 0.080 ACU2500/ACK2000/ACK3000 80 – 150 0.012 – 0.035 ACU2500/ACS2500/ACS3000 110 – 250 0.016 – 0.035 ACU2500/ACS2500/ACS3000
K
Cast Iron
Heat Resistant Alloy
S
Titanium Alloy Hardened Steel
H
Below 52HRC 330 - 430 0.012 - 0.030
ACU2500/ACP3000
■ Application Range
Precaution: - Please adjust axial depth of cut (ap) based on the feed rate (IPT). - Do not exceed the recommended depth of cut based on the feed rate (IPT).
Large Depth of Cut / Medium Feed Rate
.118
.100
.080
.060
.040
High Feed Rate
.020
0 .02 .04 .06 .08 .10 .12 .14 .16
6
Feed Rate f z (IPT)
High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES
Modular Tools Special Arbor (BBT Integrated Type)
LF
Fig 1
L6
LBX
L7
CRKS
■ BBT Integrated Arbor
Dimensions ( mm )
Screws CRKS
Bore Dia. DCB
External BD
Body Overhang L6
Length LBX
Thread Depth L7
Overhang LF *1
Cat. No.
Coolant Hole Fig
BBT30-M16-35
17
31.9
58
35
24
98
M16
Yes
1
*1 Overhang length for LF is with head mounted. Can also be used with BT30 spindle machines.
Modular Tools - Special Arbors (Carbide Arbors / Steel Arbors)
Fig 1
CRKS
Carbide Arbor
L4
L5
Steel Arbor
LF2
■ Carbide Arbor
■ Steel Arbor
Dimensions ( mm )
Dimensions (inch / mm )
Screw CRKS
Bore Dia. DCB
Shank DMM
Overall Length LF2
Depth L4
Thread Depth L5
Overhang LF *2
Screw CRKS
Bore Dia. DCB
Shank DMM
Overall Length LF2
Depth L4
Thread Depth L5
Overhang LF *2
Cat. No. Fig MA1000M16L800S ● M16 .669 1.000 8.000 .393 .944 9.575 1 MA1250M16L800S ● M16 .669 1.250 8.000 .393 .944 9.575 1 MA32M16L200S M16 17 32 200 10 24 240 1
Cat. No.
Fig
MA28M16L200C M16 MA28M16L300C M16 MA32M16L200C M16 MA32M16L300C M16
17 28 200 10 24 240 1 17 28 300 10 24 340 1 17 32 200 10 24 240 1 17 32 300 10 24 340 1
● : USA Stocked Item : Worldwide Warehouse Item
l Set Dimensions (*2)
Series ■ Identification Code MA 32 M16 L200 C Arbor Overall Length 8.000” Mounting Screw Size Shank Dia. 1.000”
Arbor Materials C: Carbide S: Steel
LF (Dimensions of Head + Arbor)
Recommended Tightening Torque (N·m)
* Caution when tightening the head.
· When mounting the head to an arbor, follow the standard tightening torque in the table below. · Check the mounting screw size for the head and arbor beforehand.
L11
Tool Dimensions L11 H
Screw Size Regulated Tightening Torque k (N·m)
10 24
M16
90
H
7
High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES
Cast Steel Machine Component ■ Application Examples
Carbon Steel S45C Machine Component
Sumitomo Competitor's Product DMSW08050RS05 Single-Sided, 4 Corners
Sumitomo Competitor's Product DMSW08080RS06 Single-Sided, 2 Corners
Boring Machine BT50 Tool
Tool
Horizontal Machining Center: BT50
Grade
ACU2500
Grade
ACU2500
— —
— —
Chipbreaker
G
Chipbreaker
G
3.15 ( 80mm )
3.15 ( 80mm )
Cutter Dia. (inch) Number of Teeth
Cutter Dia. (inch) Number of Teeth
1.97
1.97
6
5
5
5
v c (SFM) v f (IPM) f z (IPT) a p (Inch) a e (inch) Coolant
v c (SFM) v f (IPM) f z (IPT) a p (Inch) a e (inch) Coolant
262
262
620
620
35
35
197 (50mm)
197 (50mm)
.0185
.022 .039 2.36 Wet
0.033 0.039
0.033 0.039
.039 2.36 Wet
1.97
1.97
Dry
Dry
Machining without chatter for castings with low clamp rigidity. Stability with no sudden fractures in mill-scale work, achieving 1.3x longer tool life.
Effective without chatter when using a 200mm long arbor. Achieves roughing (240min) of large workpieces without indexing the inserts.
Results
Results
Tempered Steel SCM440 (40HRC) Machine Component
Sumitomo Competitor's Product DMSW08050RS04 Single-Sided, 3 Corners
Ductile Cast Iron Machine Component
Sumitomo
— — — — — — — — — — — —
Horizontal Machining Center: BT50
Vertical 5-axis Machining Center BT40
Tool
Tool
DMSW08050RS05
Grade
ACU2500
— —
Grade
ACU2500
Chipbreaker
G
Chipbreaker
G
Cutter Dia. (inch) Number of Teeth
1.97" (50mm) 1.97" (50mm)
Cutter Dia. (inch) Number of Teeth
1.97 (50mm)
4
4
5
v c (SFM) v f (IPM) f z (IPT) a p (Inch) a e (inch) Coolant
v c (SFM) v f (IPM) f z (IPT) a p (Inch) a e (inch) Coolant
689 229
689 229
689 207
0.043 0.059 0.984
0.043 0.059 0.984
0.031 0.039
1.18
Dry
Dry
Dry
Smooth and stable machining with low-rigidity equipment. Minimal insert damage after cutting for 220 minutes.
Stable machining without chipping is possible with heat-treated part material.
Results
Results
DMSW P roduct P age
Michigan Branch 26800 Meadowbrook, Suite 120 Novi, MI 48377
Sumitomo Electric Carbide, Inc. Headquarters 1001 Business Center Drive Mount Prospect, IL 60056-2181 P.O. Box 545, Mt. Prospect, IL 60056-0545
Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151 Phone: (800) 950-5202
Sumitomo Carbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Phone: (519) 265-6050 Phone: (844) 211-6050 Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143 Phone: (317) 859-1601
Huntsville Branch Phone: (800) 239-5177 Phone: (734) 451-0200 Fax: (734) 451-5338 6700 Odyssey Drive Suite 211 Huntsville, AL 35806 Phone: (256) 971-1203 Fax: (256) 971-1205
Phone: (800) 950-5202 Phone: (847) 635-0044 Fax: (847) 635-9335 www.sumicarbide.com
CAT.DMSWBROCHURE.3/22
8
Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8Made with FlippingBook flipbook maker