SUMIDIA - Polycrystalline Diamond Tools PCD Inserts
■ Application Range ● Aluminum
■ Recommended Cutting Conditions
Feed Rate f (IPR) up to 0.008 up to 0.008 up to 0.016 up to 0.016 up to 0.008
Depth of Cut a p (inch)
Cutting Speed v c (SFM)
Turning
Part Material
Example Parts
Machinability
Part Material
Milling
Roughing
Finishing
Good
DA1000
up to 9,850 up to 3,300 up to 3,300
up to 0.12 up to 0.12 up to 0.079
Piston liner
Sintered Aluminum
Aluminum Alloy
DA2200
Copper Alloy
Transmission case, oil pan cylinder block, aluminum wheel, HDD
Die Cast Aluminum (ADC12)
Reinforced Plastics
M
up to 13,100
Wooden or Inorganic Board (cutting, etc.)
Q
Low Silicon (AC2B-T6, AC4C-T6)
Cylinder head
up to 100
up to 0.0197
DA150
Cemented Carbide
330 to 1,970
0.04 0.079
Carbon
High Silicon (T6)
Cylinder block
Dif cult
● Non-aluminum
Turning
Milling
Machinability
Part Material
Example Parts
Roughing
Finishing
Good
DA1000
Non-ferrous Powdered Metal
Bush
C
DA2200
Connecting rod
Gunmetal Carbon
D
DA90
NPD10
Punches, dies, rolls
Cemented Carbide
S
DA90
DA150
Cylinder block, bearing cap
Fe Combined
Dif cult
T
■ PCD (SUMIDIA) Grinding Method Functions
Description
V
Grinding Machine
(1) A special-purpose high-rigidity grinding machine. (2) Capable of wet grinding operations.
Q
Abrasive Grain Diamond Grain Size Rough Grinding: 400 mesh, Finish Grinding: 800 to 1,500 mesh Bond Vitrified or Metal Bond Dedicated for Polycrystalline Diamond Tool Concentration 100 to 125 Dressing Use a WA stick with a mesh of about 400.
Grinding Wheel
W
Peripheral Speed
2,600 to 3,300 SFM
Grinding Conditions
Table Rocking 30 to 60 cycle/min Grinding Fluid Water-soluble Grinding Fluid (Solution Type)
(1) The rake face is generally lapped. (2) Inspect for edge chipping using a microscope with a magnification of 30 to 50 times. (3) Machining of non-ferrous metals requires a sharp cutting edge. (4) Surfaces that were cut by EDM should have more than 0.002" ground off.
Q
Others
*Please contact us for details on regrinding of NPD10.
M3
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