Wide-Cut Holders SGW
■ Application Examples
D
LD + DA1000
● Provides excellent chip control in traverse cutting and grooving of aluminum alloy. ● Solves chip control problems and dramatically improves work efficiency. ● Achieves long, stable tool life by employing high- toughness grade PCD - SUMIDIA DA1000. ■ PCD - SUMIDIA Multi-Function Tool with Chipbreaker SUMIDIA Break Master LD
.3543"
Conventional Tool
Part Material: Valve (A6061) Tool Cat. No.: KGV R2004-LD (DA1000) Cutting Conditions: v c = 820 SFM, f = 0.004 IPR, a p = 0.0197" Wet
SGW External Turning
External Multi-purpose Type (Grooving / Traverse Cutting) Screw-on
Fig 1
CDX Dimensions with SUMIDIA insert mounted
CDX
LH
LH
LF
LF
*
45˚
45˚
*Use the SUMIDIA insert for traverse cutting.
Holder
Parts
Dimensions (mm)
Flat Screw Wrench
Maximum Groove Depth CDX
Head Length
Width
Height
Cat. No.
Fig
Overall Length LF
N m
LH
B
H
(For Torx Holes)
SGWR1212 SGWR1616
12 16
12 16
120 120
7.0 7.0
24.5 24.5
1
« «
1.1 TRX08
BFTX0410T8R
1 The above dimensions for LF, CDX and LH are values with a carbide insert mounted. (Refer to the table below for dimensions with PCD - SUMIDIA insert mounted) Insert (Carbide) ( Coated Carbide) Dimensions ( mm )
Maximum Groove
Effective Cutting Edge Length
2-RE0.1
Effective Length
Fig 1
Width of Cut CW
Overall Length L
Overall Length LF
Head Length LH
Cat. No.
Fig
Depth CDX
L
45˚
KGVR400 KGVR500 KGVR600
4.0 21.0 120 7.0 24.5 6.3 5.0 21.0 120 7.0 24.5 6.3 6.0 21.0 120 7.0 24.5 6.3
1 1 1
« « « « « «
Insert (SUMIDIA) (
SUMIDIA)
Dimensions ( mm )
Maximum Groove
Effective Cutting Edge Length
Effective Length
Fig 1
Width of Cut CW
Overall Length L
Overall Length LF
Head Length LH
2-RE0.1
Cat. No.
Fig
Depth CDX
L
45˚
KGVR2004-LD KGVR2504-LD KGVR2506-LD
2.0 19.7 118.7 5.7 23.2 4.0 2.5 19.7 118.7 5.7 23.2 4.0
1 1
« « «
2.5 21.2 120.2 7.2 24.7 5.5 1 The above dimensions for LF, CDX and LH are the holder dimensions with insert mounted. Note: Regrinding the PCD - SUMIDIA BreakMaster LD will adversely affect chip control performance.
Recommended Cutting Conditions Work Material
N Non-ferrous Metal
P Steel M Stainless Steel N Non-Ferrous Metal
AC1030U Grooving
DA1000
Insert Grade
Machining Details
Grooving
Traverse Cutting 4,500 to 8,000 0.0025 to 0.006
4,000 to 6,000 0.002 to 0.006
4,500 to 8,000 0.0025 to 0.006
Spindle Speed n (min -1 )
Feed Rate f (IPR)
Coolant Wet Be careful with spindle power during use. For small lathes, insufficient spindle power during machining may cause the machine to stop. Be careful when machining carbon steel and stainless steel in particular. ●
: USA stocked item « : Worldwide Warehouse item
N m Recommended tightening torque (N·m)
D16
Made with FlippingBook flipbook maker