SCI DMSW Brochure 2021

High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES

■ General Features and Benefits ● DMSW insert provides a compound arc-shape cutting edge which allows for high efficiency feed rates up to 0.138" IPT. ● Cutting forces are reduced due to a 75 degree lead angle which promotes stable machining in long projection applications.

■ Chipbreaker Material P M K S H G Chipbreaker General Purpose Main Chipbreaker

■ Milling Cutter Product Range

Diameters Available ( mm )

Diameters Available (Inch)

Product Code

Shape

ø1.5 ø2.0 ø2.5 ø3.0 ø4.0 ø35 ø40 ø42 ø50 ø52 ø63 ø66 ø80 ø85 ø100 ø125 ø160

6 7

4 6

DMSW30000R

8

4

4 5 6 4 5 6

6 8

6 8

5 6

4 5

4 5

* *

DMSW08000RS

6 8 10

6 8

4 5

DMSW08000R

6 8 10

Inch Arbor

.0047”

DMSW31500EW

3 3

24 °

DMSW31500ELC 3

DMSW08000E

2 3

3

4

H Chipbreaker Strong-Edged Roughing, Heavy Interrupted, and Hardened Steel Milling

DMSW08000EL

2 3

3

4

DMSW30000M

3

DMSW08000M

2 3 3

Inch Arbor Inch Arbor

General Purpose (Standard)

● Numbers inside are number of teeth * : Different diameter shanks available

G

■ Insert Features ● The Compound arc-shape cutting edge is capable of a high feed rate of 0.138" IPT at 0.020" axial depth of cut.

.0087”

H Heavy Cutting

15 °

Cutting Edge Strength Œ Heavy

● The insert provides economical efficiency with a total of 6 cutting edges and provides a thickness of 0.2756" for increased strength.

Conventional Tool: Linear Shape

DMSW

Conventional Product

compound arc shape

.2756"

~ .1181" - .2362"

● Compared to conventional high feed mill cutter insert, DMSW insert provides improved surface finish due to the arc-shaped edge.

DMSW

Competitor A (High Feed Cutter)

20 40

20 40

-40 -20 0

-40 -20 0

( Inch )

0 .098 .197 .295 .394 .492 ( Inch )

0 .098 .197 .295 .394 .492 Ra 11.2µm Rz 51.0µm

Ra 3.3µm Rz 14.1µm

Machine : Vertical Machining Center BT50, Part Material: 1050 Carbon Steel, Insert: WNMU0807ZNER-G-ACU2500 Milling Cutter: DMSW08063RS04 (ø63 4 teeth), Cutting Conditions: v c = 500 SFM, f z = .0984 IPT, a p = .0197", a e = 1.5748", Dry

2

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